Claas Scorpion 7044 (K24) Telehandlers Technical System ES

File List:

00 0300 122 1.pdf
00 0300 387 1.pdf

00 0300 122 1.pdf:

SCORPION7044 (K24 / 416-01)7055 (K26 / 416-03)
Introduction
Safety instructions
Safety measures and danger notices
Manual validity
CCN Explanation
CCN (CLAAS Component Number)
CLAAS electrical regulations
Electrical regulations
CCN (CLAAS Component Number)
01 Engine
0135 Cooling system
3.6 diesel engine cooling system
Table of measured values
Function Description
III Reversing fan unit (valve block)
Operating diagram invert the fan
Reverse fan function description
Diesel engine cooling system 4.1
Table of measured values
Function Description
III Reversing fan unit (valve block)
Operating diagram invert the fan
Reverse fan function description
0150 Engine coupled parts
Excitation starting the 3.6 diesel engine
Function Description
Excitation start diesel engine 4.1
Function Description
0155 Engine adjustment
Diesel engine 3.6 control, regulation
Table of measured values
Function Description
Diesel engine 4.1 control, regulation
Table of measured values
Function Description
03 Chassis
0325 Front drive steering axle
transmission system
Propulsion hydraulic system adjustment pump (VII)
X quick gearbox
Quick gearbox hand cover (X) type K24 (416.01)
Quick gearbox hand cover (X) type K26 (416.03)
Setting: Quick gearbox [X] Function Description: Quick Gearbox Adjustment
Course adjustment
PCOR valve for M3 adjustment chamber
Direction of travel valve (058)
sweep slide
Propulsion adjustment motor
Selector choke (056)
Fast gearbox (X) with additional adjustment motor (VIII) and four-wheel drive disconnection
Additional adjustment motor for the hydraulic propulsion system (VIII)
0330 Rear drive steering axle
Four-wheel drive disconnection
Description of the four-wheel drive disconnection function
0335 Propulsion
Propulsion
Propulsion function description
Description of the propulsion function with manual acceleration
Advance modes
Components Explanation
Check and measure – propulsion
Check report for type K24 (416.01) and K26 (416.03)
Check report K24 (416-01) 20 km/h
Check report K24 (416-01) 30 km/h
Check report K24 (416-01) 40 km/h
Check report K26 (416-03) 20 km/h
Check report K26 (416-03) 30 km/h
Check report K26 (416-03) 40 km/h
Diagnosis with CLAAS DIAGNOSTIC SYSTEM (CDS)
Propulsion check connections
Diesel engine speed: Check
Supply pressure: Check and adjust
Check: Supply pressure
Adjust: Supply pressure
High pressure – Check pressure cutout and adjust
Check: High pressure – Pressure cut
Setting: High pressure – pressure cut
Check high pressure – secondary
Check: High pressure – secondary
Fault finding: In case the expected check result is not achieved, the following things have to be checked
Calibrate starting speed with CDS
Check recognition of direction of travel
Check: Recognition of direction of travel
Check and adjust the speed of the cardan shaft
Check: Cardan shaft revolutions
Set: Cardan shaft speed
Check and adjust the speed loss of the propulsion hydraulic pump engine (VII)
Check: Loss of speed of the propulsion hydraulic pump engine (VII)
Adjust: Propulsion hydraulic pump engine speed loss (VII)
Check and adjust the speed loss of the high-speed gearbox motor (X) WITHOUT additional adjustment motor (VIII) type K24 (416.09)
Check: Loss of speed of the high-speed gearbox motor (X) WITHOUT additional adjustment motor (VIII)
Adjust: Loss of speed of the high-speed gearbox motor (X) WITHOUT additional adjustment motor (VIII)
Loss of engine speed: Check and adjust high-speed gearbox (X) WITH additional adjustment motor (VIII) type K26 (416.03)
Check: Loss of engine speed: Fast gearbox (X) WITH additional adjustment motor (VIII) type K26 (416.03)
Adjust: Engine speed loss: Fast gearbox (X) WITH additional adjustment motor (VIII) type K26 (416.03)
Check and adjust engine speed loss, additional timing motor (VIII) type K26 (416.03)
Check: Loss of engine speed, additional adjustment motor (VIII) type K26 (416.03)
Adjust: Engine speed loss, additional timing motor (VIII) type K26 (416.03)
Check the differential pressure between M3 and M4 (in the quick gearbox (X))
Check: Differential pressure between M3 and M4 (in quick gearbox (X))
Forward gear table
Reverse table
Assessment of differential pressure measurement M4 (in quick gearbox (X))
Propulsion error description
Supply pressure not reached
High pressure not reached
Starting speed
The vehicle does not reach any terminal speed (40 km/h)
The vehicle only moves in a spiral direction (8 km/h) although a higher speed is selected.
