JCB TM320 Operator Manual 9821-3100-6 - Image 2

JCB TM320 Operator Manual 9821-3100-6 - Image 3

JCB TM320 Operator Manual 9821-3100-6 - Image 4

JCB TM320 Operator Manual 9821-3100-6 - Image 5

JCB TM320 Operator Manual 9821-3100-6

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3100-6
Number of Pages: 220
Size: 16.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- TM320

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Wheeled Loader ………………………………………………………………4
14. Intended Use ………………………………………………………………………………..4
15. Component Location ……………………………………………………………………..4
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..6
19. Operating Safety …………………………………………………………………………..8
20. Maintenance Safety …………………………………………………………………….. 11
21. Safety Labels …………………………………………………………………………………..16
22. Introduction …………………………………………………………………………………16
23. Safety Label Identification …………………………………………………………….17
24. Part Numbers and Descriptions …………………………………………………….18
25. Identifying Your Machine …………………………………………………………………..19
26. Machine Identification Plate ………………………………………………………….19
27. Typical Product Identification Number …………………………………………….19
28. Component Identification ………………………………………………………………20
29. Machine Security ……………………………………………………………………………..24
30. Introduction …………………………………………………………………………………24
31. JCB Plantguard …………………………………………………………………………..24
32. Construction Equipment Security And Registration Scheme (CESAR) .24
33. Operation
34. Introduction ……………………………………………………………………………………..25
35. Before Entering the Cab ……………………………………………………………………26
36. Entering and Leaving the Cab ……………………………………………………………27
37. Doors and Windows …………………………………………………………………………28
38. Opening and Closing the Doors …………………………………………………….28
39. Seat Controls …………………………………………………………………………………..29
40. Introduction …………………………………………………………………………………29
41. Suspension Seat (KAB 800 Series – Air) …………………………………………30
42. Seat Belt …………………………………………………………………………………………31
43. Inertia Reel Seat Belt …………………………………………………………………..31
44. Visibility Aids ……………………………………………………………………………………32
45. Mirrors ……………………………………………………………………………………….32
46. Cab Layout ……………………………………………………………………………………..36
47. Component Key …………………………………………………………………………..36
48. Drive Controls, Switches and Instruments ……………………………………………38
49. Drive Controls ……………………………………………………………………………..38
50. Switches …………………………………………………………………………………….42
51. Instrument Cluster ……………………………………………………………………….50
52. Air Conditioning and Heater Controls ……………………………………………..56
53. Operating Levers ……………………………………………………………………………..57
54. Introduction …………………………………………………………………………………57
55. Servo-Control Lever …………………………………………………………………….58
56. Safety Equipment …………………………………………………………………………….62
57. Load Charts ………………………………………………………………………………..62
58. Longitudinal Load Moment ……………………………………………………………64
59. Beacon (Option) ………………………………………………………………………….73
60. Fire Extinguisher (if fitted) …………………………………………………………….74
61. Before Starting the Engine …………………………………………………………………75
62. Preparing the Machine for Travel ……………………………………………………….77
63. Introduction …………………………………………………………………………………77
64. Preparing for Road Travel …………………………………………………………….77
65. Preparing for Site Travel ……………………………………………………………….79
66. Repositioning the Forks ………………………………………………………………..79
67. Smooth Ride System ……………………………………………………………………80
68. Starting The Engine ………………………………………………………………………….81
69. Getting the Machine Moving ………………………………………………………………83
70. Operating Practices ……………………………………………………………………..83
71. Operating Procedure ……………………………………………………………………84
72. Stopping and Parking the Machine ……………………………………………………..85
73. Working with the Machine …………………………………………………………………86
74. Operating Practices and Site Safety ………………………………………………86
75. Safety Practices ………………………………………………………………………….86
76. Clothing and Safety Equipment ……………………………………………………..87
77. Danger Zone ………………………………………………………………………………87
78. Log Moving-Handling ……………………………………………………………………87
79. Working with a Boom …………………………………………………………………..88
80. Use of Machines on Gradients or Slopes ………………………………………..99
81. Operating Environment ……………………………………………………………………101
