Claas Disco 240 Rc (F23) Mower Operator Manual ES

File List:

00 2348 477 1.pdf

00 2348 477 1.pdf:

DISC 240 RC
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep protective devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 General view of the direction of rotation of the mower discs
3.1.3 Machine operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Insertable fork for cardan shaft 21 components*
3.2.5 Parking device*
3.2.6 Illuminated warning sign*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Machine
4.2 Indicator elements
4.2.1 Chassis
5 Technical data
5.1 DISC 240 RC
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Version
5.1.5 Acoustic intensity level
5.1.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Access jobs and maintenance positions
6.2.1 Open and close the front protection shield
6.3 Prepare the tractor
6.3.1 Check the tractor power take-off protection device
6.3.2 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.4 Adapt the machine
6.4.1 Cardan shaft – check the length
6.4.2 Adapt the length of the cardan shaft
6.4.3 Mount the cardan shaft on the machine
6.4.4 Adapt the lower bar bolt
6.4.5 Select ball grip profiles
6.4.6 Select the third point arm ball joint
6.4.7 Assemble high cut skates*
6.4.8 Removing the high cut skids*
6.4.9 Assemble double high cut skids*
6.4.10 Install the wear pads*
6.5 Hook up the machine
6.5.1 Attach the drawbar
Secure drawbar hooks so they cannot be opened accidentally
6.5.2 Hook the arm to the third point
6.5.3 Assemble the cardan shaft
6.5.4 Attach the hydraulic hose
6.5.5 Insert the lighting cable*
6.5.6 Releasing the mower from the parking device*
6.5.7 Place the support leg upwards
6.5.8 Lay out the pull rope
6.5.9 Removing the mower from the parking device*
6.6 Unhook the machine
6.6.1 Park the machine
6.6.2 Place the support leg down
6.6.3 Fixing the mower to the parking device*
6.6.4 Remove the lighting cable*
6.6.5 Deposit the pull rope
6.6.6 Dismantle the cardan shaft
6.6.7 Unhooking the third point arm
6.6.8 Unhooking the lower drawbar
6.6.9 Disconnect the hydraulic hose
6.7 Prepare for road traffic
6.7.1 Turn to transport position
6.7.2 Mark the machine for road traffic
6.7.3 Check before driving on the road
6.8 Prepare the working position
6.8.1 Turn to working position
6.9 Load the machine
6.9.1 Load the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for use at work
7.2.1 Adjust the frame
7.2.2 Adjust cutter bar discharge
Basic adjustment of the draft springs
Adjust download
7.2.3 Adjust cutting height
7.2.4 Adjust the roller conditioner
7.2.5 Putting the roller conditioner out of service
7.2.6 Adjust swath width
7.2.7 Retighten the crash protection
7.3 Use at work
7.3.1 Take into account during the field trip
7.3.2 Using the machine
7.3.3 Adapt the power take-off speed
7.3.4 Mowing technique
7.3.5 Raise the machine to the headland position
7.3.6 Setting the crash protection
7.3.7 Instructions for mowing
7.3.8 Difficult harvest conditions
7.3.9 Recommendation regarding environmental protection
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the machine
8.2 Cardan shafts
8.2.1 Conditioner does not rotate together
8.3 Hydraulic installation
8.3.1 Cutter bar lowering speed too slow
8.4 Electrical installation
8.4.1 Defective bulbs
8.5 Mowing device
8.5.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 8 hours of operation
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the bevel gear oil level
9.2.3 Check the conditioner gear oil level
9.2.4 Change bevel gear oil
9.2.5 Change the conditioner gear oil
9.3 Clutch
9.3.1 Clean the cardan shaft freewheel clutch
9.4 Cardan shafts
9.4.1 Maintenance of cardan shafts
9.5 Drives
9.5.1 Check the drive belt
9.6 Hydraulic installation
9.6.1 Check the hydraulic hoses
9.6.2 Disassemble and install the hydraulic cylinder
9.7 Mowing device
9.7.1 Check the oil level and oil quality of the cutter bar
9.7.2 Change the cutter bar oil
Drain oil
Fill oil
9.7.3 Check the mower blades
9.7.4 Replacing the mower blades
9.7.5 Check the blade support
9.7.6 Clean the outlet hole of the feed drum
9.7.7 Check the feed drum wear strips
9.7.8 Check the feed drum cover
9.7.9 Check the feed drum sealing washer
9.7.10 Check the mower discs
9.7.11 Replacing the mower discs
9.7.12 Adjusting the winding protection
9.7.13 Check the intermediate pieces
9.8 Preparation of the harvest
9.8.1 Adjust the roller conditioner
Adjust synchronized gear
Adjust the distance of the rollers
9.9 Assembly and body parts
9.9.1 Eliminate crop remains
9.9.2 Clean the machine
9.9.3 Maintain the machine
9.9.4 Check the fixing material
9.9.5 Check the support of the protective breastplate
9.10 Greasing scheme
9.10.1 Grease the lubrication points every 20 hours of service
9.10.2 Grease the lubrication points every 100 hours of service
9.10.3 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 240 RC
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations