Bomag BF 900 C Paver Operating and Maintenance Instructions 00808181

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Bomag BF 900 C Paver Operating and Maintenance Instructions 00808181

$20.00

Type Of Manual: Operating and Maintenance Instructions
Manual ID: 00808181
Format: PDF
Size: 8.6MB
Number of Pages: 194
Serial Number:
821893081001 and up
821893091001 and up

Category: Bomag Operator Manual PDF

Model List:
- BF 900 C Paver

1. Table of contents
2. Introduction
2.1. Foreword
2.2. Machine type plate and engine type plate
3. Technical data
4. Safety regulations
4.1. Stickers and decals
5. Display and control elements
5.1. Vie of main control panel
5.2. Description
5.2.1. Quick adjustment lever for screed angle of attack
5.3. View of external operator stations
5.4. Control elements on external operator stations
5.5. Screed operating console
5.5.1. Toggle switch for cleaning system
5.5.2. Pressure gauge for relief pressure
5.5.3. Control lamp screed relieved
5.5.4. Potentiometer screed relieve right/left distribution
5.5.5. Toggle button protection roof
5.5.6. 24 V Universal socket
5.5.7. Potentiometer for timer
5.5.8. Potentiometer for screed relief machine stopped
5.5.9. Potentiometer for screed relief machine in motion
5.5.10. Toggle button straight crossfalls adjustment
5.6. Operating console for screed heating
5.7. View of levelling control
6. Operation
6.1. General
6.2. Tests before taking into operation
6.3. Adjusting the drivers seat and displacing the drivers platform
6.4. Starting the engine
6.5. Driving the machine in transport speed mode
6.6. Preparing for work
6.7. Operation
6.7.1. Preliminary remarks
6.7.2. Starting operation
6.7.3. During work
6.7.3.1. Turning the machine on the spot
6.7.3.2. Temporarily interrupting work
6.7.3.3. Settings to the screed
6.8. Activities at the end of the day
6.9. Shutting the engine down
6.10. DPFregeneration
6.11. Adjusting the auger height
6.12. Operating the screed
6.12.1. Preliminary remarks
6.12.2. Adjusting the straight crossfalls
6.12.3. Adjusting the screed width
6.12.4. Adjusting the mat thickness
6.12.5. Adjusting the mat height for extra thick mat heights
6.12.6. Height adjustment of mobile screed sections
6.12.7. Adjusting the angle of attack of the mobile screed sections
6.12.8. Setting vibration and tamper frequencies
6.13. Operating the screed heating
6.13.1. Switching on the screed heating
6.13.2. Operating the side plate heater
6.13.3. Setting the nominal temperature
6.13.4. Setting the temperature manually
6.13.5. Switching off a screed section
6.13.6. Switching off the screed heating
6.14. Levelling control MOBAmaticOptional equipment
6.15. Hopper lock
6.16. Operating the protection roof on the operators stand
6.17. What to do in events of emergency
6.17.1. Actuate the emergency stop switch
6.17.2. Disconnecting the battery
6.17.3. Towing the machine
6.17.4. After towing
6.18. Loading/transport
7. Maintenance
7.1. General notes on maintenance
7.2. Fuels and lubricants
7.2.1. Engine oil
7.2.1.1. Oil quality
7.2.1.2. Oil viscosity
7.2.1.3. Oil change intervals
7.2.2. Fuel
7.2.2.1. Fuel quality
7.2.2.2. Winter fuel
7.2.2.3. Storage
7.2.3. Coolant
7.2.3.1. General
7.2.3.2. Water quality
7.2.3.3. Cooling system protection agent
7.2.4. Hydraulic oil
7.2.4.1. Mineral oil based hydraulic oil
7.2.4.2. Biodegradable hydraulic oil
7.2.5. Gear oil SAE 80W140
7.2.6. Lubrication grease
7.2.7. Hightemperature lubrication grease
7.3. Table of fuels and lubricants
7.4. Runningin instructions
7.4.1. General
7.4.2. After 50 operating hours
7.4.3. After 250 operating hours
7.4.4. After 500 operating hours
