Claas Talos 130-120 (A38) Tractors Repair Manual EN
$100.00
- Model: Talos 130-120 (A38) Tractors
- Type Of Manual: Repair Manual
- Language: EN
- Format: PDF(s)
- Size: 78.3 MB
File List:
00 1145 865 0.pdf
00 1150 409 0.pdf
00 1145 865 0.pdf:
TALOS 130-120
Table of contents
Introduction
  General Information
    Using the repair manual
    Scope of the repair manual
  General repair instructions
    Technical specifications
    Cause of damage
    Spare parts
    Diesel engine
    Generator
    Welding work
    Drive belt/drive chains
    Tapered ring assemblies
    Self-locking bolts with microencapsulated glue
    Threadlock
    Lock collar bearing
    Collet bearing
    Screwed unions with cutting rings on the hydraulic pipes
    Progressive ring bolt connectors on hydraulic pipes
    Double flare unions screwed onto the hydraulic pipes
    Flexible hydraulic hoses
    Advice for economical repairs
  Torque settings
    Standardised tightening torques for metric threaded screws
      Tightening torques for DIN 3865 hydraulic unions
  Technical specifications
    Lubricants
CCN explanation
  CCN (CLAAS Component Number)
    Electric system standard
      Overview
    Hydraulic system standard
      Overview
    CCN Index
  General Information
    Important note
    Identification of warning and danger signs
    General Safety and Accident Prevention Regulations
    Leaving the machine
    Adjusting and maintenance work
    Risk of injury through hydraulic liquid
    Air conditioner
    Hydraulic accumulators
    First aid measures
    Battery isolating switch
    Jacking up the machine
    Putting the machine out of operation
01 Engine
  0102 Complete component
    Introduction
    General points
      TALOS 120 engine (type S4Q) – Overview
      TALOS 130 engine (type S4Q-T) – Overview
      Location of the engine serial number
      Technical specifications
    General instructions
      Special tool
      Determining when to service the engine
      Compression measurement
      Precautions for removal and refitting
      Fitting oil seals, O-rings and bearings
    Tests and adjustments
      Dynamometer test (running in)
    Maintenance standards
      Cylinder block
      Cylinder head
      Main rotating parts
      Timing pinions
      Lubrication system
      Cooling system
      Fuel supply
      Electrical system
    Tightening torques
    Thread sealants
  0110 Engine housing
    Separating the engine from the clutch housing
    Flywheel
      Special tool
      General view
      Inspection
      Refitting
  0115 Engine unit
    Removing the timing pinions, camshaft, balancer shafts and sump
      Overview of the assembly
      Removing the crankshaft pulley
      Removing the timing cover
      Checking the clearance between the teeth
      Checking the intermediate pinion axial play
      Removing the intermediate pinion
      Checking the camshaft axial play
      Removing the sump and the gasket
      Removing the balancer shafts
      Removing the oil pump
      Removing the camshaft
      Removing the front plate
    Inspecting the timing pinions, camshaft, balancer shafts and sump
      Special tools
      Crankshaft pulley
      Intermediate pinion
      Camshaft
    Refitting the timing pinions, camshaft, balancer shafts and sump
      Fitting the front plate
      Fitting the camshaft
      Fitting the oil pump
      Fitting the balancer shafts
      Fitting the sump
      Fitting the intermediate pinion
      Checking the clearance between the teeth on the timing pinions
      Fitting the oil seal
      Fitting the timing cover
      Refitting the crankshaft pulley
    Removing the pistons, connecting rods, crankshaft and cylinder block
      Overview of the assembly
      Checking the end clearance of the big end
      Removing the connecting rod caps
      Removing the pistons
      Removing the piston rings
      Removing the piston pins
      Checking the crankshaft axial play
      Removing the main bearing caps
      Removing the crankshaft
    Inspecting the pistons, connecting rods, crankshaft and cylinder block
      Pistons, rings and pins
      Checking the connecting rods
      Crankshaft
      Cylinder block
      Pushrods
    Refitting the pistons, connecting rods, crankshaft and cylinder block
      Special tool
      Fitting the pushrods
      Fitting the crankshaft
      Refitting the piston pins
      Refitting the piston rings
      Refitting the pistons
    Fault finding
      Faults and solutions
  0120 Cylinder head / Valves / Idler gear
