JCB VM Range Vibromax Operator Manual 9821-0250
$20.00
- Type Of Manual: Operator Manual
- ManualID: 9821-0250
- Number of Pages: 200
- Size: 24.4MB
- Format: PDF
Category: JCB Operator Manual PDF
-
Model List:
- VM Range Vibromax
- 1. Safety Notices
- 2. Important Information …………………………………………………………………………1
- 3. The Operator Manual …………………………………………………………………….1
- 4. Safety Warnings ……………………………………………………………………………1
- 5. Introduction
- 6. About This Manual ……………………………………………………………………………..3
- 7. Machine Model and Serial Number ………………………………………………….3
- 8. Using this Manual ………………………………………………………………………….3
- 9. Left Side, Right Side ………………………………………………………………………3
- 10. Cab-Canopy …………………………………………………………………………………3
- 11. Cross References ………………………………………………………………………….3
- 12. Machine Description …………………………………………………………………………..4
- 13. The JCB Vibromax Vibratory Single Drum Roller ……………………………….4
- 14. Intended Use ………………………………………………………………………………..4
- 15. Component Locations ……………………………………………………………………6
- 16. Safety Check List ……………………………………………………………………………….8
- 17. Safety – Yours and Others ………………………………………………………………8
- 18. General Safety ……………………………………………………………………………..8
- 19. Operating Safety …………………………………………………………………………10
- 20. Maintenance Safety ……………………………………………………………………..13
- 21. Safety Labels …………………………………………………………………………………..18
- 22. Introduction …………………………………………………………………………………18
- 23. Safety Label Identification …………………………………………………………….19
- 24. Identifying Your Machine …………………………………………………………………..21
- 25. Machine Identification Plate ………………………………………………………….21
- 26. Component Identification Plates …………………………………………………….22
- 27. Machine Security ……………………………………………………………………………..23
- 28. Construction Equipment Security And Registration Scheme (CESAR) .23
- 29. LiveLink ……………………………………………………………………………………..23
- 30. Operation
- 31. Introduction ……………………………………………………………………………………..25
- 32. Before Entering the Cab-Canopy ………………………………………………………..26
- 33. Entering and Leaving the Cab ……………………………………………………………27
- 34. Emergency Exit …………………………………………………………………………..28
- 35. Doors and Windows …………………………………………………………………………29
- 36. Opening and Closing the Doors …………………………………………………….29
- 37. Opening and Closing the Upper Door Section …………………………………30
- 38. Seat Controls …………………………………………………………………………………..31
- 39. Introduction …………………………………………………………………………………31
- 40. Seat …………………………………………………………………………………………..31
- 41. Seat Belt …………………………………………………………………………………………32
- 42. Inertia Reel Seat Belt …………………………………………………………………..32
- 43. Static Seat Belt ……………………………………………………………………………33
- 44. Visibility Aids ……………………………………………………………………………………34
- 45. Mirrors ……………………………………………………………………………………….34
- 46. Cab Layout ……………………………………………………………………………………..37
- 47. Component Key …………………………………………………………………………..38
- 48. Drive Controls, Switches and Instruments ……………………………………………39
- 49. Drive Controls ……………………………………………………………………………..39
- 50. Switches …………………………………………………………………………………….43
- 51. Instrument Panel – VM46-VM75 …………………………………………………….47
- 52. Instrument Panel – VM115-VM200 …………………………………………………50
- 53. Air Conditioning and Heater Controls ……………………………………………..53
- 54. Safety Equipment …………………………………………………………………………….54
- 55. Fire Extinguisher (if fitted) …………………………………………………………….54
- 56. Before Starting the Engine …………………………………………………………………55
- 57. Starting the Engine …………………………………………………………………………..56
- 58. Getting the Machine Moving ………………………………………………………………59
- 59. Operating Procedure ……………………………………………………………………59
- 60. Stopping and Parking the Machine ……………………………………………………..60
- 61. Emergency Stopping of the Engine ………………………………………………..61
- 62. Working with the Machine …………………………………………………………………62
- 63. Operating Practices and Site Safety ………………………………………………62
- 64. Clothing and Safety Equipment ……………………………………………………..62
- 65. Danger Zone ………………………………………………………………………………62
- 66. Safety Practices ………………………………………………………………………….62