7.4.5. After 1000 operating hours
7.5. Maintenance table
7.6. Every 10 operating hours
7.6.1. Checking the engine oil level
7.6.2. Check the fuel level
7.6.3. Check the hydraulic oil level
7.6.4. Check the coolant level
7.6.5. Checking the emulsion level, topping up
7.6.6. Lubricating the machine
7.6.7. Check the grease supply in the central lubrication system
7.7. Every 250 operating hours
7.7.1. Servicing the scraper belt
7.7.1.1. Checking the track drive
7.7.1.2. Checking/adjusting the chain tension
7.7.1.3. Checking the state of the conveyor surface
7.7.2. Servicing the scraper belt drive chain
7.7.2.1. Checking, adjusting the valve clearance
7.7.2.2. Greasing the scraper belt drive chain
7.7.3. Servicing the auger
7.7.3.1. Checking/adjusting the tension of auger drive chain and greasing the chain
7.7.3.2. Greasing the sliding surface for the auger height adjustment.
7.7.3.3. Checking the condition of the auger segments
7.7.4. Greasing the gliding surface of the screed mobile section
7.7.5. Lubricating the machine
7.7.6. Checking the central lubrication system
7.7.7. Clean the cooling fins on engine and hydraulic oil cooler
7.7.8. Check the oil level in the transfer box
7.7.9. Checking oil level in travel gear
7.7.10. Servicing the Vbelts for the screed heating generator
7.7.11. Checking hopper, scrapers and rubber apron
7.8. Every 500 operating hours
7.8.1. Change engine oil and oil filter cartridge
7.8.2. Check the antifreeze concentration and the condition of the coolant
7.8.3. Servicing the battery, checking the battery isolation
7.8.3.1. Battery service
7.8.3.2. Checking the main battery switch
7.8.4. Servicing tamper bar and levelling plate
7.8.4.1. Checking the state of levelling plates
7.8.4.2. Checking the condition of tamper bar, scraper and guide rails
7.8.4.3. Checking/adjusting the protrusion of the tamper bar
7.8.4.4. Checking, adjusting the tamper bar clearance
7.8.5. Checking the track lengthening
7.9. Every 1000 operating hours
7.9.1. Checking the ribbed Vbelt, replacing if necessary
7.9.2. Replace the fuel filter
7.9.3. Replacing the fuel prefilter cartridge, bleed the fuel system
7.9.4. Change hydraulic oil and hydraulic oil filter
7.9.5. Oil change in transfer case
7.9.6. Changing oil in travel gear
7.9.7. Intercooler, drain off oil and condensation water
7.10. Every 2000 operating hours
7.10.1. Adjusting the valve clearance
7.10.2. Replacing the coolant
7.10.3. Replacing ribbed Vbelt and idler pulley
7.10.4. Checking, cleaning the components of the exhaust gas aftertreatment system
7.10.5. Checking the DBFburner
7.11. Every 4000 operating hours
7.11.1. Servicing the DBFburner
7.12. Every 6000 operating hours
7.12.1. Replace the injection valve
7.12.2. Replace the crank case ventilation valve
7.13. As required
7.13.1. Air filter maintenance
7.13.2. Check, clean the water separator
7.13.3. Replace heating elements
7.13.3.1. Replacing the heating elements for the basic screed
7.13.3.2. Replacing the heating elements for the mobile parts
7.13.3.3. Replacing the heating element for the tamper
7.13.4. Extending auger and tunnel
7.13.5. Drain the fuel tank sludge
7.13.6. Measures before longer downtimes of the machine
7.13.6.1. Measures before shutting down
7.13.6.2. Battery service in case of longer machine standstill
7.13.6.3. Measures before restarting
8. Troubleshooting
8.1. Preliminary remarks
8.2. Starting the engine with jump leads
8.3. Screed heating fault code display
8.4. Fuse assignment
8.5. Fault code display
8.6. Engine faults
9. Disposal
9.1. Final shutdown of machine

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