    Removing the cylinder head and the valve mechanism
      Overview of the assembly
      Removing the rocker arm shaft
      Removing the rocker arm shaft
      Removing the cylinder head
      Removing the valves and valve springs
      Removing the valve stem seals
      Cleaning the cylinder head
      Measuring the piston protrusion
    Inspecting the cylinder head and the valve mechanism
      Special tools
      Cylinder head
      Rocker arms and rocker arm shaft
      Valve springs
      Pushrods
      Valves, valve guides and valve seats
      Replacing the injectors
    Refitting the cylinder head and the valve mechanism
      Special tool
      Fitting the valve stem seals
      Fitting the valves and valve springs
      Refitting the cylinder head
      Refitting the rocker arms and rocker arm shaft
    Adjusting the valve clearance
      Special tool
    Fault finding
      Faults and solutions
  0125 Injection – / Fuel system
    Injection and fuel supply system – General information
    Fuel filter (paper cartridge type)
      Removal and inspection
    Priming the supply system
      Fuel filter
      Injection pump (turbulence chamber type)
    Removing the injection and fuel supply system
      Disconnecting the fuel pipes
      Removing the injectors
      Removing the injection pump
    Injection advance
      Injection advance setting methods
      Checking the injection advance
      Setting the injection advance
    Injectors
      Removing
      Refitting
    Fault finding
      Faults and solutions
  0130 Lubricating oil system
    Lubrication system – General information
    Oil pump
      Removing
      Inspection
      Refitting
    Oil filter
      Inspection
    Discharge valve
      Inspection
    Fault finding
      Faults and solutions
  0135 Cooling system
    Cooling system – General information
    Water pump
      Inspection
    Thermostat
    Fault finding
      Faults and solutions
  0145 Air intake
    Air intake system
      General points
      Removal, inspection and refitting
      Fault finding
    Turbocharger
      General points
      Engine troubleshooting
      Faults and solutions
      Checks to be carried out according to the symptoms observed
  0190 Accessories
    Electric starting motor
      Removing
      Inspection
      Refitting
      Inspection and test after refitting
    Alternator
      Removing
      Inspection
      Refitting
    Glow plugs
      Inspection
    Fault finding
02 Gearbox / Clutch / Universal drive shaft
  0202 Complete component
    Transmission general view
      Removing/refitting the transmission
      Transmission inspection
      Faults and solutions
    Separating the clutch housing from the central housing
    Separating the central housing from the rear axle housing
  0215 Mechanical clutch
    Clutch inspection and repair
      Special tools
      Clutch operation
      Specifications
      Clutch cross-sectional view
      Clutch disc / Sleeve assembly
      Inspection and solutions
      Separating the clutch and sleeve
      Clutch disc inspection
      Inspecting the pressure plate
      Refitting the clutch and sleeve
      Removing the clutch release fork and bearing
      Refitting the clutch release bearing
  0218 Clutch control
    Checking the clutch pedal setting
  0220 Mechanical reverser
    Direction reversal system
      Clutch housing (direction reverser) – Cross- sectional view
      Clutch housing components (direction reverser)
      Direction reverser operation
      Removing the direction reverser system
  0228 Reverser control
    Direction reversal system
      Forward/reverse gear fork shaft
  0230 Mechanical gearbox
    Main transmission system
      Removing the gearbox
    Range box
      Cross-sectional view
      Removing the range (components)
  0238 Gearbox control
      Gear lever operation
      Inspecting the synchros
      Gearbox synchro drive train
    Range box
      Range lever operation
      Drive train
  0240 Rear axle housing
    Repairing the rear axle housing
      Rear axle housing – Cross-sectional view
      Removing the brakes
      Axle tube – Cross-sectional view
      Removing the final drives
      Refitting the rear axle
  0242 Differential
    Rear differential locking system
      Special tools
      Rear differential lock – Cross-sectional view
      Rear differential lock
      Removing the differential lock fork
      Differential drive pinion shaft – Cross-sectional view
      Removing the drive pinion shaft
      Refitting the drive pinion shaft
