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Home / JCB / JCB Operator Manual PDF
JCB VM117 Tier 2, VM117 Tier 4i, VM137 Tier 2, VM137 Tier 4i Operator Manual 9821-7350
JCB VM117 Tier 2, VM117 Tier 4i, VM137 Tier 2, VM137 Tier 4i Operator Manual 9821-7350 - Image 2
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JCB VM117 Tier 2, VM117 Tier 4i, VM137 Tier 2, VM137 Tier 4i Operator Manual 9821-7350

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9821-7350
  • Number of Pages: 198
  • Size: 19.9MB
  • Format: PDF
Category: JCB Operator Manual PDF
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  • Model List:

    • VM117 Tier 2, VM117 Tier 4i, VM137 Tier 2, VM137 Tier 4i
  • 1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
  • 2. Introduction
  • 3. About this Manual
  • 4. Model and Serial Number ……………………………………………………………………………………………………… 1
  • 5. Using the Manual …………………………………………………………………………………………………………………. 1
  • 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
  • 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
  • 8. Cross References ………………………………………………………………………………………………………………… 2
  • 9. Safety
  • 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
  • 11. Safety Warnings …………………………………………………………………………………………………………………… 3
  • 12. General Safety …………………………………………………………………………………………………………………….. 4
  • 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
  • 14. About the Product
  • 15. Introduction
  • 16. General ……………………………………………………………………………………………………………………………….. 7
  • 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
  • 18. Product Compliance ……………………………………………………………………………………………………………… 7
  • 19. Description
  • 20. General ……………………………………………………………………………………………………………………………….. 8
  • 21. Intended Use ……………………………………………………………………………………………………………………….. 8
  • 22. Danger Zone ……………………………………………………………………………………………………………………….. 9
  • 23. Main Component Locations …………………………………………………………………………………………………. 10
  • 24. Product and Component Identification
  • 25. Machine …………………………………………………………………………………………………………………………….. 11
  • 26. Engine ………………………………………………………………………………………………………………………………. 11
  • 27. Operator Protective Structure ………………………………………………………………………………………………. 12
  • 28. Safety Labels
  • 29. General ……………………………………………………………………………………………………………………………… 14
  • 30. Safety Label Identification ……………………………………………………………………………………………………. 15
  • 31. Operator Station
  • 32. Component Locations …………………………………………………………………………………………………………. 17
  • 33. Console Switches
  • 34. General ……………………………………………………………………………………………………………………………… 19
  • 35. Road Lights ……………………………………………………………………………………………………………………….. 19
  • 36. Direction Indicators …………………………………………………………………………………………………………….. 19
  • 37. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
  • 38. Work Lights ……………………………………………………………………………………………………………………….. 20
  • 39. Horn …………………………………………………………………………………………………………………………………. 20
  • 40. Beacon ……………………………………………………………………………………………………………………………… 20
  • 41. Automatic Vibration …………………………………………………………………………………………………………….. 20
  • 42. Vibration Amplitude …………………………………………………………………………………………………………….. 20
  • 43. Interior Switches
  • 44. Ignition Switch ……………………………………………………………………………………………………………………. 21
  • 45. Cab Interior Light ……………………………………………………………………………………………………………….. 21
  • 46. Front Window Washer-Wiper ……………………………………………………………………………………………….. 22
  • 47. Rear Window Washer-Wiper ………………………………………………………………………………………………… 22
  • 48. Engine Stop Switch ……………………………………………………………………………………………………………. 22
  • 49. Operation
  • 50. Introduction
  • 51. General ……………………………………………………………………………………………………………………………… 23
  • 52. Operating Safety
  • 53. General ……………………………………………………………………………………………………………………………… 24
  • 54. Worksite Safety ………………………………………………………………………………………………………………….. 26
  • 55. Risk Assessment ……………………………………………………………………………………………………………….. 27
  • 56. Walk-Around Inspection
