Claas Avero 160 (560) Combines Technical System ES

File List:

00 0296 080 2.pdf
00 0305 273 1.pdf

00 0296 080 2.pdf:

AVERO 240 type 561AVERO 160 type 560
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Introduction
Information regarding the instruction manual
Manual validity
Information regarding this technical systems manual
Using the manual
Structuring with construction group structure
Search and find
Direction signs
Security
Recognize warning signs
Danger symbols
Safety instructions
Graphic danger symbols and warning indications
Requirements for technical personnel
Children in danger
Machine danger zones
Accompanying instructor during work
Risk of injury due to rotating shafts
Construction modifications to the machine
Optional equipment and spare parts
Control of the machine running
Technical status
Comply with technical limit values
Danger from machine parts during coasting
Keep protective devices operational
Personal protective equipment
Wear appropriate clothing
Remove dirt and loose objects
Park the machine safely
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Environmental protection and waste disposal
Keep the cabin free of chemicals
Fire prevention
Lethal electrical shock due to overhead power lines and lightning strikes
Current discharge through the electrical installation
Noise can cause health damage
Prestressed machine parts
Liquids under pressure
Air under presure
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Only work on the stopped machine
Dangers in repair work
Machine parts and lifted loads
Danger due to welding work
Check and charge the battery
Emergency Preparations
01 Engine
0150 Engine coupled parts
Starting the diesel engine, adjusting the diesel engine speed – CUMMINS
Table of measured values
Function Description
Cummins RPM Table
Starting the diesel engine, adjusting the diesel engine speed – PERKINS
Table of measured values
Function Description
Perkins RPM Chart
0155 Engine adjustment
Diesel engine control
Table of measured values
Function Description
CUMMINS B6.7 diesel engine control lights
Perkins 1206F diesel engine control lights
03 Chassis
0335 Propulsion
Hydrostatic propulsion, mechanically switched
Function Description
Propulsion hydraulic connection diagram
Pump unit, motor unit – hydrostatic propulsion
05 Address
0505 Address
General management system
Scheme of the neutral function
Steering-driven function diagram
09 Hydraulics
0920 Valves
Main valve
Grain Tank Discharge Pipe Valve Block
Sheller cylinder variator valve block
Head damping valve block
Steering valve block (Orbitrol)
Low pressure hydraulic system valve block
Reel drive valve block
AUTOCONTOUR valve block / reverse direction of travel
0930 Cylinder
Hydraulic cylinders – end stop bleeding variants
Function Description
0980 Hydraulic connection diagram
Connection diagrams for the vehicle’s hydraulic system
Connection diagram of the global hydraulic system
Check and measure
Connection diagrams of the head hydraulic installation
Cutting mechanism C370-C490 (type 527) – reel regulation
VARIO V540-V900 cutting mechanism (type 716) – reel regulation
VARIO cutting mechanism V540-V1050 (type 716) – rapeseed knife drive
Folding cutter mechanism 450-540 (type 713)
10 Install. electrical/electronic
1010 Central electrical system
Base of the central electrical system
Roof central electrical installation
Fuse assignment: roof central electrical system
CUMMINS Stage V diesel engine fuse box
1012 Modules / sensors
Summary of modules
Module position summary
Module A008 – AUTOCONTOUR (CAC)
Occupation of modules A008 – Autocontour (CAC)
Module A012 – speed controller (SMM)
Module A015 – Stage V engine control
Module A015 – Stage V engine control
Module A015 – TIER4 electronic engine control
Module A015 – TIER4 electronic engine control
Module A015 – TIER3 electronic engine control
Module A015 – TIER3 electronic engine control
Module A035 – emissions control module
Module A035 – emissions control module
Module A052 – multifunctional control (MHM)
Module A060 – hydraulic steering (HYD)
Module A101 – Instrument Panel (DBD)
Module A168 – Urea Supply Unit (USU) module
Module A168 – Urea Supply Unit (USU) module
1015 Cable sets
Multiple coupling
Multiple head coupling
Multiple machine coupling
Function Description
1080 Electrical connection diagram
Introduction of connection diagrams