      Setting the clearance between the teeth and the drag torque
  0252 Electro-hydraulical front axle drive
    4-wheel drive transmission
      4-wheel drive transmission – Cross-sectional views
      4-wheel drive transmission operation
      Removing the 4-wheel drive transmission
03 Chassis
  0325 Driven steering axle, front
    Front axle – General view
    Repairing the front axle
      Wheel hub – Exploded view
      Repairing the wheel hub and pivot
    Removing / Refitting the front axle
      Removing the steering cylinder
      Removing the steering rod
      Removing the wheel reduction gear
      Removing the wheel shafts
      Removing the front axle differential
      Refitting the front axle differential
    Adjusting the drive pinion and front axle differential
      Drive pinion and front axle differential – Cross- sectional view
      Calibrating the drive pinion
04 Brake
  0405 Service brake
    Brake system
      Brake system – Cross-sectional view
      Operation
      Removing the brakes and rear differential
  0415 Parking brake
    Handbrake
      Handbrake operation
05 Steering
  0505 Steering
    Steering
      Hydrostatic steering system
      Faults and solutions
      Removing the steering gearbox
      Refitting the steering gearbox
06 Lift device
  0605 Rear power lift
    Rear hydraulic lifting system
      Linkage cover – Cross-sectional view
    Hydraulic linkage control valve block
      Cross-sectional view
      Arm neutral phase
      Arm lifting phase
      Arm lowering phase
    Tightening torques
    Lowering speed adjustment valve and cylinder safety valve
    Removing the linkage cover
      Removing the linkage
    Adjusting the lifting rods
    Faults and solutions
08 Drives
  0802 Rear PTO
    Power take-off
      Power take-off (3 speeds) – Cross-sectional view
      Power take-off control
      Removing the power take-off
09 Hydraulic system
  0915 Hydraulic lines
    Description of the hydraulic system
      Special tools
      Hydraulic circuit components
      Hydraulic system diagram
    Low pressure circuit
      Independent power take-off control
      Independent power take-off clutch – Cross- sectional view
  0920 Valves
    Auxiliary spool valves
      Auxiliary spool valve control levers
    Front electrohydraulic block
      Front pressure outlet
      Front electrohydraulic block
10 Electrical / Electronic equipment
  1015 Wiring harnesses
    Key for function diagrams and installation diagrams
      Special tools
    List of connectors
    Harness identification
    Harness 1: Engine harness
      Engine, front section
    Harness 2: Cover
      Front lighting
    Harnesses 3 and 4: Front section and dashboard harnesses
      Front section and dashboard harnesses – Cab version
      Front section and dashboard harnesses – Platform version
    Harness 5: Under cab / Platform
      Under cab harness
      Platform harness
    Harness 6: Cab
      Air conditioning
  1080 Electronic circuit diagram
    Key for function diagrams and installation diagrams
      Special tools
    Stopping the engine
    Pre-heating
    Alternator, Battery
    Power take-off
    Indicator lights
    Lighting
    Fuel gauge
    Coolant temperature and oil pressure warning lights
    Air conditioning
    Washer/Wiper
12 Cab / Operator’s platform
  1210 Cab
    Separating the cab
00 1150 409 0.pdf:
TALOS 130-120
Table of contents
Introduction
  General Information
    Using this repair manual
    Scope of the repair manual
  General repair instructions
    Technical specifications
    Cause of damage
    Spare parts
    Diesel engine
    Generator
    Welding work
    Drive belt/drive chains
    Tapered ring assemblies
    Self-locking bolts with microencapsulated glue
    Threadlock
    Lock collar bearing
    Collet bearing
    Screwed unions with cutting rings on the hydraulic pipes
    Progressive ring bolt connectors on hydraulic pipes
    Double flare unions screwed onto the hydraulic pipes
    Flexible hydraulic hoses
    Advice for economical repairs
  Torque settings
    Tightening torques for NF E25-030-1 2007-12-01 standard metric threads
  Technical specifications
    Lubricants
CCN explanation
  CCN (CLAAS Component Number)
    Electric systems standard
      Overview
    Hydraulic system standard
      Overview
  General Information
    Of special importance
    Identification of warning and danger signs
    General safety and accident prevention regulations
    Leaving the machine
    Adjustment and maintenance operations
    Risk of injury from hydraulic fluid