82. Operating in Low Temperatures …………………………………………………..101
83. Operating in High Temperatures ………………………………………………….101
84. Operating in Dusty or Sandy Areas ………………………………………………101
85. Operating in Coastal Regions ……………………………………………………..102
86. Operating on Wet or Soft Ground …………………………………………………102
87. Cab Filters ………………………………………………………………………………..102
88. Tow Hitches (Option) ………………………………………………………………………103
89. Introduction ……………………………………………………………………………….103
90. Mechanical Tow Hitch …………………………………………………………………104
91. Hydraulic Tow Hitch ……………………………………………………………………105
92. Refuelling the Machine ……………………………………………………………………107
93. Low Fuel Levels ………………………………………………………………………..107
94. Filling the Tank ………………………………………………………………………….107
95. Moving A Disabled Machine …………………………………………………………….108
96. Introduction ……………………………………………………………………………….108
97. Preparation For Towing ………………………………………………………………108
98. Transporting The Machine ………………………………………………………………. 110
99. Articulation Locks ……………………………………………………………………… 111
100. Lifting a Machine …………………………………………………………………………… 112
101. Storage of the Machine ………………………………………………………………….. 113
102. Introduction ………………………………………………………………………………. 113
103. Storage Area ……………………………………………………………………………. 113
104. Prepare the Machine for Storage ………………………………………………… 113
105. Put the Machine into Storage ……………………………………………………… 113
106. During Storage …………………………………………………………………………. 113
107. Take the Machine Out of Storage ………………………………………………… 114
108. Routine Maintenance
109. Service Requirements ……………………………………………………………………. 115
110. Introduction ………………………………………………………………………………. 115
111. Owner-Operator Support ……………………………………………………………. 115
112. Service-Maintenance Agreements ………………………………………………. 115
113. Initial Service and Inspection ………………………………………………………. 115
114. Fit for Purpose Tests for Lifting Equipment ……………………………………. 116
115. Obtaining Replacement Parts ……………………………………………………… 116
116. Health and Safety ………………………………………………………………………….. 117
117. Lubricants ………………………………………………………………………………… 117
118. Battery …………………………………………………………………………………….. 119
119. Service Schedules ………………………………………………………………………….121
120. Introduction ……………………………………………………………………………….121
121. How to Use the Service Schedules ………………………………………………121
122. Calendar Equivalents …………………………………………………………………121
123. Pre-start Cold Checks, Service Points and Fluid Levels ………………….122
124. Functional Test and Final Inspection …………………………………………….126
125. Fluids, Lubricants and Capacities ……………………………………………………..128
126. Specifications ……………………………………………………………………………128
127. Fuels ………………………………………………………………………………………..128
128. Coolant Mixtures ……………………………………………………………………….133
129. Tools …………………………………………………………………………………………….135
130. Tool Locations …………………………………………………………………………..135
131. Carrying Tools onto the Machine ………………………………………………….135
132. Prepare the Machine for Maintenance ………………………………………………136
133. Introduction ……………………………………………………………………………….136
134. How to Make the Machine Safe (Boom Lowered) …………………………..137
135. How to Make the Machine Safe (Boom Lifted) ……………………………….137
136. Cleaning the Machine ……………………………………………………………………..138
137. Introduction ……………………………………………………………………………….138
138. Cleaning the Machine …………………………………………………………………139
139. Checking for Damage ……………………………………………………………………..140
140. Check the Machine Body and Structure ………………………………………..140
141. Check the Seat and Seat Belt ……………………………………………………..140
142. Check the Hydraulic Hoses and Fittings ……………………………………….140
143. Check the Electrical Circuits ………………………………………………………..140
144. Check the Tyres ………………………………………………………………………..141
145. Checking the ROPS-FOPS Structure ……………………………………………141
146. Greasing ……………………………………………………………………………………….142
147. Introduction ……………………………………………………………………………….142
148. Preparing the Machine for Greasing …………………………………………….142
149. Boom Pivot Pins ………………………………………………………………………..143
150. Centre Pivot and Steering Ram ……………………………………………………144
151. Inner and Outer Booms ………………………………………………………………144
152. Driveshaft Joints ………………………………………………………………………..145
153. Quickhitch Locking-Pins ……………………………………………………………..145
154. Access Panels ……………………………………………………………………………….146