Summary of denominations
Identification of CLAAS cables
Wire colors
Voltage supply
Actuator system
Sensor system
Actual value switch (issues = 0 or 1)
Internal connections
CAN-Bus system summary
Communication
Standards
Connection diagrams for the electrical installation of the machine (SCM) machine numbers 56100011 to 56100024
SCM 01 – Multiple Coupling
SCM 02 – Power supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Road Traffic
SCM 05 – Threshing organs
SCM 06 – Sensor voltage supply
SCM 07 – Dough Feed
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (Front-CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine control
SCM 11 – Diesel Engine Control
SCM 12 – Clutch the spindle – reverse the direction of travel of the spindle
SCM 13 – Raise / lower the head – CAC
SCM 14 – Fold the head
SCM 15 – Rev speed adjustment. of the pinwheel
SCM 16 – Reel regulation
SCM 17 – Table adjustment
SCM 18 – Rapeseed knife
SCM 19 – Circulation blocking valve, hydraulic system control
SCM 20 – Speed ​​control
SCM 21 – Regulation of the rev regime. of the shelling cylinder
SCM 22 – Fan speed regulation
SCM 23 – Machine control
SCM 24 – Grain passage control
SCM 25 – Rotate the grain tank discharge tube – grain tank discharge
SCM 26 – Grain tank full indicator – rotating flashing lights
SCM 27 – Brake light
SCM 28 – Reversing horn
SCM 29 – Air conditioning equipment
SCM 30 – Windshield wipers – windshield wiper equipment
SCM 31 – Main light switching – position light
SCM 32 – Driving light
SCM 33 – Main work light switch
SCM 34 – Grain tank working lighting – return – sieve box
SCM 35 – Direction ravel indicator
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39eserve (options)
SCM 40 – Module Summary
SCM 41 – Plug summary
SCM 42 – Cutting mechanism lighting switch adapter
SCM 43 – Mirror adjustment
SCM 44 – Wheel position indicator
SCM 45- TIER 4 diesel engine control
SCM 46- TIER 4 diesel engine alarm lights
SCM 47- TIER 4 module connections
SCM 48- TIER 4 diesel engine
SCM 49- CAN Diesel engine TIER 4
Connection diagrams of the electrical installation of the machine (SCM) with CUMMINS Stage V diesel engine from the machine number
SCM 01 – Multiple Coupling
SCM 02 – Electrical voltage supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Road Traffic
SCM 05 – Threshing organs
SCM 06 – Sensor voltage supply
SCM 07 – Dough Feed
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (Front-CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine control
SCM 11 – Diesel Engine Control
SCM 12 – Clutch the spindle – reverse the direction of travel of the spindle
SCM 13 – Raise / lower the head – CAC
SCM 14 – Fold the head
SCM 15 – Rev speed adjustment. of the pinwheel
SCM 16 – Reel regulation
SCM 17 – Table adjustment
SCM 18 – Rapeseed knife
SCM 19 – Circulation blocking valve, hydraulic system control
SCM 20 – Speed ​​control
SCM 21 – Regulation of the rev regime. of the shelling cylinder
SCM 22 – Fan speed regulation
SCM 23 – Machine control
SCM 24 – Grain passage control
SCM 25 – Rotate the grain tank discharge tube – grain tank discharge
SCM 26 – Grain tank full indicator – rotating flashing lights
SCM 27 – Brake light
SCM 28 – Reversing horn
SCM 29 – Air conditioning installation
SCM 30 – Windshield wipers – windshield wiper equipment
SCM 31 – Main light switching sition light
SCM 32 – Advance light
SCM 33 – Main work light switch
SCM 34 – Grain tank working lighting – retu sieve box
SCM 35 – Direction of travel indicator
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module Summary
SCM 41 – Plug summary
SCM 42 – Cutting mechanism lighting switch adapter
SCM 43 – Mirror adjustment
SCM 44 – Wheel position indicator
SCM 45- Stage V / Tier 4 Diesel Engine Control
SCM 46- Diesel engine warning lights
SCM 49- CAN diesel engine
SCM 50- Profi Cam Adapter
SCM 52- Front contour lighting adapter
SCM 53- SI adapter terminal 15x
SCM 54- Soybean cutting mechanism adapter
SCM 55- Teleservice module adapter
SCM 56- CUMMINS Stage V diesel engine
SCM 57- AGN CUMMINS Stage V
SCM 58- AGN Sensors CUMMINS Stage V
Connection diagrams of the electrical installation of the machine (SCM) with TIER4 diesel engine from machine number
SCM 01 – Multiple Coupling
SCM 02 – Power supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Road Traffic
SCM 05 – Threshing organs
SCM 06 – Sensor voltage supply
SCM 07 – Dough Feed