    Air conditioner
    Hydraulic accumulators
    First aid measures
    Battery isolating switch
    Jacking up the machine
    Putting the machine out of operation
01 Engine
  0102 Complete component
    Introduction
    General points
      TALOS 120 engine (type S4Q) – Overview
      TALOS 130 engine (type S4Q-T) – Overview
      Location of the engine serial number
        Engine model designation
      Technical specifications
    General instructions
      Special tool
      Determining when to service the engine
      Compression measurements
        Prerequisites
        Compression
      Precautions for removal and refitting
        Refitting
      Fitting lip seals, O-rings and bearings
        Lip seals
        Bearings
    Tests and adjustments
      Dynamometer test (running in)
        Starting procedure
        Inspection after starting the engine
        Dynamometer test conditions
        Inspection after running in
    Maintenance standards
      Cylinder block
        Main bearings
        Pushrod bores
        Camshaft
      Cylinder head
        Valves and valve guides
        Valve seats
        Valve springs
        Pushrods
      Main rotating parts
        Crankshaft
        Piston rings
        Piston pins
        Connecting rods
        Flywheel
      Timing pinions
        Camshaft
        Intermediate pinions
        Clearance between teeth
        Balancer shafts
      Lubrication system
        Oil pump
      Cooling system
        Water pump
        Thermostat
      Fuel supply
        Injectors
      Electrical system
        Electric starting motor
        Alternator
    Tightening torques
    Thread sealants
  0110 Engine housing
    Separating the engine from the clutch housing
    Flywheel
      Special tool
      General view
        Removing the flywheel
        Removing the rear cover
      Inspection
        Flywheel and crown wheel
      Refitting
        Fitting the rear cover lip seal
        Fitting the rear cover
        Fitting the flywheel
        Checking the surface run out and the bore run out on the flywheel pilot bearing
  0115 Engine unit
    Removing the timing pinions, camshaft, balancer shafts and sump
      Overview of the assembly
      Removing the crankshaft pulley
      Removing the timing cover
      Checking the clearance between the teeth
      Checking the intermediate pinion axial play
      Removing the intermediate pinion
      Checking the camshaft axial play
      Removing the sump and the gasket
      Removing the balancer shafts
      Removing the oil pump
      Removing the camshaft
      Removing the front plate
    Inspecting the timing pinions, camshaft, balancer shafts and sump
      Special tools
      Crankshaft pulley
      Intermediate pinion
        Checking the clearance between the intermediate pinion and the shaft
        Replacing the intermediate pinion ring
        Replacing the intermediate pinion shaft
      Camshaft
        Checking the cam lift height
        Checking the clearance between the camshaft journal and the bore in the cylinder block (or ring)
        Checking the deformation
        Removing the camshaft pinion
        Fitting the camshaft pinion and the stop plate
        Checking the deformation of the balancer shafts
        Replacing the balancer shaft bearings
    Refitting the timing pinions, camshaft, balancer shafts and sump
      Fitting the front plate
      Fitting the camshaft
      Fitting the oil pump
      Fitting the balancer shafts
      Fitting the sump
      Fitting the intermediate pinion
      Checking the clearance between the teeth on the timing pinions
      Fitting the lip seal
      Fitting the timing cover
      Refitting the crankshaft pulley
    Removing the pistons, connecting rods, crankshaft and cylinder block
      Overview of the assembly
      Checking the clearance of the big end
        Maximum permissible average weight difference between all the connecting rods on the same engine
      Removing the connecting rod caps
      Removing the pistons
      Removing the piston rings
      Removing the piston pins
      Checking the crankshaft axial play
      Removing the main bearings
      Removing the crankshaft
    Inspecting the pistons, connecting rods, crankshaft and cylinder block
      Pistons, rings and pins
        Checking the piston diameter
        Checking the pistons and piston rings
        Checking the clearance between the ends of the piston rings
        Checking the clearance between the piston pin and the bore
