Bomag BC 573 RB-4 Refuse Compactor Service Manual 00840050

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Bomag BC 573 RB-4 Refuse Compactor Service Manual 00840050

$30.00

Type Of Manual: Service Manual
Manual ID: 00840050
Format: PDF
Size: 61.7MB
Number of Pages: 878
Serial Number:
101930101001 and up

Category: Bomag Service Manual PDF

Model List:
- BC 573 RB-4 Refuse Compactor

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. Basic prerequisites
2.2.2. Definition of responsible persons
2.2.3. Fundamentals for safe operation
2.2.4. Handling fuels and lubricants
2.2.5. Loading / transporting the machine
2.2.6. Start up procedure
2.2.7. Driving the machine working operation
2.2.8. Refuelling
2.2.9. Topping up AdBlue/DEF
2.2.10. Emergency procedures
2.2.11. Maintenance work
2.2.12. Repair
2.2.13. Signage
2.3. Maintenance and repair
2.3.1. Notes on repair
2.3.2. Preliminary remarks and safety notes
2.3.3. Preparations/concluding work
2.3.4. Parking the machine in secured condition
3. Technical data
3.1. Technical data
3.1.1. Noise and vibration data
3.2. Additional technical data
3.3. Terms and basis of calculation
3.4. Fuels and lubricants
3.4.1. Engine oil
3.4.2. Fuel
3.4.3. AdBlue/DEF
3.4.4. Coolant
3.4.5. Hydraulic oil
3.4.6. Gear oil SAE 80W140
3.4.7. Lubrication grease
3.5. List of fuels and lubricants
4. Overview of machine
4.1. General information
4.2. Electric systems
4.3. Overview of hydraulics
4.4. Machine assemblies
4.4.1. Diesel engine
4.4.2. Air conditioning
4.4.3. Central lubrication system
4.4.4. Overview of maintenance flaps and doors
5. Electric systems
5.1. Basic principles
5.1.1. Measuring method
5.1.2. Understanding circuit diagrams
5.1.3. Telemecanique switch
5.1.4. Deutsch plug, series DT and DTM
5.1.5. Magnetic coil plug
5.1.6. Clipon technology
5.2. Overview of electric system
5.2.1. Operators stand
5.2.2. Wiring
5.2.3. CAN BUS overview
5.2.4. Table of fuels and lubricants
5.3. Starting the engine with jump leads
5.4. Installation locations of control units
5.5. Fuse assignment
5.5.1. Notes on safety
5.5.2. Central electrics
5.5.3. Main fuses
5.5.4. Control console cabin
5.6. Description of electrical components
5.6.1. Control console cabin
5.6.2. Control unit for air conditioning, A72
5.7. Training of electric system
5.8. Inspection and maintenance work
5.8.1. Maintenance Table
5.8.2. Every 500 operating hours
5.8.3. As required
6. Hydraulic system
6.1. Basic principles
6.1.1. Open and closed hydraulic circuit
6.1.2. Swash plate principle, pump
6.1.3. Swash plate principle, motor
6.1.4. External gear pumps
6.2. Overview of hydraulics
6.3. Description of hydraulic components
6.3.1. Travel pump, A4VG71 DA
6.3.2. Travel pump, A4VG71 DG
6.3.3. Fan pump, A4VG56 EFEP
6.3.4. Steering and working pump, A10VO/VSO
6.3.5. Travel motor, A6VM HA2T
6.3.6. Fan motor
6.4. Description of hydraulic circuits
6.4.1. Charge circuit, engine hood, brake and travel speed range selection
6.4.2. Travel system
6.4.3. Cooling system
6.4.4. Working hydraulics
6.5. Tests and adjustments
6.5.1. Pressure tests in the travel circuit
6.5.2. Checking high pressure relief valves and pressure override
6.5.3. Charge pump high pressure test
6.5.4. Travel pump high pressure test (individual test)
6.5.5. Checking the charge pressure
6.6. Inspection and maintenance work
6.6.1. Maintenance Table
6.6.2. Checks prior to start up
6.6.3. Every 500 operating hours
6.6.4. Every 1000 operating hours
6.6.5. Every 2000 operating hours
7. Machine assemblies
7.1. Diesel engine
7.1.1. Overview of diesel engine
7.1.2. Lubrication oil circuit
7.1.3. Cooling circuit
