Claas Liner 3100 (989) Swathers Operator Manual EN

File List:

00 0295 047 6.pdf
00 2348 408 0.pdf
00 2348 427 0.pdf

00 0295 047 6.pdf:

LINER 3100LINER 2900LINER 2800
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on warranty
1.1.7 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Staying between the tractor and the machine
2.2.7 Persons riding on the machine
2.2.8 Hitching the tractor to the machine
2.2.9 Risk of injury from rotating shafts
2.2.10 Structural changes
2.2.11 Optional equipment and spare parts
2.2.12 Control of the machine while it is running
2.2.13 Only use once properly put into operation
2.2.14 Technical condition
2.2.15 Danger resulting from damage to the machine
2.2.16 Complying with technical limit values
2.2.17 Danger from machine parts running on
2.2.18 Keeping the safety devices functional
2.2.19 Personal protective equipment
2.2.20 Wearing suitable clothing
2.2.21 Removing dirt and loose objects
2.2.22 Preparing the machine for road travel
2.2.23 Hazards when driving on the road and in the field
2.2.24 Parking the machine safely
2.2.25 Unsupervised parking
2.2.26 Unsuitable operating materials
2.2.27 Safe handling of operating materials and auxiliary materials
2.2.28 Environmental protection and disposal
2.2.29 Fire prevention
2.2.30 Lethal electrocution from overhead lines
2.2.31 Behaviour in case of voltage flash-over from overhead lines and when lightning strikes
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Only carry out work on the machine when it is stopped
2.2.35 Maintenance operations and repairs
2.2.36 Raised machine parts and loads
2.2.37 Danger from welding work
2.3 Safety marking
2.3.1 Layout of safety decals
2.3.2 Safety decals on the machine
2.3.3 Safety decals on the machine
3 Machine description
3.1 Overview and method of operation
3.1.1 Machine overview
3.1.2 Function of machine
3.2 Optional equipment
3.2.1 CLAAS STANDARD TERMINAL*
3.2.2 Mechanical individual rotor lift
3.2.3 Electro-hydraulic individual rotor lift*
3.2.4 Hydraulic rotor height adjustment*
3.2.5 Hydraulic system connectors, 3-fold*
3.2.6 Slip-on yoke, 8-piece*
3.2.7 Rear tandem axles
3.2.8 Spare wheel, 16×6.5-8*
3.2.9 Wheel weights
3.2.10 Side marking lights*
3.2.11 Legal technical equipment for the European Union*
3.2.12 Legally prescribed technical equipment for Switzerland*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.3.2 Machine identification plate
3.4 Information on the machine
3.4.1 Stickers on the machine
4 Operating and display elements
4.1 Controls
4.1.1 Rotor individual lift control unit*
4.1.2 Swathing rotor
4.1.3 Hydraulic hose line
4.1.4 Stand
4.2 Display elements
4.2.1 Swathing rotor chassis
4.2.2 Swathing rotor
4.3 CLAAS STANDARD TERMINAL
4.3.1 Overview of keys and LEDs
4.4 ISOBUS monitor
4.4.1 Overview of screen
4.4.2 Menu bar
4.4.3 Status bar
4.5 ISOBUS Fieldwork menu
4.5.1 menu overview
4.5.2 menu overview – further displays
5 Technical specifications
5.1 LINER 3100
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Version
5.1.5 Tyre pressure
5.1.6 Noise level
5.1.7 Lubricants
5.2 LINER 2900
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Version
5.2.5 Tyre pressure
5.2.6 Noise level
5.2.7 Lubricants
5.3 LINER 2800
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Version
5.3.5 Tyre pressure
5.3.6 Noise level
5.3.7 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the tractor and machine
6.1.2 Securing the raised machine
6.2 Adapting the tractor
6.2.1 Installing the CLAAS STANDARD TERMINAL*
6.2.2 Installing the COMMUNICATOR II*
6.2.3 Checking the protective guard on the tractor PTO shaft
6.3 Adapting the machine
6.3.1 Checking the universal drive shaft length
Shortest working position of the universal drive shaft
Longest working position of the universal drive shaft
6.3.2 Adapting the universal drive shaft length
6.3.3 Fitting the universal drive shaft to the machine
6.3.4 Additional weights*
6.4 Hitching the machine
6.4.1 Removing the safety lock*
6.4.2 Hitching up the hitch bracket
6.4.3 Installing the universal drive shaft
6.4.4 Fitting the safety chain*
6.4.5 Raising the stand
6.4.6 Connecting the hydraulic hose
6.4.7 Installing the individual rotor lift operator panel*
6.4.8 Connecting the lighting cable
6.4.9 Fitting the pull rope
6.4.10 Connecting the CLAAS STANDARD TERMINAL*
6.4.11 Connecting COMMUNICATOR II*
On tractors without ISOBUS socket
On tractors with ISOBUS socket
6.4.12 Stowing the wheel chocks
6.5 Unhitching the machine
6.5.1 Positioning the wheel chock at the wheel
6.5.2 Disconnecting the pull rope
6.5.3 Disconnecting the lighting cable
6.5.4 Disconnecting the CLAAS STANDARD TERMINAL*
6.5.5 Disconnecting the COMMUNICATOR II*
6.5.6 Disconnecting the hydraulic hoses
6.5.7 Removing the individual rotor lift operator panel*
6.5.8 Disconnecting the safety chain*
6.5.9 Removing the universal drive shaft
6.5.10 Unhitching headstock
6.5.11 Attaching the safety lock*
6.6 Prepare road travel
6.6.1 Folding in the safety frame
6.6.2 Removing the tine bars
6.6.3 Removing the tine arms
6.6.4 Folding the machine into the transport position
6.6.5 Fitting the protection strips
6.6.6 Closing the shut-off tap
6.6.7 Performing checks prior to road travel
6.7 Preparing the working position
6.7.1 Removing protection strips
6.7.2 Opening the shut-off tap
6.7.3 Folding the machine to the working position
6.7.4 Installing the tine bars
6.7.5 Fitting the tine arms
6.7.6 Folding out the guard frames
6.8 Loading the machine
6.8.1 Lifting the machine
7 Operation
