Claas Disco 1100 Crc (F68) Mower Operator Manual ES

File List:

00 0288 049 4.pdf

00 0288 049 4.pdf:

DISCO 1100 C BUSINESSDISCO 1100 RC BUSINESS
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Summary of the direction of rotation of the mower discs
3.1.3 DISCO 1100 C BUSINESS operating mode
3.1.4 DISCO 1100 RC BUSINESS operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Bar protection*
3.2.5 Wide spreading device*
3.2.6 Category IV* adaptation balls
3.2.7 Hydraulic coupling ISO 16028*
3.2.8 COMMUNICATOR II*
3.2.9 EASY on board App*
3.2.10 ISOBUS connection cable*
3.2.11 Extension cable*
3.2.12 Battery cable*
3.2.13 Job printer for ISOBUS*
3.2.14 Speed ​​control* and digital pressure indicator* at the front
3.2.15 ACTIVE FLOAT setting front*
3.2.16 Regulation depending on the slope*
3.2.17 Front lift switching*
3.2.18 Switching the front hydraulically foldable protective shields*
3.2.19 Work lighting*
3.2.20 Lighting adapter for USA*
3.2.21 Legal equipment France*
3.3 Identification plate and vehicle identification number
3.3.1 Spare parts and technical questions
3.3.2 Machine identification plate
3.4 Machine information
3.4.1 Program version
3.4.2 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Frame
4.1.2 Windrower plates
4.1.3 Diverter stop
4.2 Indicator elements
4.2.1 Pressure gauge
4.2.2 Adjustment help
4.3 Screen
4.3.1 Screen summary
4.3.2 Menu bar
4.3.3 Status bar.nu 4.4.1 Mowers in transport position
4.4.2 Mower in working position
4.4.3 Optional indications
4.4.4 other representations
4.5 Menu
4.5.1 standard display
4.5.2 manual lifting without preselection
4.5.3 optional indications
4.5.4 other representations
4.6 Menu
4.6.1 standard display
4.6.2 telescopic support arms
4.6.3 optional indicators
4.6.4 other representations
4.7 Menu
4.7.1 Summary
4.7.2 optional indicators
4.8 Menu
4.8.1 Summary
4.8.2 Optional indicators
4.8.3 Summary
4.8.4 Total counter for machine performance
4.9 menu
4.9.1 Summary
4.9.2 Summary error indicator
4.9.3 Basic regulation (initialize)
4.9.4 Optional indications
5 Technical data
5.1 DISC 1100 C BUSINESS
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Version
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISCO 1100 RC BUSINESS
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Tractor requirements
5.2.4 Version
5.2.5 Acoustic intensity level
5.2.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.2 Check the tractor power take-off protection device
6.2.3 Transform the arm of the third Walterscheid point
6.2.4 Assemble COMMUNICATOR II*
6.3 Adapt the machine
6.3.1 Cardan shaft – check the length
6.3.2 Adapt the length of the cardan shaft
6.3.3 Mount the cardan shaft on the machine
6.3.4 Adapt the category of the lower drawbar and the third point arm
Adapt bottom bar category
Adapt third point arm category
6.3.5 Adapt the position of the drawbar bolt
6.3.6 Adapt the position of the third point arm bolt
6.3.7 Assemble high cut skates*
6.3.8 Removing the high cut skids*
6.3.9 Assemble double high cut skids*
6.3.10 Install the wear pads*
6.3.11 Adapt the hydraulic installation
6.4 Hooking up the machine
6.4.1 Attach the drawbar
Secure drawbar hooks so they cannot be opened accidentally
6.4.2 Hook the arm to the third point
6.4.3 Assemble the cardan shaft
6.4.4 Attach the hydraulic hoses
6.4.5 Work without tractor hydraulic installation (P2)
6.4.6 Plug in the lighting cable
6.4.7 Raise the support legs
6.4.8 Connect COMMUNICATOR II*
6.4.9 Connect the tablet*
6.5 Unhooking the machine
6.5.1 Unplug COMMUNICATOR II*
6.5.2 Unplug the tablet*
6.5.3 Remove the support legs
6.5.4 Saving the control piece
6.5.5 Remove the lighting cable
6.5.6 Uncouple the hydraulic pipes
6.5.7 Dismantle the cardan shaft
QS Closure
QS Closure
6.5.8 Unhooking the third point arm
6.5.9 Unhooking the lower drawbar
6.6 Prepare for road traffic
6.6.1 Lift to transport position
6.7 Prepare the working position
6.7.1 Lowering to working position