The propulsion has no power
The vehicle does not move forward or reverse
Error description in individual components
Propulsion purge circuit selector (059) on the propulsion hydraulic system additional adjustment motor
Check the propulsion wiper circuit selector (059) on the quick gearbox (X)
Check the direction of travel valve (058)
Direction of travel valve (058) on quick shift gearbox (X) (type K24/416.01)
Check: Direction of travel valve (058)
Direction of travel valve (058) on the auxiliary adjustment motor of the propulsion hydraulic system (VIII) (type K26 / 416.03)
Forward and reverse gear without high pressure in adjustment chamber M5 (type K26/416.03)
Check selector choke (056)
04 Brake
0405 Service brake
Service brake
Brake equipment operation summary
Denominations
Function Description
Service brake connection plan
Feed pump, tandem pump (001.1)
Accumulator charging valve XIX
Description of the accumulator loading valve function XIX
Table of measured values
pressure accumulator
Pressure accumulator (R1) (R2) and (077)
Brake pressure accumulator function description
Brake valve XVIII with slow speed pedal sensor (R002-KRA)
Important information on operating the slow speed brake pedal
Check and adjust – service brake
Brake equipment check report
Front axle brake and bleed connections
Service brake connections and rear axle bleed
Check accumulator charging valve (service brake)
Test port 4 (BR) accumulator charging valve
Check the brake pressure of the service brake
0415 Parking brake
Parking break
Brake equipment operation summary
Denominations
Pressure reducing valve 154 (intake pressure)
Function Description of Pressure Reducing Valve 154
Check and adjust intake pressure
Intake pressure check connection (5) (Pst)
Intake pressure adjustment screw (S)
V valve block (2 pieces V)
Information regarding the parking brake
Activate the parking brake
Release the parking brake
0420 Trailer air brake equipment
Pneumatic brake system for trailer
Pressurized air brake system for trailer 2 circuits
Denominations
Pressurized air brake system for trailer with 2 circuits additionally with 1 circuit
Denominations
Function Description
Parts mounting position
Denominations
Components (compressed air equipment)
Denominations
Valves (1) compressed air equipment
Denominations
Valves (2) compressed air equipment
Denominations
Summary, compressed air equipment circuit
Denominations
Important safety measures regarding trailer pneumatic brake equipment (option)
Couplings, pressure gauge of compressed air equipment
0425 Hydraulic Trailer Brake
Hydraulic trailer brake equipment (option)
Brake equipment operation summary
Denominations
Trailer brake valve (140)
Function Description
Valve block 129
Hydraulic plane, hydraulic trailer brake
Denominations
Important safety precautions for the hydraulic trailer brake (option)
Driving with the hydraulic trailer brake
05 Address
0505 Address
Steering system type K24 (416.01)
Function description address type 24
Steering/Rapid Gear Type Switch (S022-KRA)
Steering sensors (B004-KRA / B005-KRA)
Steering – Summary of hydraulic components type K24
Tandem feed pump
Steering valve block (IV) type K24
4/2-way direction valve (103) type K24
Steering cylinder with type 24 steering sensors
Steering system type K26 (416.03)
Function description address type 26
Address – Summary of electronic components
Steering/Rapid Gear Type Switch (S022-KRA)
Steering sensors (B004-KRA / B005-KRA)
Steering – Summary of hydraulic components type K26
Feed pump, tandem pump
Steering valve block (IV) type K26
Block valve block (XXII) type K26
4/2-way direction valve (103) type K26
Steering cylinder with steering sensors type K26
Check and adjust – steering
Address verification report
Steering pressure: Check and adjust
Steering pressure: Adjust
Adjusting the steering after a front steering repair
06 Lifting device
0620 Telescopic arm
Raise – lower telescopic arm / load stabilizer
Insert and remove the telescopic arm
Telescopic arm operating mode
emergency lowering
Charge Stabilizer (XIV)
Anti-breakage protection for tubes with load stabilizer (XIV)
Description of the electrical components raising – lowering the telescopic arm / load stabilizer
Lift arm control potentiometer (R023-KRA)
Load Stabilizing Switch (S044-KRA)
Hydraulic function disconnect switch (S084-KRA)
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
