Bomag BW 219 DH-5, BW 219 PDH-5, BW 226 DH-5, BW 226 PDH-5 Single Drum Roller Service Manual 00840076
$30.00
- Type Of Manual: Service Manual
- Manual ID: 00840076
- Format: PDF
- Size: 71.1MB
- Number of Pages: 1026
- Serial Number:
101586331001 and up
101586371001 and up
101586401001 and up
101586421001 and up
-
Model List:
- BW 219 DH-5 Single Drum Roller
- BW 219 PDH-5 Single Drum Roller
- BW 226 DH-5 Single Drum Roller
- BW 226 PDH-5 Single Drum Roller
- 1. Table of contents
- 2. General information
- 2.1. Introduction
- 2.2. Concerning your safety
- 2.2.1. Basic prerequisites
- 2.2.2. Definition of responsible persons
- 2.2.3. Fundamentals for safe operation
- 2.2.4. Handling fuels and lubricants
- 2.2.5. Load/transport the machine
- 2.2.6. Startup procedure
- 2.2.7. Driving the machine working operation
- 2.2.8. Refuelling
- 2.2.9. Topping up AdBlue/DEF
- 2.2.10. Emergency procedures
- 2.2.11. Maintenance work
- 2.2.12. Repair
- 2.2.13. Signage
- 2.3. Maintenance and repair
- 2.3.1. Notes on repair
- 2.3.2. Preliminary remarks and safety notes
- 2.3.3. Preparations / concluding work
- 2.3.4. Parking the machine in secured condition
- 3. Technical data
- 3.1. Technical data, BW 219 DH5
- 3.1.1. Technical data
- 3.2. Technical data, BW 219 PDH5
- 3.2.1. Technical data
- 3.3. Technical data, BW 226 DH5
- 3.3.1. Technical data
- 3.4. Technical data, BW 226 PDH5
- 3.4.1. Technical data
- 3.5. Additional technical data
- 3.6. Terms and basis of calculation
- 3.7. Fuels and lubricants
- 3.7.1. Engine oil
- 3.7.2. Fuel
- 3.7.3. AdBlue/DEF
- 3.7.4. Coolant
- 3.7.5. Hydraulic oil
- 3.7.6. Gear oil SAE 75W90
- 3.7.7. Gear oil SAE 80W140
- 3.8. List of fuels and lubricants
- 4. Overview of machine
- 4.1. General information
- 4.1.1. Terrameter
- 4.1.2. Economizer
- 4.1.3. BCM 05
- 4.1.4. BCM start
- 4.1.5. BCM net
- 4.1.6. BOMAG Telematic
- 4.2. Electric systems
- 4.3. Hydraulic system
- 4.4. Machine assemblies
- 4.4.1. Diesel engine
- 4.4.2. Drum
- 4.4.3. Air conditioning
- 4.4.4. Auxiliary heating, AIRTRONIC
- 5. Electric systems
- 5.1. Basic principles
- 5.1.1. Measuring method
- 5.1.2. Understanding circuit diagrams
- 5.1.3. Telemecanique switch
- 5.1.4. Deutsch plug, series DT and DTM
- 5.2. Overview of electric system
- 5.2.1. Central electrics
- 5.2.2. Operators stand
- 5.2.3. Wiring
- 5.2.4. CAN BUS overview
- 5.2.5. Table of fuels and lubricants
- 5.3. Starting the engine with jump leads
- 5.4. Fuse assignment
- 5.4.1. Notes on safety
- 5.4.2. Central electrics
- 5.4.3. Main fuses
- 5.4.4. Exhaust gas aftertreatment system
- 5.4.5. Control console cabin
- 5.4.6. Auxiliary heating
- 5.5. Central electrics
- 5.6. Description of electrical components
- 5.6.1. Power board for SCRheating
- 5.6.2. Control console cabin
- 5.6.3. Acceleration transducer, B62 B171
- 5.6.4. Differential pressure switch for hydraulic oil filter, B21
- 5.6.5. Air filter vacuum switch, B03
- 5.6.6. Sensor, water in fuel, B124
- 5.6.7. Float switch coolant tank, B55
- 5.6.8. Level sensor in diesel tank (R03)
- 5.6.9. Charge control light
- 5.6.10. Electric module, A108
- 5.7. Training of electric system
- 5.7.1. Electrics training machine control
- 5.8. Inspection and maintenance work
- 5.8.1. Maintenance Table
- 5.8.2. Every 500 operating hours
- 5.8.3. As required
- 6. Hydraulic system
- 6.1. Basic principles
- 6.1.1. Open and closed hydraulic circuit
- 6.1.2. Swash plate principle, pump
- 6.1.3. Swash plate principle, motor
- 6.1.4. External gear pumps
- 6.2. Overview of hydraulics
- 6.3. Description of hydraulic components
- 6.3.1. Travel / vibration pump, H1
- 6.3.2. Travel motor, H1
- 6.3.3. Vibration motor A2FM
- 6.3.4. Steering valve
- 6.4. Description of hydraulic circuits
- 6.4.1. Charge circuit
- 6.4.2. Travel circuit
- 6.4.3. Vibration circuit
- 6.4.4. Steering circuit
- 6.4.5. Bypass flow filter
- 6.5. Flushing and bleeding
- 6.5.1. Flushing general
- 6.5.2. Drum drive
- 6.5.3. Axle drive
- 6.5.4. Vibration circuit
- 6.5.5. Bleeding the travel circuit
- 6.5.6. Bleeding the vibration circuit
- 6.6. Inspection and maintenance work
- 6.6.1. Maintenance Table
