Claas Scorpion 9055 (K27) Telehandlers Repair Manual FR

File List:

00 0298 244 4.pdf
00 0301 793 1.pdf
00 0301 993 1.pdf

00 0298 244 4.pdf:

SCORPION7044 (K24 / 416-01)7050 (K25 / 416-07)7055 (K26 / 416-03)9055 (K27 / 416-05)
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair tips
Technical characteristics
Proper repair advice
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removal of version A
Submission of version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for hydraulic connections with cutting ring
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
Tire tightening torques
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number)
Security
General informations
To respect
Marking of warnings and dangers
General safety and accident prevention instructions
First aid measures
Risk of injury from hydraulic fluid
Exit the machine
Stop the machine
Place the machine on jack stands
Adjustment and maintenance work
Welding work
01 Motor
0102 Complete set
Diesel motor
Preparing for work
Special tool
Technical characteristics
To set down
Diesel motor
Preparing for work
Special tool
Technical characteristics
To set down
0125 Injection system, fuel supply
Fuel tank
Preparing for work
Technical characteristics
Fuel, drain
Remove the fuel level sender
Install the fuel level sender
To set down
Fuel filter
Technical characteristics
Without fuel preheating:
With fuel preheating:
To set down
With fuel preheating:
Without fuel preheating:
Fuel filter
Technical characteristics
Without fuel preheating:
With fuel preheating:
To set down
With fuel preheating:
Without fuel preheating:
Fuel lines
Technical characteristics
Fuel lines
Technical characteristics
0135 Cooling system
Radiator
Special tool
Technical characteristics
To set down
Technical characteristics
Remove the hydraulic fan drive motor
Install the hydraulic fan drive motor
Remove the fan drive distribution block
Install the fan drive distribution block
Adjust the higher fan speed
Compensation tank
Technical characteristics
Assembly tips
0140 Exhaust device
Diesel particulate filter
Technical characteristics
To set down
Diesel particulate filter
Technical characteristics
To set down
0145 Air suction
Air filter housing
Technical characteristics
To set down
Air filter housing
Technical characteristics
To set down
Charge air cooler
0150 Engine assembly parts
V-belt protection cover
Technical characteristics
To set down
V-belt protection cover
Technical characteristics
To set down
To set down
To set down
Generator
To set down
Generator
To set down
0155 Engine controls
Accelerator pedal
Technical characteristics
To set down
02 Transmission – Clutch – Cardan shaft
0210 Vibration damper
Vibration damper
Preparing for work
Technical characteristics
To set down
0230 Mechanical gearbox
Overdrive gearbox
Preparing for work
Special tool
Technical characteristics
Valid for SCORPION 7055 and 9055
Disassemble
To assemble
To set down
Valid for SCORPION 7055 and 9055
0238 Gearbox controls
Control cover
Preparing for work
Special tool
Technical characteristics
Disassemble
Valid for SCORPION 7044
Valid for SCORPION 7044
Valid for SCORPION 7044
To assemble
Valid for SCORPION 7044
To set down
Valid for SCORPION 7044
0260 Cardan shaft
Cardan shafts
Technical characteristics
Assembly tips
03 Chassis
0305 Axle suspension
Hydraulic level compensation cylinder
Preparing for work
Technical characteristics
To set down
Hydraulic cylinder pendulum axle lock
Preparing for work
Technical characteristics
To set down
0325 Drive axle, front
Front wheel steering axle
Special tool
Technical characteristics
To set down
Front wheel steering axle
Special tool
Technical characteristics
To set down
Wheel hub
Preparing for work
Special tool
Technical characteristics
Completely remove the wheel hub
Completely install the wheel hub
Disassemble
To assemble
Preparing for work
Special tool
Type 26.25:
Type 26.32:
Type 26.43:
Type 26.25:
Type 26.32:
Type 26.43:
Type 26.25:
Type 26.32, Type 26.43:
Technical characteristics
To set down
Half shafts
Technical characteristics
To set down
Tie rods
Technical characteristics
Tie rods
Technical characteristics
Axle body
Preparing for work
Special tool
Type 26.32:
Type 26.43:
Type 26.32:
Type 26.43:
Technical characteristics
To set down
Differential
Preparing for work
Special tool
Technical characteristics
Remove the drive flange
Install the drive flange
Disassemble
To assemble
If the measured rolling torque corresponds to the indicated rolling torque value (b), skip this work step!