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (Front-CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine control
SCM 11 – Diesel Engine Control
SCM 12 – Clutch the spindle – reverse the direction of travel of the spindle
SCM 13 – Raise / lower the head – CAC
SCM 14 – Fold the head
SCM 15 – Rev speed adjustment. of the pinwheel
SCM 16 – Reel regulation
SCM 17 – Table adjustment
SCM 18 – Rapeseed knife
SCM 19 – Circulation blocking valve, hydraulic system control
SCM 20 – Speed ​​control
SCM 21 – Regulation of the rev regime. of the shelling cylinder
SCM 22 – Fan speed regulation
SCM 23 – Mac control
SCM 24 – Grain passage control
SCM 25 – Rotate the grain tank discharge tube – grain tank discharge
SCM 26rain tank full indicator – rotating flashing lights
SCM 27 – Brake light
SCM 28 – Reversing horn
SCM 29 – Air conditioning equipment
SCM 30 – Windshield wipers – windshield wiper equipment
SCM 31 – Main light switching – position light
SCM 32 – Driving light
SCM 33 – Main work light switch
SCM 34 – Grain tank working lighting – return – sieve box
SCM 35 – Direction of travel indicator
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module Summary
SCM 41 – Plug summary
SCM 42 – Cutting mechanism lighting switch adapter
SCM 43 – Mirror adjustment
SCM 44 – Wheel position indicator
SCM 45- TIER 4 diesel engine control
SCM 46- TIER 4 diesel engine alarm lights
SCM 47- TIER 4 module connections
SCM 48- TIER 4 diesel engine
SCM 49- CAN Diesel engine TIER 4
SCM 50- Profi Cam Adapter
SCM 52- Front contour lighting adapter
SCM 53- SI adapter terminal 15x
SCM 54- Soybean cutting mechanism adapter
SCM 55- Teleservice module adapter
Connection diagrams of the electrical installation of the machine (SCM) type 560 and 561 with TIER3 diesel engine
SCM 01 – Multiple Coupling
SCM 02 – Power supply – start the diesel engine
SCM 03 – Module voltage supply
SCM 04 – Road Traffic
SCM 05 – Threshing organs
SCM 06 – Sensor voltage supply
SCM 07 – Dough Feed
SCM 08 – CAN0 (Vehicle-CAN) / CAN1 (J1939-CAN)
SCM 09 – CAN2 (Front-CAN)
SCM 10 – Diesel engine speed adjustment – diesel engine control
SCM 11 – Diesel Engine Control
SCM 12 – Clutch the spindle – reverse the direction of travel of the spindle
SCM 13 – Raise / lower the head – CAC
SCM 14 – Fold the head
SCM 15 – Rev speed adjustment. of the pinwheel
SCM 16 – Reel regulation
SCM 17 – Table adjustment
SCM 18 – Rapeseed knife
SCM 19 – Circulation blocking valve, hydraulic system control
SCM 20 – Speed ​​control
SCM 21 – Regulation of the rev regime. of the shelling cylinder
SCM 22 – Fan speed regulation
SCM 23 – Machine control
SCM 24 – Grain passage control
SCM 25 – Rotate the grain tank discharge tube – grain tank discharge
SCM 26 – Grain tank full indicator – rotating flashing lights
SCM 27 – Brake light
SCM 28 – Reversing horn
SCM 29 – Air conditioning equipment
SCM 30 – Windshield wipers – windshield wiper equipment
SCM 31 – Main light switching – position light
SCM 32 – Driving light
SCM 33 – Main work light switch
SCM 34 – Grain tank working lighting – return – sieve box
SCM 35 – Direction of travel indicator
SCM 36 – Instrument lighting
SCM 37 – Cabin equipment
SCM 38 – Service sockets
SCM 39 – Reserve (options)
SCM 40 – Module Summary
SCM 41 – Plug summary
SCM 42 – Cutting mechanism lighting switch aer
SCM 43 – Mirror adjustment
SCM 44 – Wheel position indicator
SCM 46- TIER 3 diesel engine alarm lights
SCM 48- Ground connections
SCM 49- CAN diesel engine
SCM 50- Profi Cam Adapter
SCM 51- TIER3 Engine
SCM 52- Front contour lighting adapter
SCM 53- SI adapter terminal 15x
SCM 54- Soybean cutting mechanism adapter
SCM 55- Teleservice module adapter
Header connection diagrams – soybean cutting mechanism (type 440)
T440 01 – Multiple coupling
Denominations
T440 02 – Windlass
Denominations
T440 03 – AUTO CONTOUR
Denominations
T440 04 – Lighting
Denominations
T440 05 – AUTOPILOT
Denominations
Head connection diagrams – standard cutting mechanism (type 527)
T527 01 – Multiple coupling
Denominations
T527 02 – Windlass
Denominations
T527 03 – AUTO CONTOUR
Denominations
T527 04 – AUTOPILOT
Denominations
Head connection diagrams – folding cutting mechanism (type 713)
T713 01 – Multiple coupling
Denominations
T713 02 – Windlass
Denominations
T713 03 – Fold the head
Denominations
T713 04 – AUTO CONTOUR
Denominations
T713 05 – Lighting
