Claas C490-C300 Lexion Tucano (527) Combines Operator Manual ES

File List:

00 0294 984 1.pdf
00 0294 984 5.pdf

00 0294 984 1.pdf:

1. Introduction
1.1 General instructions
1.1.1 Using the instructions
1.1.2 Validity of instructions
1.1.3 Technical data
1.2 Identification plates and identification numbers
1.2.1 Spare parts and technical issues
1.2.2 Identification plate
2 Security measures
2.1 General instructions
2.1.1 Especially important
2.1.2 General prescriptions for safety and accident prevention
2.1.3 Proper use of the machine
2.1.4 Predictably foolish misuse
2.1.5 Precautionary measures
2.2 General safety warnings
2.2.1 Insert the feed channel safety support
2.2.2 Remove the safety support from the feed channel
2.2.3 Insert the reel safety support
2.2.4 Remove the safety supports from the windlass
2.2.5 Install the cutter bar protection bar
2.2.6 Pressurized air and water
2.2.7 Risk of accident due to hydraulic fluid
2.2.8 Prevention against burns
2.2.9 Oil
2.2.10 Prevention against fires and explosions
2.2.11 Pipes, tubes and hoses
2.2.12 Before each start-up
2.2.13 Commissioning of the machine
2.2.14 Road traffic
2.2.15 Park
2.2.16 First aid measures
2.2.17 Decommissioning and waste disposal
2.3 Safety instructions
2.3.1 Warning and danger signs
2.4 Warning symbols
2.4.1 General instructions regarding warning symbols
2.4.2 Power outputs / drives
2.4.3 Crop feeding
2.4.4 Assembled parts/machine casing
3 Technical data
3.1 C490 / C430 / C370 – TYPE 527
3.1.1 Measurements
3.1.2 Weights
3.1.3 Crop feeding
3.1.4 Power supply unit
3.1.5 Mowing device
3.1.6 Safety devices
4 Before first start-up
4.1 General instructions
4.1.1 General warnings
4.1.2 Checklist for first start-up
4.2 Harvest harvest
4.2.1 Remove the safety equipment for transporting the reel
5 Before each start-up
5.1 General instructions
5.1.1 General warnings
5.1.2 Commissioning checklist
5.2 Power supply unit
5.2.1 Check the adjustment of the scraper strips
6 Assembling/disassembling the front implement
6.1 General instructions
6.1.1 General warnings
6.2 General assemblies and adjustments
6.2.1 Mount front implement
6.2.2 Remove front implement
6.3 Power outputs / drives
6.3.1 Assemble cardan shaft
6.3.2 Disassemble cardan shaft
6.4 Hydraulic system
6.4.1 Assemble multicoupling
6.4.2 Dismantle multicoupling
6.5 Assembled parts / machine casing
6.5.1 Hang front implement
6.5.2 Lock front implement
6.5.3 Unlock front implement
6.5.4 Unhook front implement
7 Setting in operational mode
7.1 General instructions
7.1.1 General warnings
7.2 Mowing device
7.2.1 Mount crop lifters (optional equipment)
7.2.2 Remove crop lifters (optional equipment)
7.2.3 Adjust skates
8 Operational service
8.1 General instructions
8.1.1 General warnings
8.2 General handling
8.2.1 Before operational service in the field
8.2.2 Check harvest collection
8.3 Harvest harvest
8.3.1 Adjust reel tines
8.3.2 Adjustment of crop dividers
8.4 Power supply unit
8.4.1 Adjust scraper strip
8.4.2 Adjust feed auger position
8.4.3 Adjust feed auger fingers
8.4.4 Extension auger plate
8.4.5 Mount extension of the auger plate
8.4.6 Remove extension of the auger plate
8.4.7 Adjust feed auger speed
9 Failures and solutions
9.1 General instructions
9.1.1 General warnings
9.2 General faults and solutions
9.2.1 Harvest material is not collected
9.2.2 The cutting mechanism is not straight
9.2.3 The material flow of the cutting mechanism is not homogeneous
9.2.4 Crop feeding reduced or crop rolled
9.2.5 The auger stops
9.2.6 Cutting height
9.2.7 Blade problems
9.2.8 The blade stops
9.2.9 Material is wound on a reel
9.2.10 Reel fingers rub against the cutter bar
9.2.11 The reel is not straight
9.2.12 The reel stops
9.2.13 The reel does not rotate
9.2.14 Foreign material on the tip of the crop divider
9.3 Hydraulic system
9.3.1 Bleed reel cylinder
9.4 Harvest harvest
9.4.1 Adjust reel height
9.4.2 Adjust reel speed sensor
10 Maintenance
10.1 General instructions
10.1.1 General warnings
10.2 General maintenance warnings
10.2.1 Fixing material
10.2.2 Maintenance work at the end of the harvest
10.2.3 Tightening torques for metric regulation thread
10.2.4 Tightening torques for metric fine thread
10.2.5 Tightening torques for hydraulic screw connections with adjusting ring DIN 3861
10.2.6 Tightening torques for hydraulic screw connections and air conditioning screw connections with conical seal and toroidal seal DIN 3865
10.2.7 Tightening torques for screw connections in plastic parts
10.3 Maintenance table
10.3.1 Maintenance intervals
10.4 Lubricant table
10.4.1 Lubricant
10.5 Gearbox/clutch
10.5.1 Check the oil level in the blade drive gearbox
10.5.2 Add more oil to the blade drive gearbox
10.5.3 Drain oil in the blade drive gearbox
10.6 Power outputs / drives
10.6.1 Remove the blade drive belt
10.6.2 Install the blade drive belt
10.6.3 Adjust blade drive belt
10.6.4 Tension the feed auger drive chain
10.6.5 Tension the reel drive chain
10.6.6 Check chain tension
10.7 Mowing device
10.7.1 Change blades
10.7.2 Adjust guide plates
11 Greasing scheme
11.1 General instructions
11.1.1 General warnings
11.2 Grease points
11.2.1 Greasing intervals
11.2.2 Grease points – 10 h left
11.2.3 Grease points – 100 h left
11.2.4 Grease points – 100 h right.
11.2.5 Grease points – 250 h left
11.2.6 Grease points – 500 h left
Alphabetical index