7.1.4. Fuel system
7.1.5. Crankcase ventilation
7.1.6. Charging
7.1.7. Exhaust gas recirculation
7.1.8. Exhaust gas aftertreatment SCR
7.1.9. Engine electrics
7.1.10. Inspection and maintenance work
7.2. Oscillating articulated joint
7.2.1. Repair overview
7.2.2. Repairing the articulated joint
7.2.3. Inspection and maintenance work
7.3. Compactor wheels and dozer blade
7.3.1. Inspection and maintenance work
7.4. Central lubrication system
7.4.1. Overview of central lubrication system
7.4.2. Technical description
7.4.3. Control board
7.4.4. Lubrication process
7.4.5. Progressive distributor
7.4.6. Lubrication oil pump
7.4.7. Inspection and maintenance work
7.5. Air conditioning
7.5.1. Overview of air conditioning
7.5.2. Control unit for air conditioning, A72
7.5.3. Physical principles
7.5.4. Refrigerant R134a
7.5.5. Compressor oil / refrigeration oil
7.5.6. Working principle of the air conditioning system
7.5.7. Monitoring devices
7.5.8. Description of components
7.5.9. Compressor
7.5.10. Emptying in case of repair
7.5.11. Drying and evacuation
7.5.12. Filling instructions
7.5.13. Steam table for R134a
7.5.14. Inspection and maintenance work
7.6. Auxiliary heating, AIRTRONIC
7.6.1. Description of function
7.6.2. Fuse assignment
7.6.3. Control panel
7.6.4. Inspection and maintenance work
8. Troubleshooting
8.1. Preliminary remarks
8.2. Emergency procedures
8.2.1. Actuating the emergency stop switch
8.2.2. Emergency exit
8.2.3. Disconnect the battery
8.2.4. Towing the machine
8.2.5. After towing
8.3. Troubleshooting, electrical systems
8.3.1. Preliminary remarks
8.3.2. Starting the engine with jump leads
8.3.3. Checking the main battery switch
8.3.4. Fuse assignment
8.3.5. ESX, checking the electric power supply
8.3.6. Diagnostics concept
8.4. Trouble shooting, diesel engine
8.4.1. Fault Cause Remedy
8.4.2. Starting the engine with jump leads
8.4.3. Operating the engine emergency mode
8.4.4. Behaviour of the engine control in case of malfunctions
8.4.5. SCR warnings and operation limitations
8.4.6. Fault code control units
8.5. Trouble shooting, hydraulics
8.5.1. Emergency operation of hood
8.5.2. Insufficient hydraulic power
8.5.3. Troubleshooting axial piston pumps
8.5.4. Troubleshooting axial piston motors
8.5.5. Troubleshooting table for hydraulic components
8.6. Troubleshooting, air conditioning system
8.6.1. Trouble shooting in refrigerant circuit, basic principles
8.6.2. Trouble shooting procedure
8.6.3. Leak test
8.6.4. Checking the magnetic clutch
8.7. Troubleshooting, central lubrication system
8.7.1. Function control
8.7.2. Faults and causes
8.7.3. Fault Cause Remedy
8.7.4. Failure of central lubrication system (grease emerges from relief valve)
8.8. Troubleshooting, auxiliary heating
8.8.1. Fuse assignment
8.8.2. Components
8.8.3. Control and safety elements
8.8.4. Trouble shooting
8.8.5. Diagnostics of control panel, old version
8.8.6. Diagnostics of control panel, new version
8.8.7. Check the fuel supply
8.8.8. Circuit diagram, AIRTRONIC D2/D4
9. Special tools
9.1. Special tools, electrics
9.2. Special tools for hydraulic system
9.2.1. Special tools, tests and adjustments
10. Measures prior to extended shutdown period
10.1. Measures before shutting down
10.2. Measures during the shut down period
10.3. Battery service during prolonged machine downtimes
10.4. Measures before restarting
11. Index
12. Appendix
12.1. Appendices
12.2. A Circuit diagrams
12.2.1. Circuit diagram 246
12.2.2. Circuit diagram 329
12.2.3. Circuit diagram 514
12.2.4. Hydraulic diagram 571 908 26

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