Bomag BW 125 ADH, BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Rollers Service Manual 00891456
$30.00
- Type Of Manual: Service Manual
- Manual ID: 00891456
- Format: PDF
- Size: 24.2MB
- Number of Pages: 462
- Serial Number:
101170211210 and up
101650121573 and up
101650141865 and up
101650151121 and up
-
Model List:
- BW 125 ADH Tandem Vibratory Roller
- BW 135 AD Tandem Vibratory Roller
- BW 138 AD Tandem Vibratory Roller
- BW 138 AC Tandem Vibratory Roller
- 1. BW 125 ADH / BW 135 AD
- 2. BW 138 AD / BW 138 AC
- 2.1. S/N 101 170 21 1210…> S/N 101 650 12 1573….>
- 2.2. S/N 101 650 14 1865…> S/N 101 650 15 1121….>
- 3. Tandem Vibratory Roller
- 4. Combination Roller
- 4.1. General
- 5. Introduction
- 6. Safety regulations
- 6.1. Important notes
- 6.2. General
- 6.3. Precautions and codes of conduct for welding work
- 6.4. Old oils
- 6.5. Hydraulics
- 6.6. Hot fuels
- 6.7. Synthetic rubber
- 6.8. Poisonous substances
- 6.9. Battery
- 6.10. Special safety regulations
- 7. General repair instructions
- 7.1. General
- 7.2. Electrics
- 7.3. Battery
- 7.4. Hydraulic system
- 7.5. Fuel hoses
- 7.6. Gaskets and mating surfaces
- 7.7. Feather keys and keyways
- 7.8. Ball and roller bearings
- 7.9. Screws and nuts
- 8. Tightening torques
- 8.1. Maintenance
- 9. General notes on maintenance
- 9.1. Notes on the fuel system
- 9.2. Notes on the engine performance
- 9.3. Notes on the hydraulic system
- 10. Fuels and lubricants
- 10.1. Engine oil
- 10.2. Oil viscosity
- 10.3. Regular lubrication oil changes
- 10.4. Oil quality
- 10.5. Lubrication oil change intervals
- 10.6. Lubrication oil quality classes
- 10.7. Winter fuel
- 10.8. Mineral oil based hydraulic oil
- 10.9. Biodegradable hydraulic oil
- 10.10. Lubrication grease
- 11. Table of fuels and lubricants
- 12. Runningin instructions
- 13. Maintenance chart
- 13.1. Technical data
- 13.2. Technical data
- 13.3. Fig. 11
- 13.4. Fig. 12
- 13.5. Noise value
- 13.6. Vibration value
- 14. Special tools, tests and adjustments
- 15. Checking the rotation speeds
- 15.1. Check the engine speed
- 15.2. Checking the exciter shaft speed
- 16. Pressure tests in the travel circuit
- 17. Checking / adjusting the neutral positions of the travel pump (Sauer pump)
- 18. Pressure tests in the vibration circuit
- 19. Checking the leakage rate of the vibration motor
- 20. Pressure test in steering circuit
- 21. General
- 21.1. General notes on trouble shooting in hydraulic systems
- 21.2. Important points for trouble shooting and fault rectification
- 22. Trouble shooting diagram
- 22.1. Fundamental electrics
- 22.2. Understanding circuit diagrams
- 22.3. Terminal designations
- 22.4. Current and voltage
- 22.5. Resistance
- 22.6. Series / parallel connection
- 22.7. Ohms law
- 22.8. Electrical energy
- 22.9. Formula diagram
- 22.10. Metrology
- 22.11. Diodes, relays, fuses
- 22.12. Batteries
- 22.13. Threephase generator
- 22.14. Electric starter
- 22.15. Telemecanique switch
- 22.16. Inductive proximity switches
- 22.17. Angle sensor with current output
- 22.18. Plug connectors
- 22.19. Deutsch plug, series DT and DTM
- 22.20. Plugs and terminals in spring clamping technology
- 23. Special tools, electrics
- 23.1. Fig. 10
- 23.2. Fig. 11
- 23.3. Fig. 12
- 23.4. Fig. 13
- 23.5. Fig. 14
- 23.6. Fig. 15
- 23.7. Fig. 16
- 23.8. Fig. 17
- 23.9. Fig. 18
- 23.10. Fig. 19
- 23.11. Fig. 20
- 23.12. Fig. 21
- 23.13. Fig. 22
- 23.14. Fig. 23
- 23.15. Fig. 24
- 23.16. Fig. 25
- 23.17. Fig. 26
- 23.18. Fig. 27
- 23.19. Fig. 28
- 23.20. Fig. 29
- 23.21. Fig. 30
- 23.22. Fig. 31
- 23.23. Fig. 32
- 23.24. Fig. 33
- 23.25. Fig. 34
- 23.26. Fig. 35
- 23.27. Fig. 36
- 23.28. Fig. 37
- 23.29. Fig. 38
- 23.30. Fig. 39
- 23.31. Fig. 40
- 23.32. Fig. 41
- 24. Vibration module
- 25. Module A68
- 25.1. Flushing and bleeding
- 26. Special tools for flushing
- 26.1. Fig. 10
- 26.2. Fig. 11
- 26.3. Fig. 12
- 26.4. Fig. 13
- 26.5. Fig. 14
- 26.6. Fig. 15
- 26.7. Fig. 16
- 26.8. Fig. 17
