Claas Disco 9200 C Autoswather (F65) Mower Operator Manual ES

File List:

00 0300 451 5.pdf

00 0300 451 5.pdf:

DISC 9200 C AUTOSWATHER
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep protective devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Overview of cross conveyor belts
3.1.3 Overview of hydraulic valves
Mower hydraulic valves
3.1.4 Summary of sensors on the machine
3.1.5 Summary of the direction of rotation of the mower discs
3.1.6 Machine operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Bar protection*
3.2.5 High Cut Skate Box*
3.2.6 EASY on board App*
Requirements for the Tablet (not included in the supply set)
3.2.7 ISOBUS connection cable*
3.2.8 Speed ​​signal cable*
3.2.9 Job Printer for ISOBUS*
3.2.10 Battery cable*
3.2.11 Insertable fork for cardan shaft 8 components*
3.2.12 TOPLINK Adapter*
3.2.13 Category IV* adaptation balls
3.2.14 Hydraulically foldable protective breastplates*
3.2.15 On-board hydraulic system*
3.2.16 Hydraulic connection for AXION 900*
3.2.17 Regulation depending on the slope*
3.2.18 ACTIVE FLOAT setting front*
3.2.19 Front lift switching*
3.2.20 Speed ​​control* and digital pressure indicator* at the front
3.2.21 Switching the front hydraulically foldable protective shields*
3.2.22 Work lighting*
3.2.23 Covering canvas for the transverse conveyor belt*
3.2.24 Legal equipment France*
3.2.25 Lighting adapter for USA*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.2 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Cross handles
4.1.2 Rear support leg
4.1.3 Front support legs
4.1.4 Lever
4.2 Indicator elements
4.2.1 Pressure gauge
4.2.2 Adjustment help
4.3 COMMUNICATOR II
4.3.1 COMMUNICATOR II* Summary
4.4 Screen
4.4.1 Screen summary
4.4.2 Menu bar
4.4.3 ISOBUS status bar
4.5 Menu 4.5.1 Mowers in transport position
4.5.2 Mower in working position
4.5.3 Optional indications
4.6 Menu
4.6.1 standard display
4.6.2 manual lifting without preselection
4.6.3 optional indications
4.6.4 other representations
4.7 Menu
4.7.1 standard display (pre-selected mower)
4.7.2 standard display (pre-selected transverse conveyor belt)
4.7.3 standard display – optional displays
4.8 Menu
4.8.1 Summary
4.8.2 optional indicators
4.9 Menu
4.9.1 Summary
4.9.2 Optional indicators
4.9.3 Summary
4.9.4 Total counter for machine performance
4.10 menu
4.10.1 Summary indications
4.10.2 Summary with other representations
4.10.3 Basic regulation (initialize)
4.10.4 Optional indications
5 Technical data
5.1 DISC 9200 C AUTOSWATHER
5.1.1 Measurements
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Model
5.1.5 Acoustic intensity level
5.1.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.2 Adapt the power supply
6.2.3 Transform the arm of the third Walterscheid point
6.2.4 Assemble COMMUNICATOR II*
6.3 Adapt the machine
6.3.1 Cardan shaft – check the length
6.3.2 Adapt the length of the cardan shaft
6.3.3 Mount the cardan shaft on the machine
6.3.4 Adapt the bottom bar category
6.3.5 Adapt the position of the drawbar bolt
6.3.6 Adapt the category of the third point arm
6.3.7 Adapt the position of the third point arm bolt
6.3.8 Adapt the hydraulic installation
6.3.9 Adapt the on-board hydraulic installation*
6.3.10 Assemble high cut skates*
6.3.11 Assemble double high cut skates*
6.3.12 Remove the high cut skids*
6.3.13 Install the wear pads*
6.3.14 Adjust the speed of the conditioner
6.3.15 Adapt the overlap
Moving the mowers
Grease the bolt
Move marking arrow and stop damper
Screw the shock absorber and the adjustment guide
Install the discharge spring
Adjust the discharge spring
Adjust mower discharge
6.3.16 Moving the transverse conveyor belts
6.3.17 Dismantle the transverse transport belts
6.3.18 Assemble the transverse transport belts
6.4 Hooking up the machine
6.4.1 Attach the drawbar
6.4.2 Hook the arm to the third point
6.4.3 Assemble the cardan shaft
6.4.4 Attach the hydraulic hoses
6.4.5 Work without tractor hydraulic installation (P2)
6.4.6 Plug in the lighting cable
6.4.7 Connect front mower speed control*
6.4.8 Compensate internal leaks
6.4.9 Connect COMMUNICATOR II*
6.4.10 Connect the tablet*
6.4.11 Raise the support legs
Front support legs
Support legs behind
6.5 Unhooking the machine
6.5.1 Disconnect front mower speed control*
6.5.2 Unhooking the front mower
6.5.3 Remove the support legs
Front support legs
Support legs behind
6.5.4 Unplug COMMUNICATOR II*
6.5.5 Saving the control piece
6.5.6 Unplug the tablet*
6.5.7 Remove the lighting cable
6.5.8 Uncouple the hydraulic pipes
6.5.9 Dismantle the cardan shaft
QS Closure
QS Closure
6.5.10 Unhook the arm from the third point
6.5.11 Unhook the lower drawbar
6.6 Prepare for road traffic
6.6.1 Lift to transport position
6.7 Prepare the working position
6.7.1 Lowering to working position
6.8 Load the machine
6.8.1 Load and unload the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.1.2 Transport width with double high cut skids fitted*