155. Engine Cover …………………………………………………………………………….146
156. Heating and Air Conditioning ……………………………………………………………147
157. Cleaning the Cab Heater Filter …………………………………………………….147
158. Brakes ………………………………………………………………………………………….148
159. Park Brake ………………………………………………………………………………..148
160. Electrical System ……………………………………………………………………………150
161. Battery ……………………………………………………………………………………..150
162. Jump Starting the Engine ……………………………………………………………152
163. Fuses and Relays ………………………………………………………………………153
164. Engine ………………………………………………………………………………………….155
165. Engine Oil and Filter …………………………………………………………………..155
166. Cooling System …………………………………………………………………………157
167. Front End Accessory Drive Belt …………………………………………………..159
168. Air Cleaner ……………………………………………………………………………….160
169. Engine Crankcase Ventilation ……………………………………………………..162
170. Fuel System …………………………………………………………………………………..163
171. Introduction ……………………………………………………………………………….163
172. Water Separator and Engine Fuel Filter ………………………………………..163
173. Bleeding the Fuel System …………………………………………………………..167
174. Hydraulic System ……………………………………………………………………………168
175. Introduction ……………………………………………………………………………….168
176. Release the Hydraulic Pressure …………………………………………………..168
177. Checking the Hydraulic Fluid Level ………………………………………………169
178. Changing the Hydraulic Filter Element ………………………………………….169
179. Transmission …………………………………………………………………………………170
180. Checking the Transmission Oil Level ……………………………………………170
181. Changing the Transmission Oil and Filter ……………………………………..171
182. Transfer Gearbox ………………………………………………………………………172
183. Axles ………………………………………………………………………………………..173
184. Tyres and Wheels …………………………………………………………………………..175
185. Tyre Inflation ……………………………………………………………………………..175
186. Windscreen Washer ……………………………………………………………………….177
187. Fire Extinguisher (if fitted) ………………………………………………………………..178
188. Checking the Fire Extinguisher ……………………………………………………178
189. Optional Attachments
190. Introduction ……………………………………………………………………………………179
191. Attachments For Your Machine ………………………………………………………..180
192. Connecting-Disconnecting Hydraulic Hoses ……………………………………….181
193. Introduction ……………………………………………………………………………….181
194. Connecting the Hydraulic Hoses ………………………………………………….181
195. Disconnecting the Hydraulic Hoses ………………………………………………182
196. Quick Release Couplings ……………………………………………………………183
197. Q-Fit Attachments …………………………………………………………………………..185
198. Mechanical Pin Locking Option ……………………………………………………185
199. Quickhitch Control ………………………………………………………………………….187
200. Introduction ……………………………………………………………………………….187
201. Engage the Attachments (Q-Fit Carriage) ……………………………………..188
202. Disengage the Attachments (Q-Fit Carriage) …………………………………188
203. Engage the Attachments (Pin and Cone Carriage) …………………………189
204. Disengage the Attachments (Pin and Cone Carriage) …………………….189
205. Work Platforms ………………………………………………………………………………190
206. Specifications
207. Lift Performance …………………………………………………………………………….191
208. Static Dimensions …………………………………………………………………………..195
209. Trailer Towing ………………………………………………………………………………..197
210. Towing Limitations ……………………………………………………………………..197
211. Wheels and Tyres …………………………………………………………………………..198
212. Tyre Sizes and Pressures …………………………………………………………..198
213. Tyre Pressures ………………………………………………………………………….199
214. Travel Speed …………………………………………………………………………….199
215. Noise Data …………………………………………………………………………………….200
216. Introduction ……………………………………………………………………………….200
217. Machine ……………………………………………………………………………………200
218. Vibration Data ………………………………………………………………………………..201
219. Introduction ……………………………………………………………………………….201
220. Whole-Body Vibration Data …………………………………………………………202
221. Warranty Information
222. Machine Service Record Sheet ………………………………………………………..203
223. Registration Information ………………………………………………………………….205
224. European Community Standards
225. EC Declaration of Conformity …………………………………………………………..207
226. Introduction ……………………………………………………………………………….207
227. Explanation of the EC Declaration of Conformity ……………………………209

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