7.1 Driving on the road
7.1.1 Driving on public roads
7.2 Fieldwork settings
7.2.1 Adjusting the swathing rotors
Basic setting for the tandem axles
7.2.2 Adjusting the swathing rotors
7.2.3 Adjusting the raking height
7.2.4 Adjusting the swathing curtain
7.2.5 Setting the headland position
7.2.6 Adjusting the working width and swath width
7.2.7 Adjusting the steering angle stop
7.3 Fieldwork
7.3.1 Folding the machine into the transport position
7.3.2 Folding the machine into the transport position
7.3.3 Folding the machine to the working position
7.3.4 Folding the machine to the working position
7.3.5 Machine use
7.3.6 Adapting the PTO shaft speed
7.3.7 Observing the steering angle
7.3.8 Swathing
7.3.9 Swathing straw
7.3.10 Using the individual swathing rotor lifting function*
Working with a swathing rotor
Working with the right swathing rotor
Working with the left swathing rotor
7.3.11 Lifting the swathing rotors to the headland position
7.4 Switching the CLAAS STANDARD TERMINAL on/off
7.4.1 Switching on the terminal
7.4.2 Switching off the terminal
7.4.3 Terminal – automatic shutdown
7.5 CLAAS STANDARD TERMINAL working position
7.5.1 Lowering all rotors
7.5.2 Lift all rotors (automatic headland mode)
7.5.3 Lifting / lowering individual rotors (individual rotor lift)
7.6 CLAAS STANDARD TERMINAL working width
7.6.1 Increasing / reducing the working width
7.7 CLAAS STANDARD TERMINAL raking height
7.7.1 Increasing/reducing the raking height
7.8 CLAAS STANDARD TERMINAL transport position
7.8.1 Folding to transport position
7.9 ISOBUS control unit
7.9.1 Description
General instructions
7.9.2 Explanations of ISOBUS terminology
7.10 Switching the ISOBUS terminal on and off
7.10.1 Before switching the terminal on
7.10.2 Switching on the terminal
7.10.3 Starting the control program
7.10.4 Switching off the terminal
7.11 ISOBUS transport position
7.11.1 Folding to transport position
7.11.2 Folding out from transport position
7.12 ISOBUS working position
7.12.1 Lowering / lifting the rotors
7.12.2 Lifting / lowering rotors individually (individual lifting)
Left rotor
Right rotor
7.13 ISOBUS working width
7.13.1 Increasing / reducing the working width
7.14 ISOBUS raking height*
7.14.1 Increasing / reducing* the raking height
Left raking height
Right raking height
Left and right raking height
8 Faults and remedies
8.1 Chassis
8.1.1 Replacing the wheel on the road running gear
8.1.2 Changing a gauge wheel
Rear tandem axle*
8.1.3 Castor guide wheel malfunctions
8.1.4 The machine travels with an offset with respect to the tractor
Adjusting the tow bar
8.1.5 High tyre wear
Adjusting the toe-in
8.2 Electric system
8.2.1 Electric system
8.2.2 Light bulb faulty
8.2.3 Defective incandescent lamps
8.3 Rotor
8.3.1 Hydraulic system
8.4 Emergency operation
8.4.1 Information about emergency operation
8.4.2 Overview of hydraulic valves
8.4.3 Work steps prior to emergency operation
8.4.4 Actuating the hydraulic valves manually
8.4.5 Lifting the rotors to transport position
8.4.6 Lowering the rotors to working position
8.5 ISOBUS fault messages
8.5.1 Alarm messages
8.5.2 Fault code table
9 Maintenance
9.1 Service interval overview
9.1.1 Before the harvest
9.1.2 After the first 10 operating hours
9.1.3 After the first 50 operating hours
9.1.4 Every 8 operating hours or daily
9.1.5 Every 20 operating hours
9.1.6 Every 50 operating hours
9.1.7 Every 100 operating hours
9.1.8 Every 250 operating hours
9.1.9 Every 500 operating hours or annually
9.1.10 Every 5 years
9.1.11 After the harvest
9.2 Gearbox
9.2.1 Checking the gearbox for leaks
9.2.2 Checking the transfer gearbox oil level
9.2.3 Changing the oil in the transfer gearbox
9.2.4 Check the oil level in the swath gearbox
9.2.5 Changing the oil in the swath gearbox
9.2.6 Check the bolts of the swathing gearbox
9.3 Clutch
9.3.1 Checking the overload clutch
9.3.2 Checking the overload clutch
9.3.3 Venting the friction clutch
9.3.4 Clean the friction clutch on the universal drive shaft
9.3.5 Cleaning the locking element clutch of the universal drive shaft
9.4 Universal drive shaft
9.4.1 Servicing the universal drive shafts
9.4.2 Checking the universal drive shaft nuts
9.5 Chassis
9.5.1 Checking the tyre pressure
9.5.2 Check the wheel nuts of the transport running gear
9.6 Hydraulic system
9.6.1 Checking the hydraulic hoses
9.6.2 Checking the accumulator*
9.7 Frame
9.7.1 Checking the hitching bracket
9.7.2 Checking the frame mounting
9.8 Rotor
9.8.1 Checking the swathing rotor suspension bolts
9.8.2 Checking the swather gearbox bolts
9.8.3 Check the floatation springs
9.8.4 Checking the spring brackets
9.8.5 Checking the tines
9.9 Assembly parts and bodywork
9.9.1 Removing harvesting residues
9.9.2 Clean the machine
9.9.3 Preserve the machine
9.9.4 Check the fittings
9.9.5 Preventing frost damage
9.10 LINER 3100 lubrication chart
9.10.1 Grease points to be greased every 20 h
9.10.2 Grease points to be greased every 50 h
9.10.3 Grease points to be greased every 100 h
9.10.4 Grease points to be greased every 250 h
9.11 Lubrication chart of LINER 2900 / 2800
9.11.1 Grease points to be greased every 20 h
9.11.2 Grease points to be greased every 50 h
9.11.3 Grease points to be greased every 100 h
9.11.4 Grease points to be greased every 250 h
10 Putting out of operation and disposal
10.1 General information
10.1.1 Putting out of operation and disposal
11 EC declaration of conformity
11.1 LINER 3100 / 2900 / 2800
11.1.1 EC Declaration of Conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Technical terms
12.1.2 Abbreviations

