Claas Jaguar 900-830 (492) Forage Harvesters Technical System EN

File List:

00 0290 039 2.pdf
00 0298 712 3.pdf
00 0298 716 5.pdf
00 0298 968 2.pdf
00 0302 565 2.pdf
00 0305 863 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0290 039 2.pdf:

JAGUAR 900 – 810
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Validity of manual
75 Central lubrication system
7505 Reservoir / Pump
Central lubrication system PCB circuit – Jaguar type 491 / 492 / 493
Measured values table
Description of function
7515 Lubrication system / Lines
Central lubrication system connection diagram
92 Diagnosis
Fault codes
Completed CIS error code table (type 492, 493, 495)

00 0298 712 3.pdf:

Technical Systems Hydraulic System JAGUAR 900 – 830
1_x000B_Overall hydraulic system
1.1 Hydraulic circuit diagrams
1.1.1 JAGUAR 20/25km/h from serial no. 492 01614
1.1.2 JAGUAR 20/25km/h from serial no 492 00133 – 492 01613
1.1.3 JAGUAR 20/25km/h km/h from serial no. 492 00011 – 492 00132
1.1.4 JAGUAR SPEEDSTAR/PROFISTAR with electro-hydraulic ground drive (EFA)
1.2 Valve inserts
1.2.1 Overview of valve inserts
1.2.2 Function of valve inserts
2_x000B_Steering hydraulics
2.1 Hydraulic circuit diagram
2.2 Function diagram of steering hydraulics
2.2.1 Neutral
2.2.2 Steering actuation
2.3 Checking the steering
2.4 Autopilot solenoid valve
2.5 Testing and measurements
3_x000B_Working hydraulics
3.1 Hydraulic circuit diagram
3.2 Main valve: Circulation shut-off valve, front attachment raise/lower solenoid valve
3.3 Valve combination with accumulator
3.4 Hitch solenoid valve
3.5 Grinding, additional control unit 1, additional control unit 2 solenoid valve
3.6 Corn cracker adjustment
3.7 Front attachment reverse solenoid valve (Y 86)
3.8 Front attachment reverser drive motor (226)
3.9 Upper discharge chute rotation drive motor (206)
3.10 Front attachment load switch-over valve (612)
3.11 Pressure accumulator volume switch-over valve (Direct Disc option)
3.12 Testing and measurements
4_x000B_Low-pressure hydraulics
4.1 Hydraulic circuit diagram
4.1.1 JAGUAR 20/25 km/h from serial no. 492 01614
4.1.2 JAGUAR 20/25 km/h from serial no. 492 00011 – 492 01613
4.1.3 JAGUAR SPEEDSTAR/PROFISTAR with electro-hydraulic ground drive (EFA)
4.2 Position of components
4.3 Solenoid valve (3/2 way)
4.4 Pressure relief valve
4.5 Front attachment clutch hydraulic cylinder (352)
4.6 Shifter rail locking hydraulic cylinder
4.7 Suction arm drive flow control valve
4.8 Suction arm drive motor (228)
4.9 Line header
4.10 Knife support valve cylinder
4.11 Testing and measurements
5_x000B_Ground drive hydraulics
5.1 JAGUAR 20/25 km/h from serial no 492 01614
5.1.1 Ground drive hydraulics circuit diagram
5.1.2 Diagram: Propulsive power (F) / Ground speed (v)
5.1.3 Function of ground drive
5.1.4 Testing and measurements
5.1.5 Venting the HPV pump / HMV motor control pressure circuit.
5.2 JAGUAR 20/25 km/h from serial no. 492 00133 up to serial no. 492 01613
5.2.1 Ground drive hydraulics circuit diagram
5.3 JAGUAR 20/25 km/h from serial no. 4920 0011 up to serial no. 4920 0132
5.3.1 Ground drive hydraulics circuit diagram
5.4 JAGUAR SPEEDSTAR/PROFISTAR with electro-hydraulic actuation (EFA)
5.4.1 Ground drive hydraulics circuit diagram
5.4.2 Ground drive control
5.4.3 Components
5.4.3.1 Ground drive variable displacement pump (211)
5.4.3.2 Solenoid coil: Y141, Y142, Y143
5.4.3.3 Ground drive variable displacement motor (210)
5.4.3.4 Ground drive additional feed valve (757)
5.4.3.5 Ground drive filter bypass valve (710)
5.4.3.6 Pressure switches B97 and B98
5.4.3.7 Line header (807)
5.4.3.8 Venturi meter
5.4.4 Diagram: Propulsive power (F) / Ground speed (v)
5.4.5 Testing and measurements
6_x000B_Float position
6.1 Working method
6.2 Operation
6.2.1 Learning the centre pitching axis
6.2.2 Activating the float position
6.3 Sensors
6.4 Function
7_x000B_Compressed-air system
7.1 Trailer brake system circuit diagram
7.2 Motor restrictor / compressed-air coupling
0298 712.3