Vertical descent switch (S125-KRA)
tipping cylinder
Dump and pick up
Tilt cylinder lock
Description of electrical components of the tipping cylinder function
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
Picking up the bucket
Picking up the bucket
Description of electrical components of the tipping cylinder function
Bucket pick-up automation displacement sensor (B28-KRA)
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
SMART HANDLING
SMART HANDLING overload limitation function
Lift arm control potentiometer function (R023-KRA)
Limit switch function 1 (telescopic arm fully retracted) (S116-KRA)
Stretch Measuring Strip Load Sensor (B008)
Description of SMART HANDLING electrical components
Lift arm control potentiometer (R023-KRA)
Hydraulic function disconnect switch (S084-KRA)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
Vertical descent switch (S125-KRA)
SMART HANDLING adjustment and diagnosis
Calibrate the overload warning indicator
Error codes in normal operation
07 Towing device
0715 Drive Ball Coupling
0720 Hitch
AUTO HITCH
Function Description
Quick change lock switch (key) (S040-KRA)
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
Switch (Key) (S131-KRA) Auto Hitch
09 Hydraulic
0907 Hydraulic oil cooler
0905 Hydraulic oil tank
Hydraulic oil tank (XX)
Denominations
0910 Bombs
Working hydraulic system pump
Denominations
Function Description
0915 Hydraulic pipes
Hydraulic filters
Return filter (26)
Denominations
Return filter function
Duct filter (15)
Denominations
Duct filter function (15)
Suction filter
Denominations
Suction filter function
0920 Valves
Hydraulic distributor (XIII)
Denominations
Valves in the hydraulic distributor XIII
Parts in the control knob XIII
Function Description
Check and adjust – working hydraulic system
Checking and adjustment work
Working hydraulic system check connections
Adjustment pump pressure regulator I: Check and adjust (secondary safety of the working hydraulic system)
Check and adjust LS differential pressure (marginal pressure)
Check and adjust the main pressure of the working hydraulic system (pressure limitation LS 074)
Check secondary valves
Manual presser with pressure gauge
Secondary valves type K24 and K26 (416-01, 416-03)
Check and adjust intake pressure (pressure limiting valve 154)
Type K24 Working Hydraulic System Check Report (416-01)
Type K26 Working Hydraulic System Check Report (416-03)
Anti-breakage protection for tubes with load stabilizer (XIV)
Denominations
Mounting position: Tube breakage protection with load stabilizer (XIV)
Function Description
Tube anti-breakage insurance without load stabilizer (XV)
Denominations
Function Description
Anti-breakage protection for tipping cylinder tubes (088)
Denominations
Function Description
Anti-breakage protection for extension cylinder tubes (090)
Denominations
Function Description
Rear suction valve, tipping cylinder, compensation cylinder (082)
Denominations
Mounting position: Rear suction valve, tipping cylinder, compensation cylinder (082)
Function Description
Discharge valve (134) (option)
Denominations
Function Description
Mounting position
Load stabilizer discharge valve (144)
Denominations
Function Description
4th service switching valve (Y051-KRA)
Denominations
Function Description
Pluggable connections on quick-change plate
Use 4. service switching valve (Y051-KRA)
Switching valve operation (Y051-KRA)
Constant operation of circuits 3 or 4
Modify the amount of oil 3. control circuit
0940 Hydraulic Performance Installation
dump circuit
Function Description
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Switch (key) (S070-KRA) I-0-II raise/lower dump truck
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
Switching valve 3rd circuit
Function Description
Inlet element (R019-KRA) oil quantity adjustment
Switch (S033-KRA) continuous function 3rd circuit
Quick change lock switch (key) (S040-KRA)
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
Pressure relief switch (key) (S127-KRA)
Function 4. control circuit (additional circuit behind)
Function Description
Inlet element (R019-KRA) oil quantity adjustment
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Switch (S069-KRA) I-0-II additional circuit (behind)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
Additional circuit in front (5th circuit)
Function Description
Inlet element (R019-KRA) oil quantity adjustment