- 26.9. Fig. 18
- 26.10. Fig. 19
- 27. Flushing general
- 27.1. Changing a component
- 27.2. Chips (abrasion) in the oil
- 27.3. Before flushing
- 27.4. Bleeding
- 27.5. Servicing the flushing filter kit
- 28. Flushing schematic for front drum drive
- 28.1. Travel pump
- 28.2. Pipe joint (tool)
- 28.3. Reducing fitting (tool)
- 28.4. Connecting union (tool)
- 28.5. Rear drum drive motor
- 28.6. Flushing hose (tool) 20S 25S
- 28.7. Screw socket (tool) R1 25S
- 28.8. Flushing filter 1m (tool)
- 28.9. Front drum drive motor
- 28.10. Connecting union (tool)
- 28.11. Elbow union (tool)
- 28.12. Connecting union (tool)
- 28.13. Reducing fitting (tool)
- 28.14. High pressure hose
- 28.15. Flushing hose (tool) 20S 25S
- 29. Flushing the front drum drive
- 29.1. Fig. 10
- 30. Flushing schematic for rear drum drive system
- 30.1. Connecting union (tool)
- 30.2. Reducing fitting (tool)
- 30.3. Pipe joint (tool)
- 30.4. Rear drum drive motor
- 30.5. Flushing hose 20S 25S (tool)
- 30.6. Screw socket (tool) R1 25S
- 30.7. Flushing filter (tool)
- 30.8. Front drum drive motor
- 30.9. Connecting union (tool)
- 30.10. Reducing fitting (tool)
- 30.11. Elbow union (tool)
- 30.12. Connecting union (tool)
- 30.13. Travel pump
- 30.14. High pressure hose
- 30.15. Flushing hose 20S 25S (tool)
- 31. Flushing the rear drum drive
- 31.1. Fig. 10
- 32. Flushing schematic, rear wheel drive motors
- 32.1. Connecting union (tool)
- 32.2. Reducing fitting (tool)
- 32.3. Pipe joint (tool)
- 32.4. Rear wheel drive motors
- 32.5. Flushing hose 20S 25S (tool)
- 32.6. Screw socket (tool) R1 25S
- 32.7. Flushing filter 1m (tool)
- 32.8. Front drum drive motor
- 32.9. Connecting union (tool)
- 32.10. Reducing fitting (tool)
- 32.11. Elbow union (tool)
- 32.12. Connecting union (tool)
- 32.13. Travel pump
- 32.14. High pressure hose
- 32.15. Flushing hose 20S 25S (tool)
- 33. Flushing the rear wheel drive
- 33.1. Fig. 10
- 34. Flushing schematic for vibration drive
- 34.1. Screw fitting 3/4 15L (tool)
- 34.2. Flushing hose (tool)
- 34.3. Vibration valve
- 34.4. Vibration motor, rear (only ADmachine)
- 34.5. Vibration pump
- 34.6. Hydraulic oil tank
- 34.7. Front vibration motor
- 34.8. Connecting union (tool)
- 34.9. Flushing filter (tool)
- 34.10. Hydraulic hose
- 34.11. Flushing hose (tool)
- 35. Flushing the vibration circuit
- 36. Bleeding the travel circuit
- 37. Special tools
- 38. Repair overview for drum
- 39. Removing and installing the drum
- 39.1. Removing the drum
- 39.2. Installing the drum
- 40. Dismantling the drum
- 40.1. Removing the drum drive motor
- 40.2. Remove the vibration motor
- 40.3. Disassembling the bearing cover
- 40.4. Disassembling the exciter shaft
- 40.5. Dismantling the exciter shaft
- 40.6. Removing the cover
- 41. Assembling the drum
- 41.1. Installing the bearing cover
- 41.2. Assembling the exciter shaft
- 41.3. Installing the exciter shaft
- 41.4. Measuring the end float
- 41.5. Assembling the bearing plate
- 41.6. Installing the vibration motor
- 41.7. Installing the drum drive motor
- 42. Special tools, oscillating articulated joint (BW100/120 family)
- 43. Repair overview Oscillating articulated joint
- 43.1. Tensioning nut
- 43.2. Oscillation axle
- 43.3. Bearing housing
- 43.4. Carrier
- 43.5. Bearing block
- 43.6. Cylinder eye for steering cylinder
- 44. Removing and installing the oscillating articulated joint
- 45. Dismantling the oscillating articulated joint
- 45.1. Fig. 10
- 45.2. Fig. 11
- 46. Assembling the oscillating articulated joint
- 46.1. Fig. 10
- 46.2. Fig. 11
- 46.3. Fig. 12
- 46.4. Fig. 13
- 46.5. Fig. 14
- 46.6. Fig. 15
- 46.7. Fig. 16
- 46.8. Fig. 17
- 46.9. Fig. 18
- 46.10. Fig. 19
- 47. Travel pump A10VG28 ….63
- 48. Travel pump series 42
- 49. Drum drive MK05/08/11/18
- 50. Wheel drive MS/MSE 02…18
- 50.1. Circuit diagrams
- 51. Wiring diagram
- 52. Hydraulic diagram
- 53. Hydraulic diagram
- 54. Hydraulic diagram
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