Claas TORION 1511 (K57) Wheel Loaders Technical System DE

File List:

– 00 0302 231 3.pdf
– 00 0303 558 1.pdf
– 00 0305 024 0.pdf
– DPS 4045 TIER 4f.pdf
– Thermo Pro 90 Thermo Pro 90 HDD.pdf

00 0302 231 3.pdf

Table of Content:
1 TORION 1177TORION 1410TORION 1511
2 Table of Contents
3 Introduction
3.1 Validity of the instructions
4 Security
4.1 General information
5 CCN Declaration
5.1 CCN (CLAAS Component Number)
6 CCN (CLAAS Component Number)
7 01 Motor
7.1 0135 cooling system
7.2 0150 engine attachments
7.3 0155 Motor control
7.4 0165 Exhaust gas aftertreatment
7.5 0197 Control, measurement, adjustment
8 03 Chassis
8.1 0335 travel drive
8.2 0397 Check / Measure / Adjust
9 04 Brake
9.1 0400 Brake
9.2 0497 Check / Measure / Adjust
10 05 Steering
10.1 0505 Steering
10.2 0597 Check / Measure / Adjust
11 06 Lifting device
11.1 0630 mast
11.2 0697 Check / Measure / Adjust
12 09 Hydraulics
12.1 0910 Pumps
12.2 0920 Valves
12.3 0980 Hydraulic circuit diagrams
12.4 0997 Check / Measure / Adjust
13 10 Electrics / Electronics
13.1 1005 Power supply
13.2 1010 Central Electrics
13.3 1012 modules / sensors
13.4 1040 Yield measurement
13.5 1080 electrical circuit diagrams
13.6 1085 Networks
14 12 Cab / Driver’s cab
14.1 1240 Air conditioning
15 75 Central lubrication
15.1 7505 Container, pump
15.2 7515 Lubrication system / lines
16 Location of components
16.1 Hydraulics
16.2 Electrics

00 0303 558 1.pdf

Table of Content:
1 DPS 4045DPS 6068
2 Table of Contents
3 Introduction
3.1 Safety instructions
3.2 Validity of the instructions
4 CCN Declaration
4.1 CCN (CLAAS Component Number)
5 CCN (CLAAS Component Number)
6 01 Motor
6.1 0102 Complete component
6.2 0125 injection/fuel system
6.3 0130 lubricating oil system
6.4 0135 cooling system
6.5 0140 exhaust system
6.6 0145 air intake
6.7 0150 engine attachments
6.8 0165 Exhaust gas aftertreatment
6.9 0197 Control, measurement, adjustment
6.10 0198 Malfunction / Remedy
6.11 0198 Malfunction / Remedy
7 10 Electrics / Electronics
7.1 1012 modules / sensors
7.2 1080 electrical circuit diagrams
8 99 Total machine
8.1 9934 components – location and function

00 0305 024 0.pdf

Table of Content:
1 TORION 1177TORION 1410TORION 1511
2 Table of Contents
3 Introduction
3.1 Validity of the instructions
4 Security
4.1 General information
5 CCN Declaration
5.1 CCN (CLAAS Component Number)
6 CCN (CLAAS Component Number)
7 01 Motor
7.1 0135 cooling system
7.2 0150 engine attachments
7.3 0155 Motor control
7.4 0165 Exhaust gas aftertreatment
7.5 0197 Control, measurement, adjustment
8 03 Chassis
8.1 0335 travel drive
8.2 0397 Check / Measure / Adjust
9 04 Brake
9.1 0400 Brake
9.2 0497 Check / Measure / Adjust
10 05 Steering
10.1 0505 Steering
10.2 0597 Check / Measure / Adjust
11 06 Lifting device
11.1 0630 mast
11.2 0697 Check / Measure / Adjust
12 09 Hydraulics
12.1 0910 Pumps
12.2 0920 Valves
12.3 0980 Hydraulic circuit diagrams
12.4 0997 Check / Measure / Adjust
13 10 Electrics / Electronics
13.1 1005 Power supply
13.2 1010 Central Electrics
13.3 1012 modules / sensors
13.4 1025 Work lighting
13.5 1040 Yield measurement
13.6 1080 electrical circuit diagrams
13.7 1085 Networks
14 12 Cab / Driver’s cab
14.1 1240 Air conditioning
15 75 Central lubrication
15.1 7505 Container, pump
15.2 7515 Lubrication system / lines
16 Location of components
16.1 Hydraulics
16.2 Electrics