00 0298 716 5.pdf:

JAGUAR 900 – 830 (Type 492), JAGUAR 900 – 830 Profistar (Type 492), JAGUAR 900 – 830 Speedstar* (Type 492) (*with Electro-Hydraulic Ground Drive) – Technical Systems – Electric System
Build-up of electric circuit diagram
Contents
Central electrics
Central electrics 014 171.2 – up to serial no. 492 – 0132
Central electrics 014 183.0 – from serial no. 492 – 0133 up to serial no. 492 – 1605
Central Electrics 014 183.1
Module assignment
Module assignment
Module A6 – Automatic air conditioner
Module A7 – Cab fan speed controller
Module A9 – AUTOPILOT (ATP)
Module A10 – Fieldwork computer (CAB)
Module A11 – CONTOUR
Module A14 – Intake controller
Module A15 – Electronic engine control module Daimler-Chrysler (DC)
Module A17 – Engine adaptation module ADM Daimler-Chrysler (DC)
Module A24 – Grinding / Shear bar adjustment (GGS) Procedure by grinding cycle pre-selection potentiometer (R21)
Module A24 – Grinding / Shear bar adjustment (GGS) Operation via CIS terminal (A30)
Module A31 – Discharge controller
Module A49 – Ground drive (EFA)
Module A53 – ISO bus adaptation (FEM)
Module 54 – Yield meter (FEM)
Module A73 – Discharge/Additive control module (KDS) option
Fuses and relays – Circuit diagram assignment
Error code list (CIS)
CIS error code list Jaguar type 492 and 493
Circuit diagrams 01a – 43a
01a Main power supply, diesel engine electric starting motor,reversing horn – up to serial no. 492 – 1605
01b Main power supply, diesel engine electric starting motor,reversing horn – from serial no. 492 – 1606
02a Starting the diesel engine, engine speed adjustment – not for Profistar – not for Speedstar (with electro-hydraulic ground drive)
02b Starting the diesel engine, engine speed adjustment – for Profistar with diesel engine DC OM 502 – for Speedstar with diesel engine DC OM 502 (with electro-hydraulic ground drive)
02c Starting the diesel engine, diesel engine speed adjustment – for Profistar with diesel engine DC OM 457 – for Speedstar with diesel engine DC OM 457 (with electro-hydraulic ground drive)
03a Diesel engine cut-off system
03b Diesel engine cut-off system – on diesel engines according to exhaust standardTIER 3 – OM 502 LA from serial no. 49205323 – OM 460 LA
04a Activation of road travel, master valve – up to serial no. 492 – 1605
04b Activation of road travel, master valve – from serial no. 492 – 1606
05a Terminal, keyboard
06a CAN bus, power supply of modules – up to serial no. 492 – 1605
06b CAN bus, power supply of modules – from serial no. 492 – 1606 – not for Profistar – not for Speedstar (with electro-hydraulic ground drive)
06c CAN bus, power supply of modules – for Profistar – for Speedstar (with electro-hydraulic ground drive)
07a Main drive – up to serial no. 492 – 1605
07b Main drive – from serial no. 492 – 1606
07c Main drive – from serial no. 492 – 3523
09a Grinding device – without automatic shear bar adjustment – up to serial no. 492 – 0132
09b Grinding device – without automatic shear bar adjustment – from serial no. 492 – 0133
09c Grinding device – with automatic shear bar adjustment – up to serial no. 492 – 0132
09d Grinding device – with automatic shear bar adjustment – from serial no. 492 – 0133 – Operation bygrinding cycle pre-selection potentiometer (R21)
09e Grinding device – with automatic shear bar adjustment – Operation by CIS Terminal (A30)
10a Automatic shear bar adjustment,• Operation by shear bar gap pre-selection potentiometer (R9)
10b Automaticshear bar adjustment
11a Corn cracker adjustment
12a Knife support
13a Automatic upper discharge chute swg
13b Automatic upper discharge chute rotation – with module A73 discharge/additive corol module option (controlled pump in water tank)
14a Swing upper discharge chute, raise/lower upper discharge chute
15a Discharge flap narrow / wide
17a Front attachment drive, metal detector
18a Stone detector
19a Reel variable speed drive
20a Raise / lower front attachment – without cross levelling
20b Raise / lower front attachment – with cross levelling
21a Additional controller 1 – Fold front attachment, raise / lower roller crop press, raise / lower reel
21b Additional controller 2 – Hydraulic fore and aft reel adjustment, additional hitch controller
24a CONTOUR / AUTOCONTOUR, float position
25a Direct Disc, speed monitoring
26a Machine monitoring – up to serial no. 492 – 1914
26b Machine monitoring from serial no. 492 – 1916, not for Profistar, not for Speedstar (with electro-hydraulic ground drive)
26c Machine monitoring – for Profistar, for Speedstar (with electro-hydraulic ground drive) – up to serial no. 49205322
26d Machine monitoring – for Profistar, for Speedstar (with electro-hydraulic ground drive) from serial no. 49205323
27a Yield meter (FEM)
28a AUTOPILOT sensing system up to serial no. 492 – 0132
28c AUTOPILOT Laser up to serial no. 492 – 0132
28d AUTOPILOT Laser from serial no. 492 – 0133
29a All-wheel drive, Central lubrication system, Servo gearshift
31a Turn signal indicator system – Europe
31b Turn signal indicator system – USA
32a Main lighting circuit, taillight, position light
33a Dipped headlights, full beam, warning beacon – without additional dipped headlights
33b Dipped headlights, full beam, warning beacon – with additional dipped headlights
34a Worklight I
34b Worklight II
35a Signal horn, brake light
36a Instrument lighting, radio, mirror adjustment
37a Windscreen wiper, windscreen washer – for windscreen wiper with clockwise rotation
37b Windscreen wiper, windscreen washer – for windscreen wiper with clockwise / anti-clockwise rotation
38a Compressor-type air conditioner
38b – Automatic air conditioner
39a Silaging agent system – up to serial no. 492 – 0132
39b Silaging agent system – from serial no. 492 – 0133
39c Silaging agent system – with module A73 discharge/additive control module option – (controlled pump in water tank)
40a Auxiliary plug sockets, fuse tester
42a Trailer brake system – for Speedstar (with electro-hydraulic ground drive)
43a Electro-hydraulic ground drive (EFA)
Component grid
0298 716.5