7.2 Settings for use at work
7.2.1 Adjust the frame
7.2.2 Adjust the discharge of the mowers
7.2.3 Adjust cutting height
7.2.4 Adjust the tine conditioner
7.2.5 Adjusting the swath plates
7.2.6 Adjust the guide cover and the protection breastplate
7.2.7 Tighten the anti-shock safety device
7.3 Use at work
7.3.1 Take into account during the field trip
7.3.2 Using the machine
7.3.3 Adapt the power take-off speed
7.3.4 Mowing technique
7.3.5 Mowing technique with and without transverse conveyor belts
Mowing with the two cross transport belts
Mowing with a cross conveyor belt
Mowing without cross conveyor belts
7.3.6 Headboard position
7.3.7 Raise and lower the transverse conveyor belts
7.3.8 Connecting and disconnecting the transport belts
7.3.9 Instructions on mowing
7.3.10 Recommendations in difficult working conditions
7.3.11 Recommendations in the case of very abundant forage stocks
7.3.12 Recommendation regarding environmental protection
7.4 ISOBUS control
7.4.1 Description
Indications
7.4.2 Clarifications of ISOBUS terms
7.4.3 Operating modes
Main operating mode
Main operating mode
Additional operating mode Additional operating mode
7.5 COMMUNICATOR II
7.5.1 COMMUNICATOR II* Recommendations
7.5.2 To operate COMMUNICATOR II*
7.6 EASY on board App
7.6.1 Recommendations EASY on board App*
7.6.2 To operate the EASY on board App*
7.7 Turn the terminal on and off
7.7.1 Before turning on the terminal
7.7.2 Turn on the terminal
7.7.3 Start the control program
7.7.4 Activate the keys
7.7.5 Turn off the terminal
7.7.6 Automatically disconnect the control program
7.8 Open menus
7.8.1 Change menu
7.8.2 Open the menu
7.8.3 Open menu
7.8.4 Open the menu .
7.9 Transport position control
7.9.1 Lifting mowers to transport position
7.9.2 Lowering the mowers from the transport position
7.10 Working position control
7.10.1 Raise the mowers in to the field end position
7.10.2 Lowering the mowers in
7.10.3 Raising and lowering the mowers with the 7.10.4 Raising and lowering the mowers individually in automatic operation
7.10.5 Manually raising the mowers in automatic operation over an obstacle
7.10.6 Manually raising and lowering the mowers
7.10.7 Manually activate floating position
7.10.8 Record rack height adjustment
7.11 Control of protective breastplates
7.11.1 Fold the protective breastplates upwards
7.11.2 Deploy the protective breastplates downwards
7.12 Control of the transverse conveyor belts
7.12.1 Raising or lowering the cross conveyor belts in automatic operation
7.12.2 Manually raising and lowering the transverse conveyor belts
7.12.3 Disconnect and connect the transverse conveyor belts
7.12.4 Modify the speed of the transverse conveyor belts
7.12.5 Swap belt speed and left and right discharge pressure
7.12.6 Adjust the regulation depending on the slope*
Activate regulation depending on the slope
Open the regulation adjustment menu depending on the slope
Adjust the speed correction values ​​of the cross conveyor belts
Adjust mower discharge pressure correction values
Set maximum discharge pressure
Resetting basic slope adjustment settings
Example adjustment of slope-dependent regulation
7.13 Control settings
7.13.1 Adjust the height of plot ends
7.13.2 Adjust overlap in connection paths
7.13.3 Adjust the belt speed reduction in the case of individual lifting
7.13.4 Adjust the increase in belt speed when lifting (Belt Boost)
7.13.5 Activate operating mode 7.13.6 Deactivate operating mode 7.13.7 Activate operating mode
7.13.8 Deactivate operating mode
7.13.9 Manually switching work lighting on and off