        Checking the clearance between the connecting rod ring and the piston pin
        Replacing the connecting rod rings
      Checking the connecting rods
      Crankshaft
        Checking the lubrication clearance of the connecting rod bearing shells
        Checking the lubrication clearance for the main bearings
        Checking the rotating surface of the lip seal
        Checking the run out
        Removing the crankshaft pinion
        Fitting the crankshaft pinion
        Fitting the crankshaft balancer shaft drive pinion
      Cylinder block
        Checking the bores
        Checking the top surface
      Pushrods
        Checking wear
        Checking the clearance between the pushrod and the bore
    Refitting the pistons, connecting rods, crankshaft and cylinder block
      Special tool
      Fitting the pushrods
      Fitting the crankshaft
      Refitting the piston pins
      Refitting the piston rings
      Refitting the pistons
    Fault finding
      Faults and solutions
  0120 Cylinder head / Valves / Idler gear
    Removing the cylinder head and the valve mechanism
      Overview of the assembly
      Removing the rocker arm shaft
      Removing the rocker arm shaft
      Removing the cylinder head
      Removing the valves and valve springs
      Removing the valve stem seals
      Cleaning the cylinder head
      Measuring the piston protrusion
    Inspecting the cylinder head and the valve mechanism
      Special tools
      Cylinder head
      Rocker arms and rocker arm shaft
      Valve springs
      Pushrods
      Valves, valve guides and valve seats
        Measuring the valve rods
        Checking the clearance between the rods and the valve guides
        Replacing the valve guides
        Checking the valves
        Replacing the valve seats
        Rectifying the valves
        Rectifying the valve seats
        Grinding in the valves
      Replacing the injectors
    Refitting the cylinder head and the valve mechanism
      Special tool
      Fitting the valve stem seals
      Fitting the valves and valve springs
      Refitting the cylinder head
        Tightening the cylinder head bolts
      Refitting the rocker arms and rocker arm shaft
        Fitting the pushrods
        Refitting the rocker arm shaft
    Adjusting the valve clearance
      Special tool
    Fault finding
      Faults and solutions
  0125 Injection – / Fuel system
    Injection and fuel supply system – General information
    Fuel filter (paper cartridge type)
      Removal and inspection
    Priming the supply system
      Fuel filter
      Injection pump (turbulence chamber type)
    Removing the injection and fuel supply system
      Disconnecting the fuel pipes
      Removing the injectors
      Removing the injection pump
    Injection advance
      Injection advance setting methods
        Case 1: Fitting the engine on the assembly chain
        Case 2: Replacing only the injection pump
      Checking the injection advance
      Setting the injection advance
    Injectors
      Removing
        Injection pressure (valve opening pressure)
        Dispersal pattern
      Refitting
        Refitting sequence:
    Fault finding
      Faults and solutions
  0130 Lubricating oil system
    Lubrication system – General information
    Oil pump
      Removing
      Inspection
        Clearance between the external rotor and the internal rotor
        Clearance between the rotors and the cover
        Clearance between the external rotor and the unit
      Refitting
    Oil filter
      Inspection
    Discharge valve
      Inspection
    Fault finding
      Faults and solutions
  0135 Cooling system
    Cooling system – General information
    Water pump
      Inspection
    Thermostat
    Fault finding
      Faults and solutions
  0145 Air intake
    Air intake system
      General points
      Removal, inspection and refitting
      Fault finding
        Faults and solutions
    Turbocharger
      General points
        Common symptoms
      Engine troubleshooting
        Visual and mechanical checks
        Checking the turbine wheel and housing
        Checking the compressor wheel and housing
        Checking the rotating assembly
        Checking the turbocharging pressure limit valve
      Faults and solutions
      Checks to be carried out according to the symptoms observed
        Before removal
        During removal
        After removal
  0190 Accessories
    Electric starting motor
      Removing
      Inspection
        Armature
        Field winding
        Brush and brush holder
        One-way clutch