To set down
Check the clearance between the sides of the teeth
Differential
Preparing for work
Special tool
Technical characteristics
Remove the drive flange
Install the drive flange
Disassemble
To assemble
If the measured rolling torque corresponds to the indicated rolling torque value (b), skip this work step!
To set down
Check the clearance between the sides of the teeth
Differential lock
Preparing for work
Technical characteristics
To set down
Differential
Technical characteristics
Preparing for work
Special tool
Type 26.32:
Type 26.43:
To set down
0330 Drive axle, rear
Rear-wheel steering axle
Special tool
Technical characteristics
To set down
Rear-wheel steering axle
Technical characteristics
To set down
Wheel hub
Half shafts
Tie rods
Axle body
Differential
Differential
Technical characteristics
Preparing for work
Special tool
Type 26.32:
Type 26.43:
To set down
0335 Advance command
Transmission hydraulic pump
Technical characteristics
To set down
Additional variable displacement motor of the hydraulic forwarding system
Technical characteristics
To set down
04 Brake
0405 Service brake
Service brake
Purge the air
Front axle
Rear axle
Brake mechanism
Preparing for work
Special tool
Technical characteristics
To set down
Brake mechanism
Preparing for work
Special tool
Technical characteristics
To set down
Check clearance when opening
Slow approach pedal
Technical characteristics
To set down
Calibrate the inching pedal with CDS
Calibrate the inching pedal with CDS
Brake valve
Technical characteristics
To set down
Pressure accumulator charging valve
Technical characteristics
0415 Parking brake
Parking brake
Purge the air
Parking brake
Purge the air
0420 Air trailer brake
Compressed air tank
To set down
Let the pressure escape
05 Management
0505 Steering
Management unit
Technical characteristics
To set down
Steering mode valve
Technical characteristics
To set down
Hydraulic steering cylinder
Technical characteristics
Disassemble
To assemble
To set down
Adjust the steering sensors
Synchronize direction
Hydraulic steering cylinder
Technical characteristics
Disassemble
To assemble
To set down
Adjust the steering sensors
Synchronize direction
06 Lifting device
0620 Telescopic arm
Telescopic arm
Special tool
Technical characteristics
To set down
Remove the inner tube
Install the inner tube
Remove the outer tube
Install the outer tube
Sliding plates
Technical characteristics
Quick Change Lock Plate
Preparing for work
Special tool
Technical characteristics
Valid for mechanical quick change lock plate
Valid for hydraulic quick change lock plate
To set down
Valid for mechanical quick change lock plate
Valid for hydraulic quick change lock plate
Hydraulic cylinder mount
Preparing for work
Special tool
Technical characteristics
To set down
Install the safety stand
Hydraulic compensation cylinder
Preparing for work
Special tool
Technical characteristics
To set down
Hydraulic thrust cylinder
Preparing for work
Special tool
Technical characteristics
To set down
Hydraulic cylinder tilt
Preparing for work
Special tool
Technical characteristics
Remove Tube Break Safety
Install the tube rupture safety device
To set down
Hydraulic cylinder quick change lock
Special tool
Technical characteristics
Disassemble
To assemble
Ride control system
Technical characteristics
Assembly tips
Lifting boom rotation angle transmitter
Technical characteristics
Assembly tips
Calibrate the rotation angle transmitter with CDS
Bucket Auto Return Stroke Sensor
Technical characteristics
To set down
Calibrate the displacement sensor with CDS
07 Hitch device
0705 Hitch
Hitch clevis
Technical characteristics
Height-adjustable hitch clevis
Technical characteristics
0720 Towing hook
Hitch drawbar
Preparing for work
Technical characteristics
To set down
Remove the axle
Install the axle
Remove the sensor plate
Install the sensor plate
09 Hydraulic system
0900 Hydraulic system General
Hydraulics, general
Special tool
Fill the pressure accumulator
0905 Hydraulic oil tank
Hydraulic oil tank
Special tool
Technical characteristics
To set down
Generate depression
0907 Hydraulic oil cooler
