Claas Corto 3100 (644) Mower Technical System EN

File List:

00 0294 376 1.pdf
00 0302 565 2.pdf
CLAAS HARNESS PARTS.pdf

00 0294 376 1.pdf:

Contents
1 DISCO 3000 TC, TRC, AS, FG – Hydraulic system
Hydraulic circuit diagram
Circuit diagram DISCO 3000 TC, TRC, AS, FG
Key to diagram
1 DISCO 3050 TCAS
Hydraulic circuit diagram
Hydraulic circuit diagram
Key to diagram
Position of components
Swathing belt speed adjustment
Control unit
Troubleshooting
2 DISCO 2700, 3100, 3500 Contour – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
3 DISCO 8550C – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
4 DISCO 8550 C Plus – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
5 DISCO 8550 AS – Hydraulic system
Overall circuit diagram
Raise/lower mower units and swath displacers hydraulic circuit diagram
Designations
Swath displacers hydraulic circuit diagram (belt drive)
Designations
Functions of overall hydraulic system
Raise mower units, raise swathers
Lowering the mower units, lowering the swather
Swath displacer
Position of components
6 DISCO 8500 C-6 = 695SL, 8500 C-8 = 820-880, JAGUAR 8500 C – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Position of components
Description of function
7 JAGUAR 8700/8500, DISCO 8700 Plus – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
8 DISCO 8700 Plus, DISCO 8550 C-8 for JAGUAR 880-820 (491) – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
9 DISCO 3100 Contour / 2700C Contour
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
One-way restrictor valve, one-sided
Key to diagram
10 DISCO 3100C
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
One-way restrictor valve, one-sided
Key to diagram
11 DISCO 3900
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
One-way restrictor valve, one-sided
Key to diagram
Position of components
12 CORTO 8100F – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Description of function
13 CORTO 8100T – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Description of function
14 VOLTO 52 T – Hydraulic system
Hydraulic circuit diagram up to serial no.: 407 0 2422
Circuit diagram
Key to diagram
Hydraulic circuit diagram from serial no.: 407 0 2423
Circuit diagram
Key to diagram
Windrowing rubber hydraulic circuit diagram
Circuit diagram
Key to diagram
Drawbar hydraulic cylinder (3154)
Graphics
Key to diagram
Description of function
15 VOLTO 640 H, VOLTO 64 H – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
16 VOLTO 770, 770 H – Hydraulic system
Hydraulic circuit diagram VOLTO 770
Circuit diagram
Key to diagram
Description of function
Flow divider (7069)
Key to diagram
Hydraulic circuit diagram VOLTO 770 H
Circuit diagram
Key to diagram
Description of function
Flow divider (7069)
Key to diagram
17 VOLTO 770 T – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
18 VOLTO 870 – Hydraulic system
Hydraulic circuit diagram up to serial no.: 1225
Circuit diagram
Key to diagram
Hydraulic circuit diagram from serial no.: 1226
Circuit diagram
Key to diagram
19 VOLTO 870 T – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
20 VOLTO 1050 – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
21 VOLTO 1050 T – Hydraulic system
Hydraulic circuit diagram up to serial no.: 6250 1537
Circuit diagram
Key to diagram
Description of function
Working position
Description of function
Transport position
Description of function
Hydraulic circuit diagram from serial no.: 6250 1538
Circuit diagram
Key to diagram
Description of function
Working position
Description of function
Transport position
Description of function
22 VOLTO 1320 – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Working position
Description of function
Transport position
Description of function
23 LINER 3000 – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Position of components
Key to diagram
Valve block I
Graphics
Key to diagram
Description of function
Valve block II
Graphics
Key to diagram
Description of function
Raise rear rotors solenoid valve (Y292)
Graphics
Key to diagram
Lock-up valve unit (7034)
Graphics
Description of function
24 LINER 3000 with Communicator – overall hydraulic system
Hydraulic circuit diagram – up to serial no. 14
Circuit diagram (DIN A3)
Key to diagram
Description of function – Tractor hydraulic system port
Adjusting the rotor height
Key to diagram
Description of function
Hydraulic circuit diagram – from serial no. 15
Circuit diagram (DIN A3)
Key to diagram
Description of function – Tractor hydraulic system port
Adjusting the rotor height
Key to diagram
Description of function
Valve block – up to serial no. 14
Graphics
Key to diagram
Description of function – Tractor hydraulic system port
Valve block – from serial no. 15
Graphics
Key to diagram
Input pressure balance up to serial no.: 14
Graphics
Key to diagram
Description of function
Input pressure balance from serial no.: 15
Graphics
Key to diagram
Description of function
Raising / lowering the front rotors
Graphics
Key to diagram
Description of function
Increasing / decreasing the working width
Graphics
Key to diagram
Description of function
Raising the rear rotors
Graphics
Key to diagram
Description of function
Raising / lowering the chassis
Graphics
Key to diagram
Description of function
Raising / lowering the rotors
Graphics
Key to diagram
Description of function
Flow divider
Graphics
Key to diagram
Description of function
Rotor hydraulic motor
Graphics
Key to diagram
Description of function
25 LINER 1550 Twin Profil – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
26 LINER 1500 / 1550 – Hydraulic system
Hydraulic circuit diagram LINER 1500
Circuit diagram
Key to diagram
Description of function
Hydraulic circuit diagram LINER 1550 Profil
Circuit diagram
Key to diagram
Description of function
Flow divider (7069)
Key to diagram