- 67. Use of Machines on Gradients or Slopes ………………………………………..63
- 68. Operation Without Vibration ………………………………………………………….65
- 69. Operation With Vibration ………………………………………………………………66
- 70. Pad Foot Shells (if fitted) ………………………………………………………………67
- 71. Levelling Equipment (if fitted) ………………………………………………………..68
- 72. Operating Environment ……………………………………………………………………..69
- 73. Operating in Low Temperatures …………………………………………………….69
- 74. Operating in High Temperatures ……………………………………………………69
- 75. Operating in Dusty or Sandy Areas ………………………………………………..69
- 76. Operating in Coastal Regions ……………………………………………………….69
- 77. Operating on Wet or Soft Ground …………………………………………………..69
- 78. Cab Filters ………………………………………………………………………………….70
- 79. Moving a Disabled Machine ………………………………………………………………71
- 80. Retrieval …………………………………………………………………………………….71
- 81. Transporting the Machine ………………………………………………………………….74
- 82. Articulation Lock ………………………………………………………………………….76
- 83. Lifting the Machine …………………………………………………………………………..77
- 84. Storage of the Machine …………………………………………………………………….78
- 85. Introduction …………………………………………………………………………………78
- 86. Storage Area ………………………………………………………………………………78
- 87. Prepare the Machine for Storage …………………………………………………..78
- 88. Put the Machine into Storage ………………………………………………………..78
- 89. During Storage ……………………………………………………………………………78
- 90. Take the Machine Out of Storage …………………………………………………..79
- 91. Routine Maintenance
- 92. Service Requirements ………………………………………………………………………81
- 93. Introduction …………………………………………………………………………………81
- 94. Owner-Operator Support ………………………………………………………………81
- 95. Service-Maintenance Agreements …………………………………………………81
- 96. Initial Service and Inspection …………………………………………………………82
- 97. Obtaining Replacement Parts ………………………………………………………..82
- 98. Health and Safety …………………………………………………………………………….83
- 99. Lubricants …………………………………………………………………………………..83
- 100. Battery ……………………………………………………………………………………….85
- 101. Service Schedules ……………………………………………………………………………87
- 102. Introduction …………………………………………………………………………………87
- 103. How to Use the Service Schedules ………………………………………………..87
- 104. Calander Equivalents …………………………………………………………………..87
- 105. Pre-start Cold Checks, Service Points and Fluid Levels ……………………88
- 106. Functional Test and Final Inspection ………………………………………………94
- 107. Fluids, Lubricants and Capacities ……………………………………………………….96
- 108. Coolant Mixtures …………………………………………………………………………99
- 109. Fuel …………………………………………………………………………………………100
- 110. Tools …………………………………………………………………………………………….103
- 111. Toolbox (if fitted) ………………………………………………………………………..103
- 112. Carrying Tools onto the Machine ………………………………………………….103
- 113. Prepare the Machine for Maintenance ………………………………………………104
- 114. Introduction ……………………………………………………………………………….104
- 115. Make the Machine Safe ………………………………………………………………104
- 116. Cleaning the Machine ……………………………………………………………………..105
- 117. Introduction ……………………………………………………………………………….105
- 118. Prepare the Machine ………………………………………………………………….106
- 119. Cleaning the Machine …………………………………………………………………106
- 120. Check the Machine for Damage ……………………………………………………….108
- 121. Check the Machine Body and Structure ………………………………………..108
- 122. Check the Tyres ………………………………………………………………………..108
- 123. Check the Hydraulic Hoses and Fittings ……………………………………….108
- 124. Check the Seat and Seat Belt ……………………………………………………..108
- 125. Check the Drums ……………………………………………………………………….109
- 126. Check the Coolant System ………………………………………………………….109
- 127. Checking the ROPS Structure ……………………………………………………..109
- 128. Access Panels ………………………………………………………………………………. 111
- 129. Battery Access Panel ………………………………………………………………… 111
- 130. Engine Cover ……………………………………………………………………………. 111
- 131. Brakes …………………………………………………………………………………………. 113
- 132. Electrical System …………………………………………………………………………… 114
- 133. Battery …………………………………………………………………………………….. 114