7.14 Discharge pressure control
7.14.1 Adjust discharge pressure
7.14.2 Briefly set the discharge pressure to zero
.3 Manualncrease discharge pressure
7.14.4 Exchange discharge pressure left and right on cross slopes
7.14.5 Select the type of front mower
7.14.6 Adjust the front discharge pressure change shaft
7.15 Drive control check
7.15.1 Drive control
7.15.2 Setting the maximum speed difference
7.15.3 Listen to the beep
7.16 Maintenance counter control
7.16.1 Maintenance alarm
7.16.2 Clear maintenance alarm
7.16.3 Manually activate the central lubrication system*
7.16.4 Setting the pause between lubrication cycles*
7.17 Work management control
7.17.1 ISOBUS task management
7.17.2 Show job data
Job-Based Accountants
Independent Labor Accountants
Select job
Print the job
7.17.3 Create a job
7.17.4 Switching data input on and off
7.17.5 Activate and deactivate the area counter for the front mower
7.17.6 Show total counter for machine performance
Print data
7.18 Control error messages
7.18.1 Hydraulic oil temperature too high
7.18.2 Sensor failure alarm screen
7.18.3 Front mower connection cable alarm screen
7.18.4 Sensor error
7.19 Basic regulation control (initialization)
7.19.1 Learn end stops
7.19.2 Restore factory settings
Factory settings
7.19.3 Reload the control program
7.20 ISOBUS function (AUX)
7.20.1 Available functions
7.20.2 CLAAS tractor programmable keys
COMMUNICATOR II*
CEBIS version of the CLAAS AXION 900 / AXION 800 / ARION 600
7.20.3 Changing the FENDT Vario tractor terminal
7.20.4 Fendt VARIO tractor programmable keys
Fendt VARIO 900 SCR / 900 S4 / 800 SCR / 800 S4 / 700 SCR / 700 S4
Proposal 1
Fendt VARIO 900 SCR / 900 S4 / 800 SCR / 800 S4 / 700 SCR / 700 S4
Proposal 2
Fendt VARIO 820 / 818 / 817 / 815 / 718 / 716 / 714 / 712 / 711
COMMUNICATOR II*
7.21 ISOBUS Drive options – Fendt
7.21.1 Use the tractor terminal
7.21.2 Terminal Tractor and Joystick
7.21.3 Use COMMUNICATOR II* and joystick
7.22 Front lift switching*
7.22.1 Front lift switching*
Menu and menu
Menu
Lifting delay
Adjust lift delay
8 Incident and solution
8.1 Summary of incidents
8.1.1 Summary of incidents on the machine
8.1.2 Error code table
8.2 Emergency management
8.2.1 Indications for emergency management
8.2.2 Work steps before emergency handling
8.2.3 Manually operate hydraulic valves
8.2.4 Lifting the mowers into transport position with emergency handling
Raise left mower
Raise the right mower
8.2.5 Lowering the mowers into the working position with emergency operation
Lower left mower
Lower right mower
8.2.6 Suspend discharge with emergency management
Left mower
Right mower
8.2.7 Lowering the cross conveyor belts with the emergency control in working position
Lower the left cross conveyor belt
Lower the right cross conveyor belt
Secure the transverse conveyor belts
8.3 Electrical and electronic system
8.3.1 Control cannot be started
8.3.2 Check and adjust the angle sensors
8.3.3 Check and adjust the magnetic reed contact
8.3.4 Defective bulbs
Change the turn signal lamp
Change the LED light
8.4 Centralized lubrication
8.4.1 Summary of incidents in the central lubrication system*
8.4.2 Manually lubricate the lubrication points
8.5 Mowing device
8.5.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 10 hours of service
9.1.3 After the first 50 hours of service
9.1.4 Every 8 hours of operation
9.1.5 Every 20 hours of service
9.1.6 Every 100 hours of service
9.1.7 Every 250 hours of service
9.1.8 Every 500 hours of service or annually
9.1.9 Every 5 years
9.1.10 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