        Gearshaft end play
      Refitting
        Refitting sequence:
      Inspection and test after refitting
        Setting the pinion clearance
        No-load test
        Magnetic switch
    Alternator
      Disassembly
      Inspection
        Stator coil
        Rectifier
      Reassembling
        Refitting sequence:
        Holding the brushes when refitting the rotor
    Glow plugs
      Inspection
    Fault finding
02 Gearbox / Clutch / Universal drive shaft
  0202 Complete component
    Transmission general view
      Removing/refitting the transmission
      Transmission inspection
      Faults and solutions
    Separating the clutch housing from the central housing
    Separating the central housing from the rear axle housing
  0215 Mechanical clutch
    Clutch inspection and repair
      Special tools
      Clutch operation
      Specifications
      Clutch cross-sectional view
      Clutch disc / Sleeve assembly
      Inspection and solutions
      Separating the clutch and sleeve
      Clutch disc inspection
      Inspecting the pressure plate
      Refitting the clutch and sleeve
      Removing the clutch release fork and bearing
      Refitting the clutch release bearing
  0218 Clutch control
  0220 Mechanical reverser
    Direction reversal system
      Clutch housing (direction reverser) – Cross-sectional view
      Clutch housing components (direction reverser)
      Direction reverser operation
      Removing the direction reverser system
  0228 Reverser control
    Direction reversal system
      Forward/reverse gear fork shaft
  0230 Mechanical gearbox
    Main transmission system
      Removing the gearbox
    Range box
      Cross-sectional view
      Removing the range box (components)
  0238 Gearbox control
      Gear lever operation
      Inspecting the synchros
      Gearbox synchro drive train
        1st gear drive
        2nd gear drive
        3rd gear drive
        4th gear drive
    Range box
      Range lever operation
      Drive train
        1st range drive
        2nd range drive
        3rd range drive
        4th range drive
  0240 Rear axle housing
    Repairing the rear axle housing
      Rear axle housing – Cross-sectional view
      Removing the brakes
      Axle tube – Cross-sectional view
      Removing the final drives
      Reassembling the rear axle
  0242 Differential
    Rear differential locking system
      Special tools
      Rear differential lock – Cross-sectional view
      Rear differential lock
      Removing the differential lock fork
      Differential drive pinion shaft – Cross-sectional view
      Removing the drive pinion shaft
      Refitting the drive pinion shaft
      Setting the clearance between the teeth and the drag torque
  0252 Electro-hydraulical front axle drive
    4-wheel drive transmission
      4-wheel drive transmission – Cross-sectional views
      4-wheel drive transmission operation
      Removing the 4-wheel drive transmission
03 Chassis
  0325 Driven steering axle, front
    Front axle – General view
    Repairing the front axle
      Wheel hub – Exploded view
      Repairing the wheel hub and pivot
    Removing / Refitting the front axle
      Removing the steering cylinder
      Removing the steering rod
      Removing the wheel reduction gear
      Removing the wheel shafts
      Removing the front axle differential
      Refitting the front axle differential
    Adjusting the drive pinion and front axle differential
      Drive pinion and front axle differential – Cross-sectional view
        Setting the position of the drive pinion shaft
        Preloading the drive pinion bearing
        Clearance between the teeth on the drive pinion and the crown wheel
      Calibrating the drive pinion
04 Brake
  0405 Service brake
    Brake system
      Brake system – Cross-sectional view
      Operation
      Removing the brakes and rear differential
  0415 Parking brake
    Handbrake
      Handbrake operation
05 Steering
  0505 Steering
    Steering
      Hydrostatic steering system
      Faults and solutions
      Removing the steering gearbox
      Refitting the steering gearbox
06 Lift device
  0605 Rear power lift
    Rear hydraulic lifting system
      Linkage cover – Cross-sectional view
        Description
        Neutral position -> Arm raised
        Arm raised -> Neutral position
        Neutral position -> Arm lowered
        Arm lowered -> Neutral position
    Hydraulic linkage control valve block
      Cross-sectional view
      Arm neutral phase
      Arm lifting phase
      Arm lowering phase