00 2348 408 0.pdf:

CEMIS 100
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 100
3.1.2 Function principle of CEMIS 100
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 100
4 Operating and display elements
4.1 CEMIS 100
4.1.1 User interface for LINER
4.1.2 User interface for ROLLANT
4.1.3 User interface for UNIWRAP
5 Technical specifications
5.1 CEMIS 100
5.1.1 Specification
6 Operation
6.1 CEMIS 100
6.1.1 Operating the CEMIS 100
6.1.2 Switching CEMIS 100 on
6.1.3 Switching CEMIS 100 off
7 Maintenance
7.1 CEMIS 100
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Removal from service and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 2348 427 0.pdf:

CEMIS 700
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 700
3.1.2 Function principle of CEMIS 700
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 700
4 Information on the product
4.1 Software version
5 Operating and display elements
5.1 CEMIS 700
5.1.1 User interface
5.1.2 Terminal program
6 Technical specifications
6.1 CEMIS 700
6.1.1 Specification
7 Operation
7.1 CEMIS 700
7.1.1 Operating the CEMIS 700
7.1.2 Switching CEMIS 700 on
7.1.3 Switching CEMIS 700 off
7.2 Terminal settings
7.2.1 Making settings
Making settings with the rotary button
Making settings with the touch function
7.2.2 Setting the screen lighting
Daytime mode
Nighttime mode
Activating automatic key lighting
7.2.3 Setting the time and date
7.2.4 Displaying diagnosis information
On-board power supply voltage display
Display of CLAAS ISOBUS ECU address and name
7.2.5 Setting the language and display formats
Setting the language
Setting display formats
7.2.6 Setting the volume
7.2.7 Deleting an ISOBUS implement
8 Maintenance
8.1 Maintenance
8.1.1 Daily
9 Putting out of operation and disposal
9.1 General information
9.1.1 Removal from service and disposal
10 Technical terms and abbreviations
10.1 Terms and explanations
10.1.1 Technical words
10.1.2 Abbreviations