Hydraulic Oil Cooler
0910 Pumps
Hydraulic pump, tandem pump
Technical characteristics
To set down
Hydraulic pump of working hydraulic system
Technical characteristics
To set down
0915 Hydraulic circuit
Ride control system pressure accumulator
Technical characteristics
Assembly tips
0920 Valves
Working hydraulic system distribution block
Preparing for work
Technical characteristics
To set down
10 Electrical/electronic system
1000 General electrical system
Electrical system, general
Special tool
1005 Power supply
Technical characteristics
Assembly tips
Battery cut-off switch
1010 Central electrical system
Central electrical system
Technical characteristics
To set down
Electronic steering system
Technical characteristics
To set down
Technical characteristics
Remove the electronic working hydraulics system
Install the electronic working hydraulics system
Remove electronic system, option
Install the optional electronic system
Remove the electronic system from the cabin
Install the cabin electronics
Load sensor
Preparing for work
Technical characteristics
To set down
1020 Signal lighting
Driving lighting
Technical characteristics
1025 Work lighting
Work lighting
Technical characteristics
1035 Use / Multifunction lever
Electronic system control lever
Technical characteristics
To set down
Left side dashboard
Technical characteristics
To set down
Right side dashboard
Technical characteristics
To set down
Column A right side display instruments
Technical characteristics
To set down
Overload indicator
Right side switch strip
Technical characteristics
Remove the switch
Install the switch
Slow range potentiometer
Technical characteristics
To set down
Calibrate the potentiometer with CDS
12 Cabin – Driving position
1210 Cabin
Technical characteristics
To set down
Special tool
Technical characteristics
1230 Headquarters
Driver’s seat
Technical characteristics
To set down
1235 Cabin heater
Cabin heater lines
Special tool
Technical characteristics
Heat exchanger
Special tool
Technical characteristics
To set down
Technical characteristics
To set down
1240 Air conditioning
Air conditioning, general
Empty the air conditioning
Fill the air conditioning
Air conditioning compressor
Technical characteristics
To set down
Evaporator
Technical characristics
To set down
Condenser and filter dryer
Technical characteristics
Remove the capacitor
Install the capacitor
Remove the filter dryer
Install the filter dryer
75 Central lubrication system
7505 Tank / Pump
Tank, pump
Technical characteristics
To set down
7515 Pipes
Lubrication lines
Special tool
80 Assembly / body parts
8025 Covering sheets / covers
Technical characteristics
To set down
Protection
Technical characteristics
To set down
Underbody protection
Technical characteristics
To set down
Cabin front cladding
Technical characteristics
To set down
8030 Wings
Technical characteristics
95 Overview of maintenance parts
9599 Maintenance work
Maintenance access
Replace the fuel pre-filter
Bleed the air from the fuel system
Deutz TCD 3.6 L4:
Deutz TCD 4.1 L4:
Adjust valve clearance
Deutz TCD 3.6 L4:
Deutz TCD 4.1 L4:
Check brake discs for wear
Tension the generator V-belt
Tension the air compressor V-belt
Tighten the air conditioning compressor V-belt
Checking the overdrive gearbox oil level
Change the overdrive gearbox oil
Pour the oil from the overdrive gearbox
Check the oil level of the all-wheel drive disconnect gearbox
Change the all-wheel drive gearbox oil
Filling the all-wheel drive disconnect gearbox with oil
Check the planetary gear oil level
Drain the oil from the planetary gear
Pour oil into planetary gear
Check the oil level in the differential
Drain the differential oil
Fill the differential with oil
Check telescopic arm sliding plates
Check the oil level in the hydraulic system
Replace hydraulic system oil
Replace the hydraulic system return filter
Replace the hydraulic system air filter
Replace the hydraulic system suction filter
Replace the hydraulic system supply pressure filter
Clean the control unit inlet hydraulic system line filter
Clean hydraulic system line filter, control unit line