- 134. Jump Starting the Engine …………………………………………………………… 115
- 135. Fuses ………………………………………………………………………………………. 116
- 136. Relays ……………………………………………………………………………………..121
- 137. Engine ………………………………………………………………………………………….122
- 138. Oil and Filter ……………………………………………………………………………..122
- 139. Coolant …………………………………………………………………………………….127
- 140. Drive Belt ………………………………………………………………………………….130
- 141. Front End Accessory Drive (FEAD) Belt – VM75-VM115-VM132-VM146 …
- 142. 132
- 143. Cleaning the Engine Breather Gauze – VM75 ………………………………..134
- 144. Error Codes ………………………………………………………………………………135
- 145. Engine Air Filter …………………………………………………………………………146
- 146. Fuel System – All Machines ……………………………………………………………..147
- 147. Introduction ……………………………………………………………………………….147
- 148. Low Fuel Levels ………………………………………………………………………..148
- 149. Filling the Fuel Tank …………………………………………………………………..148
- 150. Draining the Fuel Tank ……………………………………………………………….149
- 151. Fuel System – VM75-VM115-VM132-VM146 ………………………………………150
- 152. Water Separator and Engine Fuel Filter ………………………………………..150
- 153. Bleeding the System ………………………………………………………………….155
- 154. Fuel System – VM46-VM166-VM200 …………………………………………………157
- 155. Changing the Engine Fuel Filter Element ………………………………………157
- 156. Bleeding the System ………………………………………………………………….158
- 157. Hydraulic System ……………………………………………………………………………160
- 158. Introduction ……………………………………………………………………………….160
- 159. Releasing the Hydraulic Pressure ………………………………………………..161
- 160. Oil and Filter ……………………………………………………………………………..161
- 161. Hydraulic Test Station …………………………………………………………………166
- 162. Transmission …………………………………………………………………………………167
- 163. Rear Axle ………………………………………………………………………………….167
- 164. Tyres and Wheels …………………………………………………………………………..170
- 165. Tyre Inflation ……………………………………………………………………………..170
- 166. Checking the Wheel Nut Torques …………………………………………………171
- 167. Drum …………………………………………………………………………………………….172
- 168. Smooth Drum Scraper ………………………………………………………………..172
- 169. Pad Foot Scraper ………………………………………………………………………172
- 170. Rubber Buffers ………………………………………………………………………….173
- 171. Drum Drive Gearbox ………………………………………………………………….173
- 172. Vibration System ……………………………………………………………………………175
- 173. Oil ……………………………………………………………………………………………175
- 174. Windscreen Washer ……………………………………………………………………….176
- 175. Checking the Level …………………………………………………………………….176
- 176. Specifications
- 177. Static Dimensions …………………………………………………………………………..177
- 178. VM46-VM115D-PD, VM46-VM115HD-HPD ……………………………………177
- 179. VM 132D-PD, VM 146D-PD, VM 166 D-PD, VM 200D-PD ………………178
- 180. Performance Dimensions ………………………………………………………………..179
- 181. VM 46D, VM 46PD, VM 75D, VM 75PD ………………………………………..179
- 182. VM 115D-PD, VM 115HD-HPD, VM 132D, VM132PD …………………….180
- 183. VM 146D, VM 146PD, VM 166D, VM 166PD …………………………………181
- 184. VM 200D, VM 200PD …………………………………………………………………182
- 185. Operating Weights ………………………………………………………………………….183
- 186. VM46-VM115D-PD, VM46-VM115HD-HPD ……………………………………183
- 187. VM 132D-PD, VM 146D-PD, VM 166 D-PD, VM 200D-PD ………………183
- 188. Noise Data …………………………………………………………………………………….184
- 189. Introduction ……………………………………………………………………………….184
- 190. All Machines ……………………………………………………………………………..184
- 191. Vibration Data ………………………………………………………………………………..185
- 192. Tyre Sizes and Pressures ………………………………………………………………..186
- 193. Introduction ……………………………………………………………………………….186
- 194. Specifications ……………………………………………………………………………186
- 195. Tyre Ballast ……………………………………………………………………………….186
- 196. Warranty Information
- 197. Machine Service Record Sheet ………………………………………………………..187
- 198. Registration Information ………………………………………………………………….189
- 199. European Community Standards
- 200. EC Declaration of Conformity …………………………………………………………..191
- 201. Introduction ……………………………………………………………………………….191
- 202. Explanation of the EC Declaration of Conformity ……………………………193
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