Switch (S056-KRA) additional circuit (5th circuit)
Joystick disconnect switch when driving on the road (road lock) (S085-KRA)
Seat switch (S104-KRA)
Belt contact switch (S123-KRA) (option)
0980 Hydraulic connection diagram
Connection diagrams of the hydraulic system of the vehicle type K24 (416-01)
SCM 1 – Global hydraulic system type K24 (416-01)
SCM 2 – Propulsion hydraulic system type K24 (416-01)
SCM 3 – Hydraulic steering system type K24 (416-01)
SCM 4 – Working hydraulic system type K24 (416-01)
Connection diagrams of the hydraulic system of the vehicle type K26 (416-03)
SCM 1 – Global hydraulic system type K26 (416-03)
SCM 2 – Propulsion hydraulic system type K26 (416-03)
SCM 3 – Hydraulic steering system type K26 (416-03)
SCM 4 – Working hydraulic system type K26 (416-03)
10 Install. electrical/electronic
1010 Central electrical system
Central electrical system type K24 (416-01)
Central electrical system type K24 (416-01) – fuses
Fuse assignment – base central electrical system
Central electrical system type K26 (416-01) – relay
Main fuse box with relay type K24 (416-01)
Central electrical system type K26 (416-03)
Central electrical system type K26 (416-03) – fuses
Fuse assignment – base central electrical system
Central electrical system type K26 (416-03) – relay
Main fuse box with relay type K26 (416-03)
1012 Modules / sensors
D001-KRA – Steering electronics K24 / K26 (416-1 / 416-3)
Denominations
Denominations
D002-KRA – Electronic joystick K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N001-KRA – Advance electronics part 1/2 – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N001-KRA – Advance electronics part 2/2 – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N004-KRA – Electronic working hydraulic system part 1/2 – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N004-KRA – Electronic working hydraulic system part 2/2 – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N005-KRA – Diesel Engine Electronics Part 1/7 – K24 (416-1)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 2/7 – K24 (416-1)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 3/7 – K24 (416-1)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 4/7 – K24 (416-1)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 5/7 – K24 (416-1)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 6/7 – K24 (416-1)
SectionHead
Denominations
Denominations
N005-KRA – Diesel Engine Electronics Part 7/7 – K24 (416-1)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 1/9 – K26 (416-3)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 2/9 – K24 (416-1)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 3/9 – K26 (416-3)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 4/9 – K26 (416-3)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 5/9 – K26 (416-3)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 6/9 – K26 (416-3)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 7/9 – K26 (416-3)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 8/9 – K26 (416-3)
Denominations
Denominations
N005-KRA – Diesel engine electronics part 9/9 – K26 (416-3)
Denominations
Denominations
N011-KRA CAN – Analog Adapter – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N015-KRA Cabin electronics part 1/2 – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N015-KRA Cabin electronics part 2/2 – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N016-KRA Electronic option – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
N018-KRA / A064 – Telematics module – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
P006-KRA Overload warning device – K24 / K26 (416-1 / 416-3)
Denominations
Denominations
P011-KRA – Indication (display) of ditional vehicle information – K24 / K26 (416-1 / 416-3)
Denominatio
Denominations
1030 On-board computer / display devices
Instrument panel and indicator instrument
Instruments panel
Indicating instrument
1035 Multifunctional handle/lever
Electronic joystick (D002-KRA) (joystick)
1080 Electronic connection diagram
Electrical installation connection diagrams (SCM) type K24 (416-01)
SCM 01 Diesel Engine Diagnosis 3.6 DOC
Denominations
Denominations
SCM 02 Diesel engine supply 3.6 DOC
Denominations
Denominations
SCM 03 Vehicle side, 3.6 DOC diesel engine
Denominations
Denominations
SCM 04 Engine side, diesel engine 3.6 DOC
Denominations
Denominations
SCM 05 Diesel engine cooling 3.6 DOC