- 6.6.2. Checks prior to start up
- 6.6.3. Every 500 operating hours
- 6.6.4. Every 1000 operating hours
- 6.6.5. Every 2000 operating hours
- 7. Machine assemblies
- 7.1. Diesel engine
- 7.1.1. Overviews
- 7.1.2. Lubrication oil circuit TCD 4.1 / 6.1
- 7.1.3. Coolant circuit TCD 4.1 / 6.1
- 7.1.4. Common Rail System (CRS)
- 7.1.5. Wastegate charge pressure controller
- 7.1.6. Exhaust gas recirculation
- 7.1.7. EAT Exhaust Aftertreatment System
- 7.1.8. Engine electrics
- 7.1.9. Inspection and maintenance work
- 7.2. Drum
- 7.2.1. Repair overview for drum
- 7.2.2. Dismantling the drum
- 7.2.3. Dismantling and assembling the changeover weight
- 7.2.4. Assembling the drum
- 7.2.5. Changing the rubber buffers, adjusting the pretension
- 7.2.6. Smooth drum scraper installation and removal
- 7.2.7. Pad foot scraper installation and removal
- 7.2.8. Padfoot shell installation and removal
- 7.2.9. Inspection and maintenance work
- 7.3. Oscillating articulated joint
- 7.3.1. Overview
- 7.3.2. Dismantling the oscillating articulated joint
- 7.3.3. Assembly of oscillating articulated joint
- 7.4. Drive axle
- 7.4.1. Drive axle
- 7.4.2. Checks prior to start up
- 7.4.3. Every 250 operating hours
- 7.4.4. Every 1000 operating hours
- 7.4.5. As required
- 7.5. Air conditioning
- 7.5.1. Overview of air conditioning system
- 7.5.2. Physical principles
- 7.5.3. Refrigerant R134a
- 7.5.4. Compressor oil / refrigeration oil
- 7.5.5. Working principle of the air conditioning system
- 7.5.6. Monitoring devices
- 7.5.7. Description of components
- 7.5.8. Compressor
- 7.5.9. Emptying in case of repair
- 7.5.10. Drying and evacuation
- 7.5.11. Filling instructions
- 7.5.12. Steam table for R134a
- 7.5.13. Inspection and maintenance work
- 7.6. Auxiliary heating, AIRTRONIC
- 7.6.1. Description of function
- 7.6.2. Fuse assignment
- 7.6.3. Control panel
- 7.6.4. Inspection and maintenance work
- 7.7. Cabin assembly
- 7.7.1. Safety
- 7.7.2. Preparations
- 7.7.3. Cabin assembly
- 7.7.4. Final function tests and checks
- 7.8. ROPS/FOPS assembly
- 7.8.1. Safety
- 7.8.2. Preparations
- 7.8.3. ROPS/FOPS assembly
- 7.8.4. Final work
- 8. Troubleshooting
- 8.1. Preliminary remarks
- 8.2. Emergency procedures
- 8.2.1. Actuating the emergency stop switch
- 8.2.2. Disconnecting the battery
- 8.2.3. Emergency exit
- 8.2.4. Towing the machine
- 8.2.5. After towing
- 8.3. Troubleshooting, electrical systems
- 8.3.1. Preliminary remarks
- 8.3.2. Starting the engine with jump leads
- 8.3.3. Servicing the battery, checking the main battery isolation
- 8.3.4. Fuse assignment
- 8.3.5. ESX, checking the electric power supply
- 8.3.6. Diagnostics concept
- 8.4. Trouble shooting, diesel engine
- 8.4.1. Starting the engine with jump leads
- 8.4.2. Engine malfunctions
- 8.4.3. SCR system warning strategy
- 8.4.4. Deutz DTC fault code list, EMR4
- 8.5. Trouble shooting, hydraulics
- 8.5.1. Insufficient hydraulic power
- 8.5.2. Troubleshooting axial piston pumps
- 8.5.3. Troubleshooting axial piston motors
- 8.5.4. Troubleshooting table for hydraulic components
- 8.6. Troubleshooting, air conditioning system
- 8.6.1. Trouble shooting in refrigerant circuit, basic principles
- 8.6.2. Trouble shooting procedure
- 8.6.3. Leak test
- 8.6.4. Checking the magnetic clutch
- 8.7. Troubleshooting, auxiliary heating
- 8.7.1. Fuse assignment
- 8.7.2. Components
- 8.7.3. Control and safety elements
- 8.7.4. Trouble shooting
- 8.7.5. Diagnostics of control panel, old version
- 8.7.6. Diagnostics of control panel, new version
- 8.7.7. Check the fuel supply
- 8.7.8. Circuit diagram, AIRTRONIC D2/D4
- 9. Special tools
- 9.1. Special tools, electrics
- 9.2. Special tools, hydraulic system
- 9.2.1. Special tools, tests and adjustments
- 9.2.2. Special tools for flushing
- 9.3. Special tools for oscillating articulated joint
- 9.4. Special tools, drum
- 9.5. List of special tools
- 10. Index
- 11. Appendix
- 11.1. A Circuit diagrams
- 11.1.1. Circuit diagram 327
- 11.1.2. Circuit diagram 522
- 11.1.3. Hydraulic diagram 479
- 11.1.4. Hydraulic diagram 480
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