Claas Disco 32 (F22) Mower Operator Manual EN

File List:

00 1329 399 0.pdf
00 2348 322 2.pdf
00 2348 408 0.pdf
00 2348 427 0.pdf

00 2348 322 2.pdf:

DISCO 32DISCO 28DISCO 24
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Warranty notes
1.1.7 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Presence between tractor and machine
2.2.7 Hitching the tractor to the machine
2.2.8 Danger of injury from rotating shafts
2.2.9 Structural alterations
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine while it is running
2.2.12 Operation only after proper putting into operation
2.2.13 Technical condition
2.2.14 Danger from damage to the machine
2.2.15 Complying with technical limit values
2.2.16 Danger from continued running of machine parts
2.2.17 Keeping safety devices functional
2.2.18 Personal protective equipment
2.2.19 Wearing suitable clothing
2.2.20 Removing dirt and loose objects
2.2.21 Preparing the machine for road travel
2.2.22 Risks when driving on the road and in the field
2.2.23 Parking the machine safely
2.2.24 Unsupervised parking
2.2.25 Unsuitable operating utilities
2.2.26 Safe handling of operating and auxiliary utilities
2.2.27 Environmental protection and disposal
2.2.28 Fire prevention
2.2.29 Lethal electrocution from overhead lines
2.2.30 Behaviour in case of voltage flash-over from overhead lines and when lightning strikes
2.2.31 Noise may cause health damage
2.2.32 Pressurised fluids
2.2.33 Hot surfaces
2.2.34 Working on machine only after shutting it down
2.2.35 Maintenance work and repairs
2.2.36 Raised machine parts and loads
2.2.37 Danger from welding work
2.3 Safety marking
2.3.1 Structure of safety decals
2.3.2 Safety decals on the machine
3 Machine description
3.1 Overview and method of operation
3.1.1 Machine overview
3.1.2 Overview of the cutting disc direction of rotation
3.1.3 Function of machine
3.2 Optional equipment
3.2.1 High-cut skids*
3.2.2 Double high-cut skids*
3.2.3 Wear skids*
3.2.4 Slip-on yoke for 21-piece universal drive shaft*
3.2.5 Outer swath plate*
3.2.6 Headland limiter*
3.2.7 Safety sign with lighting*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.4 Information on the machine
3.4.1 Stickers on the machine
4 Operating and display elements
4.1 Controls
4.1.1 Machine
4.2 Display elements
4.2.1 Frame
5 Technical specifications
5.1 DISCO 32
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Version
5.1.5 Sound pressure level
5.1.6 Lubricants
5.2 DISCO 28
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Version
5.2.5 Sound pressure level
5.2.6 Lubricants
5.3 DISCO 24
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Version
5.3.5 Sound pressure level
5.3.6 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the tractor and machine
6.1.2 Securing the raised machine
6.2 Accessing workplaces and maintenance spaces
6.2.1 Opening and closing front safety guard
6.2.2 Opening and closing rear safety guard
6.3 Adapting the tractor
6.3.1 Checking the protective guard on the tractor PTO shaft
6.3.2 Checking the ballasting of the tractor
Calculating the minimum front ballast
Calculating the minimum rear ballast
Calculating the actual front axle load
Calculating the actual total weight
Calculating the actual rear axle load
Calculation table
6.4 Adapting the machine
6.4.1 Universal drive shaft – checking length
6.4.2 Adapting the universal drive shaft length
6.4.3 Fitting the universal drive shaft to the machine
6.4.4 Adapting the lower link pin
6.4.5 Selecting ball catching profile
6.4.6 Selecting upper link ball
6.4.7 Installing the high-cut skids*
6.4.8 Removing the high-cut skids*
6.4.9 Attaching the double high-cut skids*
6.4.10 Installing wear skids*
6.5 Hitching the machine
6.5.1 Fitting the lower link
Secure the lower link hooks to prevent them from being opened unintentionally
6.5.2 Fitting the upper link
6.5.3 Installing the universal drive shaft
6.5.4 Connecting the hydraulic hose
6.5.5 Plugging in the lighting cable*
6.5.6 Raising the stand
6.5.7 Laying the pull rope
6.6 Unhitching the machine
6.6.1 Parking the machine
6.6.2 Lowering the stand
6.6.3 Unplugging the lighting cable*
6.6.4 Removing the pull rope
6.6.5 Removing the universal drive shaft
6.6.6 Unhooking the upper link
6.6.7 Unhooking the lower link
6.6.8 Disconnecting the hydraulic hoses
6.7 Prepare road travel
6.7.1 Swinging to transport position
6.7.2 Marking the machine for road travel
6.7.3 Performing checks prior to road travel
6.8 Preparing the working position
6.8.1 Slewing to working position
6.9 Loading the machine
6.9.1 Loading the machine
7 Operation
7.1 Driving on the road
7.1.1 Driving on public roads
7.2 Fieldwork settings
7.2.1 Adjusting the mounting frame
7.2.2 Adjusting the mower head load relief
Basic adjustment of tension springs
Changing the mower head load relief
7.2.3 Adjusting the cutting height
7.2.4 Retensioning the collision protection
7.2.5 Adjusting headland limiter*
7.2.6 Adjusting the swath plate*
7.3 Fieldwork
7.3.1 To be observed during fieldwork
7.3.2 Machine use
7.3.3 Adapting the PTO shaft speed
7.3.4 Mowing methods
7.3.5 Lifting the machine to the headland position
7.3.6 Engaging collision protection
7.3.7 Instructions for mowing
7.3.8 Difficult operating conditions
7.3.9 Recommendation for environmental protection
8 Faults and remedies
8.1 Overview of problems
8.1.1 Problems on the machine
8.2 Hydraulic system
8.2.1 Drop rate of the mower head too slow
8.3 Electric system
8.3.1 Lighting equipment defective
8.4 Mower unit
8.4.1 The cutting disc no longer turns
9 Maintenance
9.1 Maintenance interval overview
9.1.1 Before the harvest
9.1.2 After the first 50 operating hours
9.1.3 Every 8 operating hours
9.1.4 Every 20 operating hours
9.1.5 Every 100 operating hours
9.1.6 Every 250 operating hours
9.1.7 Every 500 operating hours or annually
9.1.8 After the harvest
9.2 Gearbox
9.2.1 Checking the gearbox for leaks
9.2.2 Checking the oil level in the angle drive
9.2.3 Change the oil in the angle drive
9.3 Clutch
9.3.1 Cleaning the free-wheel clutch on the universal drive shaft
9.4 Universal drive shafts
9.4.1 Servicing the universal drive shafts
9.5 Drives
9.5.1 Checking the drive belt
9.6 Hydraulic system
9.6.1 Checking the hydraulic hoses
9.6.2 Installing and removing hydraulic cylinders
9.7 Mower unit
9.7.1 Checking the oil level and oil quality of the cutting disk
9.7.2 Changing the oil in the mower head
Draining oil
Topping up oil
9.7.3 Check the mower knives
9.7.4 Checking the fittings of the mower blades
9.7.5 Replacing the mower knives
9.7.6 Replacing the mower knives
9.7.7 Check the mower knife holder
9.7.8 Clean the drain opening of the feed drum
9.7.9 Check the feed drum wear bars
9.7.10 Check the cover plate on the feed drum
9.7.11 Check the sealing washer on the feed drum
9.7.12 Check the cutting discs
9.7.13 Replacing the cutting discs
9.7.14 Adjust the anti-wrap guard
9.7.15 Check the adapters
9.8 Assembly parts and machine body
9.8.1 Removing crop residues
9.8.2 Clean the machine
9.8.3 Preserve the machine
9.8.4 Check the fittings
9.8.5 Check the safety guard holder
9.9 Lubrication plan
9.9.1 Lubricating the grease points every 20 operating hours
9.9.2 Lubricating grease points every 100 operating hours
9.9.3 Lubricating grease points every 250 operating hours
10 Putting out of operation and disposal
10.1 General information
10.1.1 Removal from service and disposal
11 Declaration of Conformity
11.1 DISCO 32 / 28 / 24
11.1.1 UK declaration of conformity
11.1.2 EC Declaration of Conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Technical terms
12.1.2 Abbreviations