Denominations
Denominations
SCM 06 Propulsion
Denominations
Denominations
SCM 07 4-wheel drive disconnection
Denominations
Denominations
SCM 08 Brake
Denominations
Denominations
SCM 09 Trailer brake
Denominations
Denominations
SCM 10 Address
Denominations
Denominations
SCM 11 Up / down
Denominations
Denominations
SCM 12 Load stabilizer
Denominations
Denominations
SCM 13 Overload Device
Denominations
Denominations
SCM 14 Put in/take out
Denominations
Denominations
SCM 15 Pick up/dump
Denominations
Denominations
SCM 16 Bucket collection automation
Denominations
Denominations
SCM 17 Latching / unlatching the quick change plate
Denominations
Denominations
SCM 18 Switching valve
Denominations
Denominations
SCM 19 Additional circuit front
Denominations
Denominations
SCM 20 Additional circuit behind
Denominations
Denominations
SCM 21 Auto Hitch
Denominations
Denominations
SCM 22 Tipper
Denominations
Denominations
SCM 23 Differential lock
Denominations
Denominations
SCM 24 Control
Denominations
Denominations
SCM 25 Instrument panel
Denominations
Denominations
SCM 26 Indicators
Denominations
Denominations
SCM 27 Switches
Denominations
SCM 28 Lighting
Denominations
Denominations
SCM 29 Work focuses
Denominations
Denominations
SCM 30 Flashing light / horn
Denominations
Denominations
SCM 31 Front socket box
Denominations
Denominations
SCM 32 Pneumatic driver’s seat / fuel preheating / multimedia / air conditioning heating
Denominations
Denominations
SCM 33 Omnidirectional light / windshield heating / mirror adjustment / cigarette lighter
Denominations
Denominations
SCM 34 Clock / central lubrication system / telematics
Denominations
Denominations
SCM 35 Power
Denominations
Denominations
SCM 36 Windshield Wipers
Denominations
Denominations
Electrical installation connection diagrams (SCM) type K26 (416-03)
SCM 01 Diesel engine diagnosis 4.1
Denominations
Denominations
SCM 02 Diesel engine supply 4.1
Denominations
Denominations
SCM 03 Vehicle side, 4.1 diesel engine
Denominations
Denominations
SCM 04 Engine side, 4.1 diesel engine
Denominations
Denominations
SCM 05 Diesel engine cooling 4.1
Denominations
Denominations
SCM 06 Propulsion
Denominations
Denominations
SCM 07 4-wheel drive disconnection
Denominations
Denominations
SCM 08 Brake
Denominations
Denominations
SCM 09 Trailer brake
Denominations
Denominations
SCM 10 Address
Denominations
Denominations
SCM 11 Up / down
Denominations
Denominations
SCM 12 Load stabilizer
Denominations
Denominations
SCM 13 Overload Device
Denominations
Denominations
SCM 14 Put in/take out
Denominations
Denominations
SCM 15 Pick up/dump
Denominations
Denominations
SCM 16 Bucket collection automation
Denominations
Denominations
SCM 17 Latching / unlatching the quick change plate
Denominations
Denominations
SCM 18 Switching valve
Denominations
Denominations
SCM 19 Additional circuit front
Denominations
Denominations
SCM 20 Additional circuit behind
Denominations
Denominations
SCM 21 Auto Hitch
Denominations
Denominations
SCM 22 Tipper
Denominations
Denominations
SCM 23 Differential lock
Denominations
Denominations
SCM 24 Control
Denominations
Denominations
SCM 25 Instrument panel
Denominations
Denominations
SCM 26 Indicators
Denominations
Denominations
SCM 27 Switches
Denominations
SCM 28 Lighting
Denominations
Denominations
SCM 29 Work focuses
Denominations
Denominations
SCM 30 Flashing light / horn
Denominations
Denominations
SCM 31 Front socket box
Denominations
Denominations
SCM 32 Pneumatic driver’s seat / fuel preheating / multimedia / air conditioning heating
Denominations
Denominations
SCM 33 Omnidirectional light / windshield heating / mirror adjustment / cigarette lighter
Denominations
Denominations
SCM 34 Clock / central lubrication system / telematics
Denominations
Denominations
SCM 35 Power
Denominations
Denominations
SCM 36 Windshield Wipers
Denominations
Denominations
KRAMER ALLRAD socket overview
1085 Networks
CAN-Bus type K24 (416-01)
Function Description
CAN-Bus type K26 (416-03)
Function Description
12 Driver’s cab/platform
1240 Air conditioning equipment
Air-conditioning
Description of the heating, ventilation, air conditioning function
Component Description
75 Central lubrication
7515 Lubrication/piping equipment
Central lubrication system
Electric pump EP-1 operating mode
Integrated electronic control S-EP 4
Description
Function process
Operating process / time control