Maintenance display

00 0301 793 1.pdf:

Deutz TCD 4.1 L4
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair tips
Technical characteristics
Proper repair advice
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removal of version A
Submission of version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Treatment of sealing surfaces
Spare parts
Operating consumables
Tightening torques
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for hydraulic connections with cutting ring
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number)
Security
General informations
To respect
Signal word
General safety and accident prevention instructions
First aid measures
Risk of injury from hydraulic fluid
Exit the machine
Stop the machine
Place the machine on jack stands
Adjustment and maintenance work
Welding work
Notes for working on the diesel engine
Protection against accidents
Cleanliness
Assembly tips
Engine overhaul
01 Motor
0102 Complete set
Rated motor characteristic data
TCD 4.1 L4
Engine Description
Lighting order
Start the engine manually
Special tool
Install the rotation tool on the flywheel side
Place the rotation tool on the torsional vibration damper
0105 Engine suspension
Engine suspension
Technical characteristics
0110 Motor housing
Crankcase air bleeding
Technical characteristics
To set down
Crankshaft speed sensor
Technical characteristics
Preparing for work
Camshaft speed sensor
Technical characteristics
Flywheel housing
Technical characteristics
Special tool
To set down
Gear housing
Technical characteristics
Preparing for work
To set down
Crankshaft seal ring
Technical characteristics
Special tool
To set down
Front cover
Technical characteristics
To set down
Crankshaft seal ring
Technical characteristics
Special tool
To set down
Replace shaft liner
Technical characteristics
Preparing for work
Special tool
To set down
Crankcase
Technical characteristics
Preparing for work
Check cylinder bore
0115 Powertrain
Technical characteristics
Special tool
Assembly advice
Check the piston
Remove the piston rings
Install the piston rings
Check piston rings
Measure the piston protrusion
Connecting rod
Technical characteristics
Special tool
Assembly advice
To set down
Torsional vibration damper
Technical characteristics
Preparing for work
Special tool
To set down
Crankshaft
Technical characteristics
To set down
Check axial play
Crankshaft bearing
Technical characteristics
Special tool
To set down
Flywheel
Technical characteristics
Preparing for work
Special tool
To set down
Remove the ring gear
Install the ring gear
0120 Cylinder head – Valves – Distribution
Upper valve cover
Technical characteristics
To set down
Cylinder head
Technical characteristics
Special tool
To set down
Rocker arm
Technical characteristics
Disassemble
To assemble
To set down
Camshaft
Technical characteristics
To set down
Technical characteristics
Special tool
To set down
Valve head and valve stem diameter
Valve guide diameter
Valve stem clearance
Valve Removal
Adjust valve clearance
Compression pressure
Special tool
0125 Injection system, fuel supply
Fuel feed pump
Technical charactercs
Fuel filter
Technical characteristics
Fuel lines
Technical characteristics
Special tool
To set down
Technical characteristics
Preparing for work
Special tool
Remove rail/fuel pressure sensor
Dismantle the pressure relief valve
Install the pressure relief valve
Install the fuel rail/pressure sensor
To set down
Injector
Technical characteristics
Special tool
Assembly advice
To set down
Injector socket
Technical characteristics
Preparing for work
Special tool
To set down
High pressure pumps
Technical characteristics
Preparing for work
Special tool
To set down
Command block
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
0130 Lubrication system
Oil suction tube
Technical characteristics
Lubricating Oil Cooler
Technical characteristics
Preparing for work
Lubricating oil cooler housing
Technical characteristics
To set down
Lubricating oil pump
Oil injection nozzle
Technical characteristics
Assembly tips
Oil level gauge
Technical characteristics
0135 Cooling system