    Tightening torques
    Lowering speed adjustment valve and cylinder safety valve
    Removing the linkage cover
      Removing the linkage
    Adjusting the lifting rods
    Faults and solutions
08 Drives
  0802 Rear PTO
    Power take-off
      Power take-off (3 speeds) – Cross-sectional view
      Power take-off control
      Removing the power take-off
09 Hydraulic system
  0915 Hydraulic lines
    Description of the hydraulic system
      Special tools
      Hydraulic circuit components
      Hydraulic system diagram
    Low pressure circuit
      Independent power take-off control
      Independent power take-off clutch – Cross-sectional view
        Power take-off disengagement (lubrication)
        Engagement of the power take-off
  0920 Valves
    Auxiliary hydraulic control valves
      Auxiliary hydraulic control valve control
      Connections
        Operation
      Hydraulic circuit diagram
      Fitting/removal
    Front electrohydraulic block
      Front pressure outlet
      Front electrohydraulic block
        Auxiliary spool valve
10 Electrical / Electronic equipment
  1000 General electrical system
    Electrical system – General points
      Technical specifications
      Special tools
      Fault finding
    Key for function diagrams and installation diagrams
    Changing the bulbs
      Front lights
      Indicators and side lights
      Rear lights
      Front/rear work lights
      Cab interior lighting
  1005 Power supply
      Starting safety switch
      S064 Key-operated ignition
      Y015 Engine stop solenoid valve
      Engine stop relay
      Starting relay
      Preheating timer
      Preheating relay
      Fuse wire
      R032 Cigarette lighter
      S015 Daytime running lights switch
      Cab supply relay
      Flashing unit
    Power take-off
      S114 Rear power take-off on/off switch
      Power take-off pressure warning relay
      Automatic lift relay (optional)
  1012 Modules / sensors
    Terminal module A101
      Tachometer
      Running time counter
      Fuel gauge
      Coolant temperature
    Engine sensors
      B045 Coolant temperature sensor
      B381 Fuel filter water sensor
      R035 Fuel level resistor
      Z042 Engine oil pressure switch
    Transmission sensors
      B123 Transmission fluid temperature sensor
      B229 Gearbox speed intermediate sensor
      B361 Clutch pedal sensor
      Range sensor
    Brake sensors
      Z126 Left-hand brake pedal switchZ127 Right-hand brake pedal switch
      Pedals uncoupled switch
    Steering sensor
      B117 Wheel angle sensor
      B144 Force sensor
      B334 Rear linkage position sensorB407 Working depth sensor
  1015 Wiring harnesses
    Harness identification
    Harness 1: Engine harness
      Engine, front section
    Harness 2: Bonnet
      Front lighting
    Harnesses 3 and 4: Front section and dashboard harnesses
      Cab version
      Platform version
    Harness 5
      Under cab
      Under platform
    Harness 6 – Cab
      Air conditioning
12 Cab / Operator’s platform
  1210 Cab
    Removing the cab
      Removing the fuel tanks
        Draining the tanks
      Right-hand side of engine
      Left-hand side of engine
      Left-hand section
      Right-hand section
    Right-hand console
      Refitting
    Rear wiper motor
      Refitting
    Front wiper motor
      Refitting
    Loudspeaker
      Refitting
    Audio equipment
      Refitting
      Refitting
  1240 Air condition
    Description of the air conditioning/heating system
      Components
      Heating/air conditioning circuit
        Specifications – air conditioning
    Maintenance of the air conditioning system
      Periodic maintenance operations
        Every 6 months
        Every year
        Every 2 years
      Checks and adjustments
        Refrigerant
        Radiator and condenser harnesses
        V-belt tension
        Duct connections
    Air conditioning and heating – Faults and solutions
      Fault finding
    Heating/air conditioning controls
      Refitting
    Air conditioning unit
      Preliminary operations
        Opening the cab roof
      Removing the air conditioning unit
      Refitting
    Disassembling the air conditioning unit
      Reassembling the air conditioning unit
    Condenser
      Refitting
    Compressor
      Refitting
Position of components
  Electric system
    Location of components
    Location of components on the engine
      Z042 Engine oil pressure switch
      B045 Coolant temperature sensor
      B381 Fuel fi
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