6.8 Load the machine
6.8.1 Load the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.1.2 Transport width with double high cut skids fitted*
7.2 Settings for use at work
7.2.1 Adjust the frame
7.2.2 Adjust the discharge of the mowers
7.2.3 Adjust cutting height
7.2.4 Adjust the tine conditioner
7.2.5 Adjust swath width
7.2.6 Setting the wide spreading device*
7.2.7 Tighten the anti-shock safety device
7.3 Use at work
7.3.1 Take into account during the field trip
7.3.2 Using the machine
7.3.3 Adapt the power take-off speed
7.3.4 Mowing technique
7.3.5 Headboard position
7.3.6 Instructions on mowing
7.3.7 Difficult harvest conditions
7.3.8 Recommendation regarding environmental protection
7.4 ISOBUS control
7.4.1 Description
Indications
7.4.2 Clarifications of ISOBUS terms
7.4.3 Operating modes
Main operating mode
Main operating mode
Additional operating mode Additional operating mode
7.5 COMMUNICATOR II
7.5.1 COMMUNICATOR II* Recommendations
7.5.2 To operate COMMUNICATOR II*
7.6 EASY on board App
7.6.1 Recommendations EASY on board App*
7.6.2 To operate the EASY on board App*
7.7 Turn the terminal on and off
7.7.1 Before turning on the terminal
7.7.2 Turn on the terminal
7.7.3 Start the control program
7.7.4 Activate the keys
7.7.5 Turn off the terminal
7.7.6 Automatically disconnect the control program
7.8 Open menus
7.8.1 Change menu
7.8.2 Open the menu
7.8.3 Open menu
7.8.4 Open menu
7.9 Transport position control
7.9.1 Lifting mowers to transport position
7.9.2 Lowering the mowers from the transport position
7.10 Working position control
7.10.1 Raising the mowers in to the headland position
7.10.2 Lowering the mowers in
7.10.3 Raising and lowering the mowers with the 7.10.4 Raising and lowering the mowers individually in automatic operation
7.10.5 Manually raising the mowers in automatic operation over an obstacle
7.10.6 Manually raising and lowering the mowers
Upload selected mowers
Lower selected mowers
7.10.7 Record rack height adjustment
7.11 Control of the telescopic support arms
7.11.1 Removing and inserting the telescopic support arms in
7.11.2 Manually removing and inserting the telescopic support arms
7.12 Control of protective breastplates
7.12.1 Fold the protective breastplates upwards
7.12.2 Deploy the protective breastplates downwards
7.13 Control settings
7.13.1 Adjust the height of headboards
7.13.2 Adjust overlap in connection paths
7.13.3 Adjusting the working width of the front mower
7.13.4 Adapt the overlap
7.13.5 Adjust the regulation depending on the slope*
Activate regulation depending on the slope
Open the regulation adjustment menu depending on the slope
Adjust mower overlap correction values
Adjust mower discharge pressure correction values
Set maximum discharge pressure
Resetting basic slope adjustment settings
Example adjustment of slope-dependent regulation
7.13.6 Activate operating mode 7.13.7 Deactivate operating mode 7.13.8 Activate operating mode
7.13.9 Deactivate operating mode
7.13.10 Manually switching work lighting on and off
7.13.11 Change units
Change the unit system
Change units in menu
7.14 Discharge pressure control
7.14.1 Adjust discharge pressure
7.14.2 Briefly set the discharge pressure to zero
7.14.3 Swap discharge pressure left and right
7.14.4 Manually increase discharge pressure
7.14.5 Adjust the front discharge pressure change shaft
7.14.6 Select the type of front mower
7.15 Drive control check
7.15.1 Drive control
7.15.2 Setting the maximum speed difference
7.15.3 Listen to the beep
7.16 Maintenance counter control
7.16.1 Maintenance alarm
7.16.2 Clear maintenance alarm
7.17 Work management control
7.17.1 Display job data
Job-Based Accountants
Independent Labor Accountants
Select job
Print the job
7.17.2 Create a job
7.17.3 Connecting and disconnecting data input
7.17.4 Activate and deactivate the area counter for the front mower
7.17.5 Show total counter for machine performance
Print data
7.18 Control error messages