  • 57. General ……………………………………………………………………………………………………………………………… 29
  • 58. Entering and Leaving the Operator Station
  • 59. General ……………………………………………………………………………………………………………………………… 30
  • 60. Emergency Exit ………………………………………………………………………………………………………………….. 31
  • 61. Doors
  • 62. Operator Door ……………………………………………………………………………………………………………………. 32
  • 63. Windows
  • 64. Side Window ……………………………………………………………………………………………………………………… 33
  • 65. Before Starting the Engine
  • 66. General ……………………………………………………………………………………………………………………………… 34
  • 67. Operator Seat
  • 68. General ……………………………………………………………………………………………………………………………… 35
  • 69. Suspension Seat ………………………………………………………………………………………………………………… 35
  • 70. Seat Belt
  • 71. General ……………………………………………………………………………………………………………………………… 38
  • 72. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
  • 73. Static Seat Belt ………………………………………………………………………………………………………………….. 39
  • 74. Mirrors
  • 75. General ……………………………………………………………………………………………………………………………… 42
  • 76. Starting the Engine
  • 77. General ……………………………………………………………………………………………………………………………… 45
  • 78. Immobiliser ………………………………………………………………………………………………………………………… 47
  • 79. Stopping and Parking
  • 80. General ……………………………………………………………………………………………………………………………… 51
  • 81. Locks
  • 82. Articulation Lock …………………………………………………………………………………………………………………. 52
  • 83. Drive Controls
  • 84. Steering Wheel ………………………………………………………………………………………………………………….. 54
  • 85. Steering Column ………………………………………………………………………………………………………………… 54
  • 86. Hand Throttle Control …………………………………………………………………………………………………………. 54
  • 87. Travel Speed Selector ………………………………………………………………………………………………………… 55
  • 88. Drive Lever ………………………………………………………………………………………………………………………… 56
  • 89. Instruments
  • 90. Instrument Panel ………………………………………………………………………………………………………………… 58
  • 91. Getting the Machine Moving
  • 92. General ……………………………………………………………………………………………………………………………… 68
  • 93. Working with the Drum
  • 94. Working without Vibration ……………………………………………………………………………………………………. 69
  • 95. Working with Vibration ………………………………………………………………………………………………………… 69
  • 96. Padfoot Shells ……………………………………………………………………………………………………………………. 70
  • 97. Levelling Equipment ……………………………………………………………………………………………………………. 72
  • 98. Slopes
  • 99. General ……………………………………………………………………………………………………………………………… 73
  • 100. Heating, Ventilating and Air-Conditioning (HVAC)
  • 101. General ……………………………………………………………………………………………………………………………… 74
  • 102. Air-Conditioning Controls …………………………………………………………………………………………………….. 74
  • 103. Power Sockets
  • 104. Auxiliary Power Socket ……………………………………………………………………………………………………….. 76
  • 105. Battery Isolator
  • 106. General ……………………………………………………………………………………………………………………………… 77
  • 107. Fire Extinguisher
  • 108. General ……………………………………………………………………………………………………………………………… 78
  • 109. Moving a Disabled Product
  • 110. General ……………………………………………………………………………………………………………………………… 79
  • 111. Jump-Starting the Engine ……………………………………………………………………………………………………. 79
  • 112. Retrieval ……………………………………………………………………………………………………………………………. 80
  • 113. Lifting the Product
  • 114. General ……………………………………………………………………………………………………………………………… 82
  • 115. Transporting the Product
  • 116. General ……………………………………………………………………………………………………………………………… 84
  • 117. Loading the Product onto the Transporting Vehicle-Trailer ……………………………………………………….. 84
  • 118. Operating Environment
  • 119. General ……………………………………………………………………………………………………………………………… 87
  • 120. Operating in Low Temperatures …………………………………………………………………………………………… 87
  • 121. Operating in High Temperatures …………………………………………………………………………………………… 87
  • 122. Cab Filters …………………………………………………………………………………………………………………………. 88
  • 123. Refuelling
  • 124. General ……………………………………………………………………………………………………………………………… 89
  • 125. Low Fuel Levels …………………………………………………………………………………………………………………. 89
  • 126. Filling the Tank …………………………………………………………………………………………………………………… 89