27 LINER 1250 Profil – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
28 LINER 1250 Twin Profil – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
29 LINER 880 Profil – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
30 LINER 650 Twin / 650 Twin Profil – Hydraulic system
Hydraulic circuit diagram up to serial no.: 407 0 2422
Circuit diagram
Key to diagram
Hydraulic circuit diagram from serial no.: 407 0 2423
Circuit diagram
Key to diagram
Windrowing rubber hydraulic circuit diagram
Circuit diagram
Key to diagram
Drawbar hydraulic cylinder (3154)
Graphics
Key to diagram
Description of function
31 LINER 2800 / 2900 Basic machine
Hydraulic circuit diagram
Circuit diagram LINER 2800 / 2900 Basic machine
Key to diagram
Position of components
32 LINER 2800 / 2900 Basic machine with individual rotor lift
Hydraulic circuit diagram
Circuit diagram LINER 2800 / 2900 Basic machine with individual rotor lift
Key to diagram
Position of components
33 LINER 2700
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Position of components
34 DISCO 8550C – Electric system
Electric circuit diagram
Circuit diagram
Key to diagram
35 DISCO 8550 C Plus – Electric system
Electric circuit diagram
Circuit diagram
Key to diagram
Connector/Socket
Connectors X1 through X4 in CCT (CLAAS Control Terminal)
Position of components
Speed monitor
Adjustment
Description of function
Malfunction
36 DISCO 8550 AS – Electric system
Swath displacers (belt drive)
Circuit diagram (DIN A3)
Key to diagram
Description of function
Adapting the belt speeds
Description of function
Menu „A“, left belt
Menu „B“, right belt
Menu „C“
Menu „D“
Position of components
37 DISCO 8500 C-6, 8500 C-8, JAGUAR 8500 C – Electric system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Description of function
Central terminal compartment
Graphics
Key to diagram
Central terminal compartment, starting in model year 2000
Graphics
Key to diagram
Central terminal compartment until model year 2000
Graphics
Key to diagram
Switch/pin assignment in CCT (CLAAS Control Terminal)
Graphics
Key to diagram
38 JAGUAR 8700/8500, DISCO 8700 Plus – Electric system
Overall circuit diagram from serial no. 492 00 503 to 492 00 512
Circuit diagram (DIN A3)
Key to diagram
CCT pin assignment
MFG pin assignment
Block diagram
Position of components
39 JAGUAR 8700/8500, DISCO 8700 Plus – Electric syiom serial no. 492 00 513
Circuit diagram (DIN A3)
Key to diagram
CCT pin assignment
MFG pin assignment
Block diagram
Position of components
40 DISCO 8700 Plus, DISCO 8550 C-8 for JAGUAR 880-820 (491) – Electric system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
CCT pin assignment
MFG pin assignment
Block diagram from serial no.: 652 01278 and type 654, starting with model year 2002
Block diagram from serial no.: 652 …, 654…
Position of components
Speed monitor
Graphics
Adjustment
Description of function
Malfunction
Speed monitor connector
41 CORTO 8100F – Electric system
Circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Description of function
42 CORTO 8100T – Electric system
Circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Description of function
43 LINER 3000 – Electric system
Electric circuit diagram
Circuit diagram (DIN A3)
Key to diagram
CCT CLAAS Control Terminal
Angular sensors
Adjusting the angular sensors
43 LINER 3000 with Communicator – Electric system
Structure of electric system documentation
Circuit diagram
Grid co-ordinates
Interconnection list
CLAAS standard:
Module A20 – CLAAS Control Unit (CCU)
Graphics (DIN A3)
Key to diagram
Pin assignment up to serial no.: 605 0 2102
Pin assignment from serial no.: 605 0 2103
Circuit diagram – 01a Main power supply
Circuit diagram (DIN A 3) with installation kit „Basic tractor equipment“ (ISO socket)
Key to diagram
Description of function
Connector pin assignment
Circuit diagram – 01b Main power supply
Circuit diagram (DIN A 3) without installation kit „Basic tractor equipment“ (2-pin socket)
Key to diagram
Description of function
Connector pin assignment
Circuit diagram – 05 Terminal
Circuit diagram (DIN A3)
Key to diagram
Description of function
Connector pin assignment
Cirgram – 06a CAN Bue power supply
Circuit diagram (DIN A 3) with installation kit „Basic tractor equipment“ (ISO socket)
Key to diagram
Description of function
Connector pin assignment
Circuit diagram – 06b CAN Bus, Module power supply
Circuit diagram (DIN A 3) without installation kit „Basic tractor equipment“ (2-pin socket)
Key to diagram
Description of function
Connector pin assignment
Circuit diagram – 07a Chassis, transport and working position
Circuit diagram (DIN A3)
Key to diagram
Measuring values table
Description of function
Connector pin assignment
Circuit diagram – 08a Turning area circuit
Circuit diagram (DIN A 3) with position measuring cylinder (up to serial no.: 605 0 2102)
Key to diagram
Measuring values table
Description of function
Connector pin assignment
Circuit diagram – 08b Turning area circuit
Circuit diagram (DIN A 3) with angular sensors (from serial no.: 605 0 2103)
Key to diagram
uring values table
Den of function
Connector pin assignment
Circuit diagram – 10a Raking height adjustment
Circuit diagram (DIN A3)
Key to diagram
Measuring values table
Description of function
Connector pin assignment
Circuit diagram – 11a Raise / lower rotor arms
Circuit diagram (DIN A3)
Key to diagram
Measuring values table
Description of function
Connector pin assignment
Circuit diagram – 13a Adjusting the working width of front rotors
Circuit diagram (DIN A3)
Key to diagram
Measuring values table
Description of function
Connector pin assignment
Circuit diagram – 26a Machine monitoring
Circuit diagram (DIN A3)
Key to diagram
Description of function
Connector pin assignment

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)