JCB Workmax 6x4 Operator Manual 9821-0900

JCB Workmax 6x4 Operator Manual 9821-0900 - Image 2

JCB Workmax 6x4 Operator Manual 9821-0900 - Image 3

JCB Workmax 6x4 Operator Manual 9821-0900 - Image 4

JCB Workmax 6x4 Operator Manual 9821-0900 - Image 5

jcb workmax 6x4 operator manual 9821 0900 2

jcb workmax 6x4 operator manual 9821 0900 3

jcb workmax 6x4 operator manual 9821 0900 4

jcb workmax 6x4 operator manual 9821 0900 5

JCB Workmax 6×4 Operator Manual 9821-0900

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0900
Number of Pages: 226
Size: 10.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Workmax 6×4

1. Safety Notices
2. Important Information ……………………………………………………………………….xiii
3. The Operator Manual …………………………………………………………………..xiii
4. Safety Warnings ………………………………………………………………………….xiv
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Workmax 6×4 ………………………………………………………………….4
14. Intended Use ………………………………………………………………………………..4
15. Component Location ……………………………………………………………………..4
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..7
19. Operating Safety …………………………………………………………………………10
20. Maintenance Safety ……………………………………………………………………..18
21. Safety Labels …………………………………………………………………………………..28
22. Introduction …………………………………………………………………………………28
23. Safety Label Identification …………………………………………………………….29
24. Part Numbers and Description ………………………………………………………30
25. Identifying your Machine ……………………………………………………………………32
26. Machine Identification Plate ………………………………………………………….32
27. Typical Product Identification Number …………………………………………….32
28. Component Identification Plate ……………………………………………………..34
29. ROPS Data Plate ………………………………………………………………………..35
30. Operation
31. Introduction ……………………………………………………………………………………..37
32. Before Entering the Cab ……………………………………………………………………38
33. Entering and Leaving the Cab ……………………………………………………………41
34. Seat Controls …………………………………………………………………………………..43
35. Introduction …………………………………………………………………………………43
36. Basic Seat ………………………………………………………………………………….44
37. Seat Belts (Only Fitted to Machines with a ROPS) ……………………………….45
38. Inertia Reel Seat Belt …………………………………………………………………..45
39. Visibility Aids ……………………………………………………………………………………48
40. Mirrors ……………………………………………………………………………………….48
41. Cab Layout ……………………………………………………………………………………..50
42. Component Key …………………………………………………………………………..50
43. Drive Controls, Switches and Instruments ……………………………………………52
44. Drive Controls ……………………………………………………………………………..52
45. Switches …………………………………………………………………………………….54
46. Instrument Panel …………………………………………………………………………58
47. Digital Display ……………………………………………………………………………..59
48. Hourmeter ………………………………………………………………………………….60
49. Warnings (Audible-Visual) – Red Light and Audible Alarm …………………60
50. Warnings (Visual only) ………………………………………………………………….62
51. Auxiliary Power Socket …………………………………………………………………63
52. Safety Equipment …………………………………………………………………………….64
53. Beacon ………………………………………………………………………………………64
54. Before Starting the Engine …………………………………………………………………65
55. Starting the Engine …………………………………………………………………………..67
56. Preparing the Machine for Travel ……………………………………………………….69
57. Introduction …………………………………………………………………………………69
58. Preparing for Road Travel …………………………………………………………….69
59. Preparing for Site Travel ……………………………………………………………….70
60. Getting the Machine Moving ………………………………………………………………71
61. Operating Practices ……………………………………………………………………..71
62. Operating Procedure ……………………………………………………………………73
63. Stopping and Parking the Machine ……………………………………………………..75
64. Working with your Machine ……………………………………………………………….77
65. Operating Practices and Site Safety ………………………………………………77
66. Danger Zone ………………………………………………………………………………78
67. Clothing and Safety Equipment ……………………………………………………..78
68. Safety Practices ………………………………………………………………………….79
69. Working with the Load Bay ……………………………………………………………81
70. Operating on Slopes or Rough Terrain ……………………………………………85
71. Operating Environment ……………………………………………………………………..86
72. Operating in Low Temperatures …………………………………………………….86
73. Operating in High Temperatures ……………………………………………………86
74. Tow Hitch Options …………………………………………………………………………….88
75. Introduction …………………………………………………………………………………88
76. Connecting the Trailer ………………………………………………………………….89
77. Disconnecting the Trailer ………………………………………………………………91
78. Refuelling the Machine ……………………………………………………………………..92
79. Low Fuel Levels ………………………………………………………………………….92
80. Filling the Tank ……………………………………………………………………………92
81. Moving a Disabled Machine ………………………………………………………………95
82. Transporting the Machine ………………………………………………………………….97
83. Prepare for Road Travel ……………………………………………………………….97
84. Before Using the Trailer-Transporter ………………………………………………98
85. Loading a Machine onto the Transporting Vehicle-Trailer ………………….99
86. Securing the Machine …………………………………………………………………101