  • 127. Attachments
  • 128. Working with Attachments
  • 129. Introduction ………………………………………………………………………………………………………………………… 91
  • 130. Attachments for your Product ………………………………………………………………………………………………. 91
  • 131. Preservation and Storage
  • 132. Cleaning
  • 133. General ……………………………………………………………………………………………………………………………… 93
  • 134. Preparation ………………………………………………………………………………………………………………………… 93
  • 135. Checking For Damage
  • 136. General ……………………………………………………………………………………………………………………………… 95
  • 137. Storage
  • 138. General ……………………………………………………………………………………………………………………………… 96
  • 139. Put into Storage …………………………………………………………………………………………………………………. 96
  • 140. During Storage …………………………………………………………………………………………………………………… 97
  • 141. Take out of Storage ……………………………………………………………………………………………………………. 97
  • 142. Security
  • 143. General ……………………………………………………………………………………………………………………………… 98
  • 144. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 98
  • 145. LiveLink …………………………………………………………………………………………………………………………….. 98
  • 146. Maintenance
  • 147. Introduction
  • 148. General ……………………………………………………………………………………………………………………………… 99
  • 149. Owner-Operator Support ……………………………………………………………………………………………………… 99
  • 150. Service-Maintenance Agreements ………………………………………………………………………………………… 99
  • 151. Initial Service and Inspection ……………………………………………………………………………………………… 100
  • 152. Obtaining Spare Parts ………………………………………………………………………………………………………. 100
  • 153. Maintenance Safety
  • 154. General ……………………………………………………………………………………………………………………………. 101
  • 155. Fluids and Lubricants ……………………………………………………………………………………………………….. 102
  • 156. Maintenance Schedules
  • 157. General ……………………………………………………………………………………………………………………………. 106
  • 158. How to Use the Maintenance Schedules …………………………………………………………………………….. 106
  • 159. Maintenance Intervals ……………………………………………………………………………………………………….. 106
  • 160. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 106
  • 161. Functional Tests and Final Inspection …………………………………………………………………………………. 109
  • 162. Maintenance Positions
  • 163. General ……………………………………………………………………………………………………………………………. 111
  • 164. Service Points
  • 165. General ……………………………………………………………………………………………………………………………. 112
  • 166. Access Apertures
  • 167. Engine Compartment Cover ………………………………………………………………………………………………. 116
  • 168. Cab-Canopy …………………………………………………………………………………………………………………….. 116
  • 169. Tools
  • 170. General ……………………………………………………………………………………………………………………………. 118
  • 171. Attachments
  • 172. General …………………………………………………………………………………………………………………………… 119
  • 173. Body and Framework
  • 174. General …………………………………………………………………………………………………………………………… 120
  • 175. Operator Station
  • 176. General …………………………………………………………………………………………………………………………… 121
  • 177. Operator Protective Structure …………………………………………………………………………………………….. 121
  • 178. Seat ………………………………………………………………………………………………………………………………… 121
  • 179. Seat Belt …………………………………………………………………………………………………………………………. 121
  • 180. Controls …………………………………………………………………………………………………………………………… 122
  • 181. Engine
  • 182. General …………………………………………………………………………………………………………………………… 123
  • 183. Oil …………………………………………………………………………………………………………………………………… 123
  • 184. Drive Belt ………………………………………………………………………………………………………………………… 124
  • 185. Exhaust …………………………………………………………………………………………………………………………… 124
  • 186. Air Filter
  • 187. General …………………………………………………………………………………………………………………………… 125
  • 188. Fuel System
  • 189. General …………………………………………………………………………………………………………………………… 126
  • 190. Tank ……………………………………………………………………………………………………………………………….. 127
  • 191. Pre-Filter Element …………………………………………………………………………………………………………….. 128
  • 192. Fuel Filter ………………………………………………………………………………………………………………………… 130
  • 193. Lubricity Filter ………………………………………………………………………………………………………………….. 131
  • 194. Water Separator ………………………………………………………………………………………………………………. 132