00 0298 968 2.pdf:

JAGUAR 900 • 830 SPEEDSTAR with mechano-hydraulic ground drive, Technical Systems
Contents
Hydraulic system
Hydraulic circuit diagram
Components
Ground drive variable displacement pump
Short-circuit valve (747)
Ground drive variable displacement motor HMV 210
Solenoid valve (Y102)
Valve block
Solenoid valve Ground drive brake valve
Servo gearshiftolenoid valve
Locking cylinder (359)
Gearshift
Vibration dampening
Functioning
Components
Electric system
1b – Main power supply, Diesel engine electric starting motor, Reversing horn
2b – Starting the diesel engine, Diesel engine speed adjustment, Ground drive speed protection
13a – Automatic slewing of upper discharge chute for JAGUAR SPEEDSTAR
14b – Upper discharge chute slew, Upper discharge chute raise/lower
20a – Front attachment raise / lower, Vibration dampening for Jaguar Speedstar
24a – CONTOUR System
29b – All-wheel drive, Central lubrication system, Servo gearshift for Jaguar SPEEDSTAR
35b – Signal horn, Brake light, Ground drive brake valve
39a – Silaging agent system from machine serial no. 492-0133
0298 968.2

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 863 0.pdf:

LEXIONJAGUARXERION
Table of contents
Introduction
Notes on the manual
Validity of manual
Information about this Technical Systems Manual
Identifying warnings
Hazard signs
Signal word
01 Engine
0125 Injection / Fuel system
Injection / fuel system
Required tools and aids
Line valves for connecting to the engine
Valves and adapters for tank feed and return lines
Measuring setup (possible variant)
Test procedure
A – Leakage test of tank return line and possibly of tank suction line
B – Leakage test of feed lines (possibly including fuel sediment filter)
C – Test of non-return valve in the line (if provided)
D – Leakage test of return lines (possibly including the fuel cooler)
E – Leakage test of fuel sediment filter
F – Leakage test of engine
Steps 1 – 3
Fuel diagrams
Remarks about the circuit diagrams
LEXION fuel diagram
Key to diagram
JAGUAR with Mercedes-Benz OM47x LA
Key to diagram
JAGUAR with MAN D2862 (V12)
Key to diagram

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)