Parameter adjustment
Summary of signal indications
Working pressure adjustment
MX-F progressive distributor
Description
Function Description
92 Diagnosis
9210 Machine Error Codes
List of machine fault codes (DTC)
DTC (Diagnostic Trouble Code) Summary
Location of components
Hydraulic installation
Construction groups of the hydraulic installation
Components of the hydraulic installation
Electrical installation
A Teams, construction groups
B Sensors, signal transmitters
D Electronics
H Control lamps
M Drives
N Control knob
P Instruments
R Potentiometer / resistors
S Switch/key
U Amplifier
and electromagnetic coil

00 0300 387 1.pdf:

DEUTZ TD/TCD 3.6 L4 diesel engine
Introduction
Manual validity
Manual validity
Security
General information
Technical systems and other sources of information
Importance of technical systems
Qualification of personnel and organization
Requirements for all people who work with the machine
Machine modifications
Construction modifications
Supplementary equipment and spare parts
Requirements for spare parts
Jobs and accompanying people
Control over the machine in operation
Accompanying instructors during work
Perfect technical condition
Perfect technical condition of the machine
Danger due to damage to the machine
Comply with technical limit values
Danger zones on the machine
Danger zones
Couple machine with work device or trailer
Stand between the machine and the trailer
Danger with connected drive
Danger from machine parts during coasting
Protection devices
Keep protective devices functional
Personal protective equipment
Personal protective equipment
Wear appropriate clothing
Safety signs
Keep safety decals legible
Driving safety
Dangers when driving on the road and in the countryside
Danger of tipping over
Prepare the machine for road use
Park the machine safely
Uncontrolled parking
Keep the machine free of foreign objects
Consumables
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Fuel is harmful to health
The cooling agent is harmful to health
Environmental protection and waste disposal
Chemical products
Keep the cabin free of chemicals
Hazards arising from the work environment
Fire danger
Deadly electrical shock from exposed wires
Behavior in the case of voltage discharge from overhead lines or lightning strikes
Sources of danger on the machine
Current discharge through the electrical installation
Noise can cause health damage
Vibrations can cause health damage
Liquids under pressure
Air under presure
Poisonous exhaust gases
Hot surfaces
Dangers when going up or down
Safe up and down
Dangers when working on the machine
Only work with the machine turned off
Checking, adjustment, maintenance and repair work
Lifted machine parts and loads
Danger from welding work
Danger from painting work
Electrical installation work
Diesel engine work
Fuel handling
Handling hot liquids
security routines
First aid measures
Abbreviation index
01 Engine
0102 Complete component
Complete component
TDC engine 3.6 L4 (DOC) service side right
TDC engine 3.6 L4 (DOC) left side
TDC engine 3.6 L4 (CRT) right service side
TDC engine 3.6 L4 (CRT) left side
Engine number and crankcase serial number
DEUTZ diesel engine nameplate
0110 Engine casing
engine case
Bleeding the crankcase
Valve cover with oil separator
0115 Engine propulsion
Engine drive mechanism
Cylinder placement
0120 Cylinder head / valves / distributor wheel
gear transmission
gear transmission
wheel box
valve transmission
Power supply to hydraulic pusher and rocker arm
Sensor pulley/wheel
Elastic pins for pulley/sensor wheel
Attach the pulley to the crankshaft
0125 Fuel/injection system
Injection / fuel system
Fuel system diagram
Injection system
Injector function
Injector Function Description
Replace the injectors
Function Description
IMA code
Parameterize the IMA code with CDS
Reset injector correction values ​​with CDS (1 of 2)
Reset injector correction values ​​to zero with CDS (2 of 2)
Bosch CP4.1 high pressure pump
Control block (FCU)
High pressure pump service
Pressure limiting valve – rail
Read the openings of the rail pressure limiting valve and reset the counter with CDS (1 of 2)
Read the openings of the rail pressure limiting valve and reset the counter with CDS (2 of 2)
0130 Lubricating oil system
Lubricating oil system
Lubrication oil circuit
Lubricating oil system
Lubricating oil pump
Security valve
Oil pressure regulating valve
0135 Coolin