  • 195. Cooling System
  • 196. General …………………………………………………………………………………………………………………………… 133
  • 197. Coolant ……………………………………………………………………………………………………………………………. 133
  • 198. Cooling Pack …………………………………………………………………………………………………………………… 133
  • 199. Brakes
  • 200. Park Brake ………………………………………………………………………………………………………………………. 135
  • 201. Service Brake ………………………………………………………………………………………………………………….. 135
  • 202. Wheels
  • 203. General …………………………………………………………………………………………………………………………… 136
  • 204. Tyres
  • 205. General …………………………………………………………………………………………………………………………… 138
  • 206. Drum
  • 207. Scraper …………………………………………………………………………………………………………………………… 140
  • 208. Hydraulic System
  • 209. General …………………………………………………………………………………………………………………………… 142
  • 210. Services ………………………………………………………………………………………………………………………….. 143
  • 211. Oil …………………………………………………………………………………………………………………………………… 143
  • 212. Electrical System
  • 213. General …………………………………………………………………………………………………………………………… 144
  • 214. Battery …………………………………………………………………………………………………………………………….. 144
  • 215. Battery Isolator ………………………………………………………………………………………………………………… 145
  • 216. Fuses ……………………………………………………………………………………………………………………………… 146
  • 217. Relays …………………………………………………………………………………………………………………………….. 147
  • 218. Window Washer ……………………………………………………………………………………………………………….. 148
  • 219. Miscellaneous
  • 220. Fire Extinguisher ………………………………………………………………………………………………………………. 149
  • 221. Technical Data
  • 222. Static Dimensions
  • 223. Dimensions ………………………………………………………………………………………………………………………. 151
  • 224. Weights …………………………………………………………………………………………………………………………… 152
  • 225. Performance Dimensions
  • 226. Driving Performance …………………………………………………………………………………………………………. 154
  • 227. Noise Emissions
  • 228. General ……………………………………………………………………………………………………………………………. 157
  • 229. Noise Data ………………………………………………………………………………………………………………………. 157
  • 230. Vibration Emissions
  • 231. General ……………………………………………………………………………………………………………………………. 158
  • 232. Vibration Data ………………………………………………………………………………………………………………….. 158
  • 233. Fluids, Lubricants and Capacities
  • 234. General ……………………………………………………………………………………………………………………………. 160
  • 235. Fuel ………………………………………………………………………………………………………………………………… 161
  • 236. Coolant ……………………………………………………………………………………………………………………………. 166
  • 237. Torque Values
  • 238. General ……………………………………………………………………………………………………………………………. 167
  • 239. Electrical System
  • 240. General ……………………………………………………………………………………………………………………………. 168
  • 241. Bulb Specifications ……………………………………………………………………………………………………………. 168
  • 242. Fuses ………………………………………………………………………………………………………………………………. 168
  • 243. Relays …………………………………………………………………………………………………………………………….. 173
  • 244. Engine
  • 245. Engine Emissions …………………………………………………………………………………………………………….. 175
  • 246. Wheels and Tyres
  • 247. General ……………………………………………………………………………………………………………………………. 176
  • 248. Tyre Sizes and Pressures …………………………………………………………………………………………………. 176
  • 249. Declaration of Conformity
  • 250. General ……………………………………………………………………………………………………………………………. 178
  • 251. Data ………………………………………………………………………………………………………………………………… 179
  • 252. Warranty Information
  • 253. Service Record Sheet ……………………………………………………………………………………………………….. 181
  • 254. Acronyms Glossary
  • 255. CECE Committee for European Construction Equipment
  • 256. CESAR Construction Equipment Security and Registration
  • 257. DEF Diesel Exhaust Fluid
  • 258. ECM Engine Control Module
  • 259. ECU Electronic Control Unit
  • 260. FOPS Falling Object Protective Structure
  • 261. HVAC Heating Ventilation Air Conditioning
  • 262. LCD Liquid Crystal Display
  • 263. LED Light Emitting Diode
  • 264. PIN Product Identification Number
  • 265. PPE Personal Protective Equipment
  • 266. RMS Root Mean Square
  • 267. ROPS Roll-Over Protective Structure
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