Denominations
T713 06 – AUTOPILOT
Denominations
Head connection diagrams – standard cutting mechanism (type 715)
T715 01 – Multiple coupling
Denominations
T715 02 – Windlass
Denominations
T715 03 – Rapeseed blade
Denominations
T715 04 – AUTO CONTOUR
Denominations
T715 05 – AUTOPILOT
Denominations
Head connection diagrams – VARIO cutting mechanism (type 716)
T716 00 – Module summary
Denominations
T716 01 – Multiple coupling
Denominations
T716 02 – Module voltage supply / CAN-Bus
Denominations
T716 03 – Windlass
Denominations
T716 04 – Table adjustment
Denominations
T716 05 – Rapeseed blade
Denominations
T716 06 – AUTO CONTOUR
Denominations
T716 07 – AUTOPILOT
Denominations
1081 Plug summary
Socket database (chp CLAAS)
Example key number representation (CHP)
Plug Representation (CHP)
1085 Networks
CAN-BUS system – machine with Cummins Stage V diesel engine
Function Description
12 Driver’s cab/platform
1230 Seat
seat contact
Table of measured values
Function Description
1240 Air conditioning equipment
Air conditioning function
Table of measured values
Function Description
Air conditioning test menu
20 Reception of the harvest
2002 Head
Raise/lower head
Table of measured values
Function Description
Main valve
Connect/disconnect head
Function Description
Function inoperative (S055 in rest position)
CONEC head
Head OFF
I watched:
Reverse the direction of travel of the head
Table of measured values
Function Description
Head cushioning
Table of measured values
Function Description
Head damping valve
Feed Pressure Filling Instructions
Manual transversal adjustment
Table of measured values
Function Description
AUTOCONTOUR valve block / reverse direction of travel
2010 Cutting table
Adjustment of the VARIO cutting table
Table of measured values
Function description, reel regulation
2015 Pinwheel
Raise/lower the reel
Table of measured values
Function description, reel regulation
Forward/backward windlass
Table of measured values
Function description, reel regulation
Adjustment of the speed of the reel, automation of the speed of the reel
Table of measured values
Function description, reel regulation
26 Guided by the ground
2605 AUTO CONTOUR
AUTO CONTOUR (CAC) / CONTOUR
Table of measured values
Adjust CAC probe sensors
Function Description
AUTO CONTOUR valve block / reverse direction of travel
Feed Pressure Filling Instructions
41 Threshing organs
4100 Threshing organs
CONEC/DESC threshing bodies
Table of measured values
Function Description
4120 Sheller cylinder
Adjustment of the speed of the shelling cylinder
Table of measured values
Function Description
61 Grain Gathering
6120 Grain tank unloading
Grain tank unloading
Table of measured values
Function Description
Rotate the grain tank discharge tube
Table of measured values
Function Description
92 Diagnosis
9210 Machine Error Codes
FMI Fault Codes
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (defective frequency signal)
IMF 09 (communication error)
FMI 10 (signal change too fast)
IMF 11 (multiple error)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (voltage supply error)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (info)
AVERO fault code list
Fault code summary
9220 Diesel Engine Error Codes (J1939)
Diesel engine error codes – J 1939 / engine diagnosis / parts position
Perkins 1206F parts position, image 1
Perkins 1206F parts position, image 2
Perkins 1206F parts position, image 3
Perkins 1206F parts position, image 4
Perkins 1206F parts position, image 5
Perkins 1206F parts position, image 6
Perkins 1206F parts position, image 7
Error code according to ISO J1939 (Perkins – 1206F)
Location of components
Hydraulic installation
valve blocks
1000 Oil tank / filter / oil radiator
2000 Pump/motor
3000 Hydraulic Cylinders
4000 Restrictors/chokes
5000 Pressure accumulators
6000 Valves – mechanically operated
7000 Valves – hydraulically operated
8000 Clutches / connections
9000 Measuring points / indicator instruments
Electrical installation
To Terminal/modules
B Sensors
C Electrical/electronic devices
D Light diode
and lighting
G Voltage sources
H Signal/light device
K Relays
M Motor (electric)
P Indicating instrument
R Potentiometer/resistance
S Switch/button – cabin operation
U External control switch
V Electronic components
X Pluggable connections
and electromagnetic coil
Z Actual value switch
central electrical system
Mass points