00 2348 408 0.pdf:

CEMIS 100
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 100
3.1.2 Function principle of CEMIS 100
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 100
4 Operating and display elements
4.1 CEMIS 100
4.1.1 User interface for LINER
4.1.2 User interface for ROLLANT
4.1.3 User interface for UNIWRAP
5 Technical specifications
5.1 CEMIS 100
5.1.1 Specification
6 Operation
6.1 CEMIS 100
6.1.1 Operating the CEMIS 100
6.1.2 Switching CEMIS 100 on
6.1.3 Switching CEMIS 100 off
7 Maintenance
7.1 CEMIS 100
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Removal from service and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 2348 427 0.pdf:

CEMIS 700
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 700
3.1.2 Function principle of CEMIS 700
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 700
4 Information on the product
4.1 Software version
5 Operating and display elements
5.1 CEMIS 700
5.1.1 User interface
5.1.2 Terminal program
6 Technical specifications
6.1 CEMIS 700
6.1.1 Specification
7 Operation
7.1 CEMIS 700
7.1.1 Operating the CEMIS 700
7.1.2 Switching CEMIS 700 on
7.1.3 Switching CEMIS 700 off
7.2 Terminal settings
7.2.1 Making settings
Making settings with the rotary button
Making settings with the touch function
7.2.2 Setting the screen lighting
Daytime mode
Nighttime mode
Activating automatic key lighting
7.2.3 Setting the time and date
7.2.4 Displaying diagnosis information
On-board power supply voltage display
Display of CLAAS ISOBUS ECU address and name
7.2.5 Setting the language and display formats
Setting the language
Setting display formats
7.2.6 Setting the volume
7.2.7 Deleting an ISOBUS implement
8 Maintenance
8.1 Maintenance
8.1.1 Daily
9 Putting out of operation and disposal
9.1 General information
9.1.1 Removal from service and disposal
10 Technical terms and abbreviations
10.1 Terms and explanations
10.1.1 Technical words
10.1.2 Abbreviations