Drain oil
Fill oil
9.2.4 Check the on-board hydraulic system gear oil level*
9.2.5 Change the on-board hydraulic system gear oil*
Drain oil
Fill oil
9.2.6 Check the bevel gear oil level
9.2.7 Change bevel gear oil
Drain oil
Fill oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Dismantle the friction clutch
9.3.3 Install the friction clutch
9.3.4 Ventilate the friction clutch
9.3.5 Check the friction discs
9.3.6 Clean the friction clutches of the cardan shafts
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Relieve pressure in the hydraulic system
9.5.2 Check the hydraulic hoses
9.5.3 Change the hydraulic oil filter
9.5.4 Check the oil level in the hydraulic oil tank*
9.5.5 Change the oil in the hydraulic oil tank*
Drain oil
Fill oil
9.5.6 Replacing the hydraulic oil filter in the hydraulic oil tank*
9.5.7 Clean the hydraulic oil tank radiator*
9.5.8 Check the pressure accumulator
9.5.9 Dismantle the discharge cylinder
9.5.10 Assemble the discharge cylinder
9.5.11 Check the anti-shock safety device
Adjust the overpressure valve
9.6 Mowing device
9.6.1 Check the cutter bar oil level
9.6.2 Change the cutter bar oil
Drain oil on the right and left
Fill oil on the right and left
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the feed drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Replacing the mower discs
9.6.13 Setting the winding protection
9.6.14 Adjust the plates of the external conveyor drums
9.7 Preparation of the harvest
9.7.1 Check the drive belt
9.7.2 Tension the drive belt
9.7.3 Change the drive belt
9.7.4 Assembling and disassembling tines
9.8 Material placement / row placement
9.8.1 Maintenance work summary
Retension the transport belts
After harvest
When replacing conveyor belts
In case of need
9.8.2 Check the tension of the transport belts
9.8.3 Tension the transport belts
9.8.4 Adjust the route of the transport belts
Perform a functional test
Dismantle the cardan shafts
Check the path on the drive pulley
Adjustment instructions
Adjust the path on the drive pulley.
Check the travel on the deflection pulley
Assemble the cardan shafts
9.8.5 Dismantle the transport belts and clean them.
Clean conveyor belts
9.8.6 Adjust the drainer
9.8.7 Adjust the basic regulation of the deflection pulleys
9.8.8 Place the transport belts
Pretension the transport belts
With gauge (1):
With a meter:
9.8.9 Assemble the transverse conveyor belts
9.8.10 Adjust the inclination of the conveyor belts
9.8.11 Adjust the hydraulic cylinders
9.8.12 Check the oil motor coupling sleeve
9.8.13 Replacing the oil motor coupling sleeve
9.9 Centralized lubrication
9.9.1 Central lubrication system*
9.9.2 Check the central lubrication system*
9.9.3 Fill the lubricant tank of the central lubrication system*
9.9.4 Manually lubricate the central lubrication system*
9.10 Assembly and body parts
9.10.1 Eliminate crop remains
9.10.2 Clean the machine
9.10.3 Maintain the machine
9.10.4 Check the fixing material
9.10.5 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.10.6 Adjust the locking mechanism
9.11 Greasing scheme
9.11.1 Grease the lubrication points every 8 hours of service
9.11.2 Grease the lubrication points every 20 hours of service
9.11.3 Grease the lubrication points every 20 hours of service
9.11.4 Grease the lubrication points every 100 hours of service
9.11.5 Grease the lubrication points every 100 hours of service
9.11.6 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 9200 C AUTOSWATHER
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations