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Bomag BW 80 AD-5 to BW 100 SCC-5 Tandem Vibratory Roller Service Manual 00892560

Bomag BW 80 AD-5 to BW 100 SCC-5 Tandem Vibratory Roller Service Manual 00892560 - Image 2

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Bomag BW 80 AD-5 to BW 100 SCC-5 Tandem Vibratory Roller Service Manual 00892560 - Image 5

bomag bw 80 ad 5 to bw 100 scc 5 tandem vibratory roller service manual 00892560 2

bomag bw 80 ad 5 to bw 100 scc 5 tandem vibratory roller service manual 00892560 3

bomag bw 80 ad 5 to bw 100 scc 5 tandem vibratory roller service manual 00892560 4

bomag bw 80 ad 5 to bw 100 scc 5 tandem vibratory roller service manual 00892560 5

Bomag BW 80 AD-5 to BW 100 SCC-5 Tandem Vibratory Roller Service Manual 00892560

$30.00

Type Of Manual: Service Manual
Manual ID: 00892560
Format: PDF
Size: 44.8MB
Number of Pages: 458
Serial Number:
101462001797 and up
101462011323 and up
101462031443 and up
101462051087 and up
101462071054 and up
101462041104 and up
101462061015 and up

Category: Bomag Service Manual PDF

Model List:
- BW 80 AD-5 Tandem Vibratory Roller
- BW 90 AD-5 Tandem Vibratory Roller
- BW 100 ADM-5 Tandem Vibratory Roller
- BW 100 ACM-5 Tandem Vibratory Roller
- BW 90 SC-5 Tandem Vibratory Roller
- BW 100 SC-5 Tandem Vibratory Roller
- BW 100 SCC-5 Tandem Vibratory Roller