00 0294 984 5.pdf:

1. Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable misuse
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Danger zones
2.2.5 Position yourself between the machine and the head
2.2.6 Couple the machine with the head
2.2.7 Risk of injury due to rotating shafts
2.2.8 Construction changes
2.2.9 Optional equipment and spare parts
2.2.10 Operation only after correct commissioning
2.2.11 Technical status
2.2.12 Danger due to machine breakdowns
2.2.13 Keep protective devices operational
2.2.14 Personal protective equipment
2.2.15 Wear appropriate clothing
2.2.16 Remove dirt and loose objects
2.2.17 Prepare the machine for road traffic
2.2.18 Unsuitable consumables
2.2.19 Safe handling of consumables and auxiliary materials
2.2.20 Environmental protection and waste disposal
2.2.21 Electrical shock from electrical equipment
2.2.22 Liquids under pressure
2.2.23 Work only on the stopped machine
2.2.24 Maintenance work and repair work
2.2.25 Machine parts and lifted loads
2.2.26 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Graphic danger symbols on the head
2.4 Safety devices
2.4.1 Place the safety supports of the windlass
2.4.2 Release the safety supports of the windlass
2.4.3 Install the cutter bar protection device
3 Machine Description
3.1 Summary and operation
3.1.1 Summary
3.1.2 Operating mode
3.2 Identification plates and identification numbers
3.2.1 Head identification plate
3.3 Machine information
3.3.1 Adhesives
4 Technical data
4.1 Standard cutting mechanism
4.1.1 Eligible machines
4.1.2 Dimensions
4.1.3 Weights
4.1.4 Revolution regimes
4.1.5 Feed auger
4.2 Inputs
4.2.1 Lubricants
5 Preparation of the machine
5.1 Turn off the machine and secure it
5.1.1 Turn off the machine and secure it
5.2 Perform before commissioning
5.2.1 Perform before first start-up
5.2.2 Dismantle transport safety equipment
Disassemble the pallet*
Dismantle the safety equipment for transporting the reel
5.3 Load the head
5.3.1 Load and tie down the head
5.4 Assemble the head
5.4.1 Assemble the head
5.4.2 Adapt the scraper strips to the feed channel
5.4.3 Prepare the bolting
5.4.4 Attach the head
5.4.5 Locking the head
5.4.6 Assemble the cardan shaft
Check chain length
5.4.7 Installing the multiple coupling
5.5 Disassemble the head
5.5.1 Disassemble the head
5.5.2 Assemble the support legs
5.5.3 Dismantling the multiple coupling
5.5.4 Disassemble cardan shaft
5.5.5 Unlock the head
5.5.6 Unhook the head
6 Management
6.1 Driving the machine
6.1.1 Prepare for road traffic
6.1.2 Prepare the field trip
6.1.3 Before use for work
6.1.4 Control the collection of harvest material
6.2 Address
6.2.1 Deploy LASER PILOT*
6.2.2 Fold LASER PILOT*
6.3 Harvest harvest
6.3.1 Assemble the long crop divider
6.3.2 Deploy the long crop divider
6.3.3 Folding the long crop divider
6.3.4 Adjusting the long crop divider
6.3.5 Assemble the outer separator*
6.3.6 Remove the outer separator*
6.3.7 Adjust the reel tines
6.4 Power supply unit
6.4.1 Adjusting the feed auger scraper strips
6.4.2 Adjust the position of the feeding auger
6.4.3 Adjust the feed auger fingers
6.4.4 Remove the extensions from the auger plate
6.4.5 Adjust the speed of the feeding auger
6.5 Mowing device
6.5.1 Assemble the crop lifters
6.5.2 Adjust the speed of the blade drive
6.6 Ground guidance
6.6.1 Adjust the skates
7 Incident and solution
7.1 Causes and solution
7.1.1 Improve flow
7.1.2 Harvest harvest
7.1.3 Feed auger
7.1.4 Mowing device
7.1.5 Ground guidance
7.2 Harvest harvest
7.2.1 Check the basic adjustment of the height of the reel
7.2.2 Change the reel tines
7.2.3 Adjust the reel speed sensor
7.2.4 Bleed the reel hydraulic cylinders
Bleed horizontal hydraulic cylinders
Bleed the vertical hydraulic cylinders
7.3 Power supply unit
7.3.1 Change feed auger fingers
7.4 Mowing device
7.4.1 Change blades
Remove the blades
Assemble the blade
7.4.2 Change the blade section
7.4.3 Replacing double fingers
8 Maintenance
8.1 Maintenance intervals
8.1.1 Every 10 hours of service or daily
8.1.2 After the first 100 hours of service
8.1.3 Every 100 hours of service
8.1.4 Every 250 hours of service
8.1.5 Every 500 hours of service or annually
8.1.6 Preserve the head
8.2 Greasing scheme
8.2.1 Grease the lubrication points every 10 hours of service
8.2.2 Grease the lubrication points every 100 hours of service
8.2.3 Grease the lubrication points every 250 hours of service
8.3 Transmission, clutch and cardan shaft
8.3.1 Check the oil level of the blade drive gear
8.3.2 Change the blade drive gear oil
Drain oil
Fill oil
8.4 Drives
8.4.1 Adjust the drives
8.4.2 Check the spring-loaded cylinder with the measuring rod
8.4.3 Remove the belt (R01) from the blade drive
8.4.4 Assemble the blade drive belt (R01)
8.4.5 Adjust the chain (K01)
8.4.6 Dismantle the chain (K01)
8.4.7 Assemble the chain (K01)
8.4.8 Adjust the chain (K02)
8.5 Hydraulic installation
8.5.1 Check the hydraulic hoses
8.6 Mowing device
8.6.1 Adjust blade guide
9 Decommissioning and waste disposal
9.1 General information
9.1.1 Decommissioning and waste disposal
10 Declaration of conformity
10.1 Head
10.1.1 EC declaration of conformity