87. Lifting the Machine …………………………………………………………………………103
88. Storage of the Machine …………………………………………………………………..105
89. Introduction ……………………………………………………………………………….105
90. Storage Area …………………………………………………………………………….105
91. Prepare the Machine for Storage …………………………………………………105
92. Put the Machine into Storage ………………………………………………………106
93. During Storage ………………………………………………………………………….106
94. Take the Machine Out of Storage …………………………………………………107
95. Routine Maintenance
96. Service Requirements …………………………………………………………………….109
97. Introduction ……………………………………………………………………………….109
98. Owner-Operator Support ……………………………………………………………. 110
99. Service-Maintenance Agreements ………………………………………………. 111
100. Obtaining Replacement Parts ……………………………………………………… 111
101. Health and Safety ………………………………………………………………………….. 112
102. Lubricants ………………………………………………………………………………… 112
103. Battery …………………………………………………………………………………….. 116
104. Service Schedules ………………………………………………………………………….120
105. Introduction ……………………………………………………………………………….120
106. How to Use the Service Schedules ………………………………………………121
107. Calendar Equivalents …………………………………………………………………122
108. Pre-start Cold Checks, Service Points and Fluid Levels ………………….123
109. Functional Test and Final Inspection …………………………………………….127
110. Fluids, Lubricants and Capacities ……………………………………………………..129
111. Types of Fuel …………………………………………………………………………….131
112. Coolant Mixtures ……………………………………………………………………….134
113. Prepare the Machine for Maintenance ………………………………………………136
114. Introduction ……………………………………………………………………………….136
115. Make the Machine Safe ………………………………………………………………136
116. Cleaning the Machine ……………………………………………………………………..137
117. Introduction ……………………………………………………………………………….137
118. Preparing the Machine for Cleaning ……………………………………………..138
119. Cleaning the Machine …………………………………………………………………139
120. Checking for Damage ……………………………………………………………………..142
121. Check the Machine Body and Structure ………………………………………..142
122. Check the Electrical Circuits ………………………………………………………..142
123. Check the Tyres ………………………………………………………………………..143
124. Check the Seat and Seat Belt ……………………………………………………..143
125. Checking the ROPS Structure ……………………………………………………..144
126. Greasing ……………………………………………………………………………………….146
127. Introduction ……………………………………………………………………………….146
128. Preparing the Machine Greasing ………………………………………………….147
129. Greasing the Machine ………………………………………………………………..147
130. Oiling ……………………………………………………………………………………………149
131. Lubricate the Drive Chain ……………………………………………………………149
132. Brakes ………………………………………………………………………………………….150
133. Park Brake ………………………………………………………………………………..150
134. Electrical System ……………………………………………………………………………152
135. Battery ……………………………………………………………………………………..152
136. Jump Starting the Engine ……………………………………………………………155
137. Fuses ……………………………………………………………………………………….158
138. Engine ………………………………………………………………………………………….161
139. Oil and Filter ……………………………………………………………………………..161
140. Cooling System …………………………………………………………………………165
141. Alternator Drive Belt …………………………………………………………………..170
142. Air Filter ……………………………………………………………………………………173
143. Fuel System …………………………………………………………………………………..175
144. Introduction ……………………………………………………………………………….175
145. Draining the Fuel Filter ……………………………………………………………….177
146. Changing the Fuel Filter Element …………………………………………………178
147. Bleeding the Fuel System …………………………………………………………..179
148. Transmission …………………………………………………………………………………181
149. Checking the Transaxle Oil Level …………………………………………………181
150. Changing the Transaxle Oil …………………………………………………………182
151. Checking the Drive Chain Tension ……………………………………………….184
152. Adjusting the Drive Chain Tension ……………………………………………….186
153. Tyres and Wheels …………………………………………………………………………..188
154. Tyre Inflation ……………………………………………………………………………..188
155. Checking the Wheel Nut Torques …………………………………………………190
156. Specifications
157. Static Dimensions …………………………………………………………………………..191
158. Tyre Sizes and Pressures ………………………………………………………………..193
159. Front ………………………………………………………………………………………..193
160. Mid-Rear …………………………………………………………………………………..193
161. Speeds and Loads ………………………………………………………………………….194
162. Trailer Towing ………………………………………………………………………………..195
163. Towing Limitations ……………………………………………………………………..195
164. Vibration Data ………………………………………………………………………………..196
165. Introduction ……………………………………………………………………………….196
166. Workmax 6×4 ……………………………………………………………………………197
167. Warranty Information
168. Machine Service Record Sheet ………………………………………………………..199
169. Registration Information ………………………………………………………………….203
170. European Community Standards
171. EC Declaration of Conformity …………………………………………………………..205
172. Introduction ……………………………………………………………………………….205
173. Explanation of the EC Declaration of Conformity ……………………………208

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