Coolant lines
Technical characteristics
Preparing for work
Thermostat housing
Technical characteristics
Preparing for work
To set down
Thermostat
Technical characteristics
To set down
Check lifting stroke
Engine temperature sensor
Technical characteristics
Coolant pump
Technical characteristics
Preparing for work
To set down
Fan bearing
Technical characteristics
0140 Exhaust device
Exhaust gas turbocharger
Technical characteristics
Preparing for work
Special tool
To set down
Exhaust collector tube
Technical characteristics
Preparing for work
Special tool
To set down
Exhaust gas recirculation radiator
Technical characteristics
Preparing for work
Special tool
To set down
Special check valve
Technical characteristics
Preparing for work
To set down
Adjustment device
Technical characteristics
Preparing for work
Special tool
Assembly advice
To set down
Exhaust gas mass flow sensor
Technical characteristics
Assembly tips
0145 Air suction
Charge air pipe
Technical characteristics
Preparing for work
To set down
Heating flange
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Mixing tube
Technical characteristics
To set down
Butterfly
Technical characteristics
To set down
0150 Engine assembly parts
Technical characteristics
Assembly advice
Generator
Technical characteristics
Disassemble
To assemble
To set down
Remove the console
Install the console
Protection plate
Technical characteristics
Air conditioning compressor
Technical characteristics
Assembly advice
Belt tensioner
Technical characteristics
Drive Belt Pulley
Technical characteristics
Compressor
Technical characteristics
Preparing for work
Assembly tips
0155 Engine controls
High current start relay
Technical characteristics
0165 Exhaust gas aftertreatment
Diesel particulate filter
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
Diesel particulate filter differential pressure sensor
Technical characteristics

00 0301 993 1.pdf:

SCORPION7044 (K24 / 416-11)7050 (K25 / 416-17)7055 (K26 / 416-13)9055 (K27 / 416-15)
Contents
Introduction
General informations
Validity of the notice
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair tips
Technical characteristics
Proper repair advice
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removal of version A
Submission of version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Treatment of sealing surfaces
Spare parts
Tightening torques
Tightening torques for metric ISO threads
Tightening torques for metric fine pitch threads
Tightening torques for screw connections with bicone connection and hydraulic connections with flexible sealing gasket
Tightening torques for hydraulic connections with cutting ring
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for tangent screw clamps
Tightening torques for hose clamps with round bolts
Tire tightening torques
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number)
Security
General informations
To respect
Marking of warnings and dangers
General safety and accident prevention instructions
First aid measures
Risk of injury from hydraulic fluid
Exit the machine
Stop the machine
Place the machine on jack stands
Adjustment and maintenance work
Welding work
01 Motor
0102 Complete set
Diesel motor
Preparing for work
Special tool
Technical characteristics
To set down
Diesel motor
Preparing for work
Special tool
Technical characteristics
On air brake circuits:
To set down
On air brake circuits:
0125 Injection system, fuel supply
Fuel tank
Preparing for work
Technical characteristics
Fuel, drain
Remove the fuel level sender
Install the fuel level sender
To set down
Fuel filter
Technical characteristics
Without fuel preheating:
With fuel preheating:
To set down
With fuel preheating:
Without fuel preheating:
Fuel filter
Technical characteristics
Without fuel preheating:
With fuel preheating:
To set down
With fuel preheating:
Without fuel preheating:
Fuel lines
Technical characteristics
Fuel lines
Technical characteristics
0135 Cooling system
Radiator
Special tool
Technical characteristics
To set down
Technical characteristics
Remove the hydraulic fan drive motor
Install the hydrauli