DPS 4045 TIER 4f.pdf

Table of Content:
1.1 General
1.2 Repair and Settings
1.3 Mode of operation
1.4 Diagnosis
1.5 Tools and other aids
1.6 Technical data
2 Page number
2.1 Section 01
2.2 Section 02
2.3 Section 03
2.4 Section 04
2.5 Section 05
2.6 Section 06

Thermo Pro 90 Thermo Pro 90 HDD.pdf

Table of Content:
1 1 Introduction
1.1 1.1 Content and purpose
1.2 1.2 Meaning of the highlights
1.3 1.3 Additional documentation to be used
1.4 1.4 Legal regulations and safety instructions
1.5 1.5 Spare Parts
2 2 General description
2.1 2.1 Combustion air blower
2.2 2.2 Overheating protection, coolant temperature sensor and heat exchanger
2.3 2.3 Glow plug and burner unit
2.4 2.4 Combustion tube
2.5 2.5 Exhaust gas temperature sensor
2.6 2.6 Coolant pump U4840
2.7 2.7 Control unit
2.8 2.8 Fuel pump DP42
3 3 Function description
3.1 3.1 Switching on and residual heat utilization
3.2 3.2 Start and control operation
3.3 3.3 Switch off
3.4 3.4 Heater functions in ADR vehicles
4 4 Technical data
5 5 Malfunctions, troubleshooting and troubleshooting
5.1 5.1 Procedure in the event of errors or malfunctions and interlocks
5.2 5.2 Causes of faults
5.3 5.3 Clear error code
5.4 5.4 Heater lock
5.5 5.5 Error code table (error codes, blink codes)
5.6 5.6 Troubleshooting (error symptoms)
6 6 functional tests
6.1 6.1 General
6.2 6.2 Functional tests in the vehicle
6.3 6.3 Setting the CO2 content
6.4 6.4 Tests of individual components
7 7 Service work
7.1 7.1 Working on the heater
7.2 7.2 Work on the vehicle
7.3 7.3 Test run of the heater
7.4 7.4 Control work
7.5 7.5 Removing and installing heater
7.6 7.6 Visual inspection to assess the burner unit
7.7 7.7 Recommissioning
8 8 Repair and replacement of components
8.1 8.1 General
8.2 8.2 Component overview
8.3 8.3 Measures on components in disassembled condition
8.4 8.4 Electrical connections
8.5 8.5 Control unit
8.6 8.6 Coolant pump U4840
8.7 8.7 Overheating protection
8.8 8.8 Coolant temperature sensor
8.9 8.9 Combustion air blower
8.10 8.10 Burner unit and glow plug
8.11 8.11 Burner head
8.12 8.12 Heat exchanger
8.13 8.13 Exhaust gas temperature sensor
9 9 Thermo Pro 90 HDD
9.1 9.1 General
9.2 9.2 Technical data
9.3 9.3 Coolant pump U4840 with EMC interference suppression module
9.4 9.4 Combustion air blower
9.5 9.5 Fuel
9.6 9.6 Control unit
9.7 9.7 Electrical components
9.8 9.8 Circuit diagrams Thermo Pro 90 HDD
10 10 Packaging/Storage and Shipping
10.1 10.1 General
10.2 10.2 Storage and transport
11 11 Circuit Diagrams
11.1 11.1 Thermo Pro 90
11.2 11.2 Thermo Pro 90 HDD
11.3 11.3 System circuit diagram for Thermo Pro 90 with MultiControl control element with battery disconnect switch
11.4 11.4 System circuit diagram for Thermo Pro 90 with SmartControl (ADR) control element
11.5 11.5 System circuit diagram for Thermo Pro 90 with on/off switch (ADR)
11.6 11.6 System circuit diagram for Thermo Pro 90 with ThermoCall TC4
11.7 11.7 System circuit diagram for Thermo Pro 90 with UniBox
11.8 11.8 System circuit diagram for Thermo Pro 90 with MultiControl control element (analog connection)
11.9 11.9 System circuit diagram for Thermo Pro 90 HDD with MultiControl control element
11.10 11.10 System circuit diagram for Thermo Pro 90 HDD with SmartControl (ADR) control element
11.11 11.11 System circuit diagram for Thermo Pro 90 HDD with on/off switch (ADR)
11.12 11.12 Cable cross sections
11.13 11.13 Cable colors
11.14 11.14 Heater connections
11.15 11.15 Pin assignment on the control unit
11.16 11.16 Legend circuit diagrams
11.17 11.17 Legend for comments
11.18 11.18 Legend for connector X8, 12-pin