1. Table of contents
2. General
2.1. Introduction
2.2. Safety regulations
2.3. Maintenance and repair
2.3.1. Notes on repair
2.3.1.1. General repair instructions
2.3.1.2. Tightening torques
2.3.2. General notes on maintenance
3. Technical data
3.1. BW 80 AD5
3.1.1. Noise and vibration data
3.1.1.1. Noise data
3.1.1.2. Vibration data
3.2. BW 90 AD5
3.2.1. Noise and vibration data
3.2.1.1. Noise data
3.2.1.2. Vibration data
3.3. BW 90 AC5
3.3.1. Noise and vibration data
3.3.1.1. Noise data
3.3.1.2. Vibration data
3.4. BW 100 ADM5
3.4.1. Noise and vibration data
3.4.1.1. Noise data
3.4.1.2. Vibration data
3.5. BW 90 SC5
3.5.1. Noise and vibration data
3.5.1.1. Noise data
3.5.1.2. Vibration data
3.6. BW 100 SC5
3.6.1. Noise and vibration data
3.6.1.1. Noise data
3.6.1.2. Vibration data
3.7. BW 100 ACM5
3.7.1. Noise and vibration data
3.7.1.1. Noise data
3.7.1.2. Vibration data
3.8. BW 100 SCC5
3.8.1. Noise and vibration data
3.8.1.1. Noise data
3.8.1.2. Vibration data
3.9. Additional technical data
3.10. Terms and basis of calculation
3.11. Fuels and lubricants
3.11.1. Engine oil
3.11.1.1. Oil quality
3.11.1.2. Oil viscosity
3.11.1.3. Oil change intervals
3.11.2. Fuel
3.11.2.1. Fuel quality
3.11.2.2. Winter fuel
3.11.2.3. Storage
3.11.3. Coolant
3.11.4. Hydraulic oil
3.11.4.1. Mineral oil based hydraulic oil
3.11.4.2. Biodegradable hydraulic oil
3.12. List of fuels and lubricants
4. Overview of machine
4.1. General information
4.2. Overviews
4.3. Electric systems
4.4. Hydraulic system
4.5. Machine assemblies
4.5.1. Diesel engine
4.5.2. Oscillating articulated joint
4.5.3. Drum
5. Electric systems
5.1. Basic principles
5.1.1. Measuring method
5.1.2. Understanding circuit diagrams
5.1.2.1. Circuit diagrams
5.1.2.2. Circuit symbols in EPlan
5.1.2.3. Identification of switch blocks
5.1.3. Telemecanique switch
5.1.4. Deutsch plug, series DT and DTM
5.1.5. Magnetic coil plug
5.2. Overview of electric system
5.2.1. Drivers stand, old version
5.2.1.1. Control elements
5.2.2. Drivers stand, new version
5.2.2.1. Control elements
5.2.3. Wiring
5.2.4. CAN BUS overview
5.2.5. Table of fuels and lubricants
5.3. Starting with jump wires
5.4. Central electrics
5.5. Fuse assignment
5.5.1. Central electrics
5.5.2. Main battery fuse
5.6. Description of electrical components
5.6.1. Angle sensor on travel lever, B39
5.6.2. Inductive proximity switch, B63
5.6.3. Switching the vibration on, old version
5.6.4. Switching the vibration on, new version
5.6.5. Switching the pressurized spraying system on, old version
5.6.6. Switching the pressurized spraying system on, new version
5.6.7. Sensor, water in fuel filter, B124
5.6.8. Engine oil pressure monitoring
5.6.9. Coolant temperature monitoring
5.6.10. Level sensor in diesel tank, R03
5.6.11. Charge control light and operating hour meter
5.6.12. Glow plugs, R81, R82 R83
5.6.13. Engine solenoid, Y13
5.6.14. Instrument cluster, old version
5.6.15. Instrument cluster, new version
5.6.16. Seat contact control
5.7. Repairs
5.7.1. Generator repair
5.7.2. Repair of starter
5.8. Inspection and maintenance work
5.8.1. Maintenance Table
5.8.2. Every 250 operating hours
5.8.2.1. Battery service
5.8.3. As required
5.8.3.1. Battery service during prolonged machine downtimes
6. Hydraulic system
6.1. Basic principles
6.1.1. Open and closed hydraulic circuit
6.1.2. Swash plate principle, pump
6.1.3. External gear pumps
6.1.4. Reversible external gear motor
6.2. Overview of hydraulics
6.2.1. Pump overview
6.3. Description of hydraulic components
6.3.1. Travel pump, A10VG18 HW
6.3.1.1. Variable displacement pumps, A10VG18 HW A10VG28 HW
6.3.2. Drum drive motor MK 04
6.3.2.1. Radial piston motor
6.3.3. Wheel drive motor, MS/MSE
6.3.3.1. Radial piston motor with multidisc brake
6.3.4. Steering valve
6.4. Description of hydraulic circuits
6.4.1. Travel circuit
6.4.2. Vibration circuit
6.4.3. Steering circuit
6.4.4. Edge cutter
6.4.5. Hydraulic cutting tool
6.5. Tests and adjustments
6.5.1. Pump overview
6.5.2. Checking the rotation speeds
6.5.3. Pressure tests in the travel circuit
6.5.4. Checking / adjusting the neutral positions of the travel pump
6.5.5. Pressure test in the vibration circuit
6.5.6. Checking the leakage rate of the vibration motor
6.6. Flushing and bleeding
6.6.1. Flushing general
6.6.2. Flushing schematic for travel system, AD/SCmachine
6.6.3. Travel system, flushing AD/SCmachine
6.6.4. Flushing schematic for travel system, ACmachine
6.6.5. Travel system, flushing ACmachine
6.6.6. Bleeding the travel circuit
6.7. Inspection and maintenance work
6.7.1. Maintenance Table
6.7.2. Checks prior to start up
6.7.2.1. Checking the hydraulic oil level
6.7.2.2. Checking the hydraulic oil filter element
6.7.3. Every 500 operating hours
6.7.3.1. Checking the hydraulic lines
6.7.4. Every 2000 operating hours
6.7.4.1. Changing hydraulic oil and breather filter
6.7.4.2. Replacing the hydraulic oil filter
7. Machine assemblies
7.1. Diesel engine
7.1.1. Overview of diesel engine
7.1.2. Kubota diesel engine
7.1.3. Check the injection valves
7.1.4. Checking the fuel injection pump
7.1.5. Inspection and maintenance work
7.1.5.1. Maintenance Table
7.1.5.2. Checks prior to start up
7.1.5.3. Every 50 operating hours
7.1.5.4. Every 250 operating hours
7.1.5.5. Every 500 operating hours
7.1.5.6. Every 1000 operating hours
7.1.5.7. Every 2000 operating hours
7.1.5.8. Every 3000 operating hours
7.1.5.9. As required
7.2. Oscillating articulated joint
7.2.1. Overview oscillating articulated joint
7.2.2. Removing and installing the oscillating articulated joint
7.2.3. Repairing the oscillating articulated joint
7.3. Drum
7.3.1. Overview drum
7.3.2. Removing and installing the ADdrum
7.3.3. Dismantling the ADdrum
7.3.4. Assembling the ADdrum
8. Troubleshooting
8.1. Preliminary remarks
8.2. Emergency procedures
8.2.1. Actuating the emergency stop switch
8.2.2. Disconnecting the battery
8.2.3. Towing the machine
8.3. Towing tandem vibratory roller
8.4. Towing combination roller
8.5. Troubleshooting, electrical systems
8.5.1. Preliminary remarks
8.5.2. Starting with jump wires
8.5.3. Fuse assignment
8.5.3.1. Central electrics
8.5.3.2. Main battery fuse
8.5.4. Trouble shooting Starter
8.5.5. Fault detection via instrument cluster, A15
8.5.6. Trouble shooting ECONOMIZER
8.5.7. The machine does not drive
8.5.8. Seat contact control
8.5.9. Check the parking brake
8.6. Trouble shooting, hydraulics
8.6.1. Insufficient hydraulic power
8.6.2. Troubleshooting axial piston pumps
8.6.3. The machine does not drive
8.6.4. Insufficient travel power
8.6.5. Check the parking brake
8.7. Trouble shooting, diesel engine
8.7.1. Engine problems
9. Special tools
9.1. Special tools, hydraulic system
9.1.1. Special tools, tests and adjustments
9.1.2. Special tools for flushing
9.2. Special tools, electrics
10. Index
11. Appendix
11.1. A Circuit diagrams
11.1.1. Circuit diagram 368
11.1.2. Hydraulic diagram 289

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