7.18.1 Sensor failure alarm screen
7.18.2 Front mower connection cable alarm screen
7.18.3 Sensor error
7.19 Basic regulation control (initialization)
7.19.1 Learn end stops
7.19.2 Restore factory settings
Factory settings
7.19.3 Reload the control program
7.20 ISOBUS function (AUX)
7.20.1 Available functions
7.20.2 CLAAS tractor programmable keys
COMMUNICATOR II*
CEBIS version of the CLAAS AXION 900 / AXION 800 / ARION 600
7.20.3 Changing the FENDT Vario tractor terminal
7.20.4 Fendt Vario tractor programmable keys
Fendt Vario 900 SCR / 900 S4 / 800 SCR / 800 S4 / 700 SCR / 700 S4
Fendt Vario 820 / 818 / 817 / 815 / 718 / 716 / 714 / 712 / 711
COMMUNICATOR II*
7.21 ISOBUS Drive options – Fendt
7.21.1 Use the tractor terminal
7.21.2 Terminal Tractor and Joystick
7.21.3 Use COMMUNICATOR II* and joystick
7.21.4 Use only COMMUNICATOR II*
8 Incident and solution
8.1 Summary of incidents
8.1.1 Summary of incidents on the machine
8.1.2 Error code table
8.2 Electrical and electronic system
8.2.1 Control cannot be started
8.2.2 Repair missing front mower indication
8.2.3 Check and adjust the angle sensors
8.2.4 The interior protective breastplates are raised unevenly
8.2.5 Defective bulbs
Change the turn signal lamp
Change the LED light
8.3 Cardan shaft
8.3.1 Check the orientation of the cardan shafts
8.4 Mowing device
8.4.1 The mower disc does not rotate
8.5 Assembly and body parts
8.5.1 The sliding surfaces of the telescopic support arm run with difficulty
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 10 hours of service
9.1.3 After the first 50 hours of service
9.1.4 Every 8 hours of service
9.1.5 Every 20 hours of service
9.1.6 Every 50 hours of service
9.1.7 Every 100 hours of service
9.1.8 Every 250 hours of service
9.1.9 Every 500 hours of service or annually
9.1.10 Every 5 years
9.1.11 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the oil level of the bevel gears
9.2.5 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Dismantle the friction clutch
9.3.3 Install the friction clutch
9.3.4 Ventilate the friction clutch
9.3.5 Check the friction discs
9.3.6 Clean the friction clutches of the cardan shafts
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Relieve pressure in the hydraulic system
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator
9.5.4 Dismantle the discharge cylinder
9.5.5 Assemble the discharge cylinder
9.5.6 Check the anti-shock safety device
Adjust the overpressure valve
9.6 Mowing device
9.6.1 Check the oil level and oil quality of the cutter bars
9.6.2 Change the cutter bar oil
Drain oil on the right and left
Fill oil on the right and left
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the feed drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Replacing the mower discs
9.6.13 Setting the winding protection
9.7 Preparation of the harvest
9.7.1 Check the drive belt
9.7.2 Tension the drive belt
9.7.3 Change the drive belt
9.7.4 Check the tines
Replacing the tines
Replacing the tines with the tines screw pliers
Install the rubber spring
Straighten bent tines
9.7.5 Adjust the roller conditioner
Adjust the draft spring
Adjust synchronized gear
Adjust the distance of the rollers
9.8 Assembly and body parts
9.8.1 Eliminate crop remains
9.8.2 Clean the machine
9.8.3 Maintain the machine
9.8.4 Check the fixing material
9.8.5 Check the play of the telescopic support arm
9.8.6 Check the internal guide of the telescopic support arm
9.8.7 Check the telescopic support arm shock absorber
9.8.8 Check the stop bar of the telescopic support arm
9.8.9 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.9 Greasing scheme
9.9.1 Grease the lubrication points every 8 hours of service
9.9.2 Grease the lubrication points every 20 hours of service
9.9.3 Grease the lubrication points every 100 hours of service
9.9.4 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 1100 C BUSINESS
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations