Claas C540-C450 Folding Lexion (713) Combines Repair Manual FR

File List:

00 0299 212 0.pdf

00 0299 ​​212 0.pdf:

Contents
Introduction
Introduction
Introduction to the CLAAS repair manual
Explanation of graphic symbols
Safety tips
Important
Marking of warnings and dangers
Use in accordance with instructions
General safety and accident prevention regulations
Exit the machine
Interview
Basic rule
Pressure accumulator
General repair tips
Origin of damage
Spare parts
Gearboxes / Housings
Tension of steel roller chains
Tapered Ring Fittings
Self-locking screws
Liquid screw brake
Correct installation of clamping ring bearings
Correct installation of clamping sleeve bearings
Screw connections with cutting ring on hydraulic lines
Bicone annular ring screw connections on hydraulic lines
Sealing cone screw connections on hydraulic lines
Welding work
Compliance with the instructions below allows for a quick and relpair:
Tightening torques
Hydraulic threaded fittings
Technical characteristics
Lubricant table
Training scheme
General workout tips
Left drive scheme
Straight training scheme
Dividers
Dividers
Removal of long/short dividers
Installation of long/short dividers
Removing special dividers
Exploded view of the special divider
Installation of special dividers
Cutting deck bucket – cutting bar
Cutting bar
Remove the blade
Installing the blade
Blade height adjustment
Cutting deck lock (mechanical)
Removing the cutting deck lock (mechanical)
Exploded view of the cutting deck lock (mechanical)
Installing the cutting deck lock (mechanical)
Rotating arm
Removing the rotating arm
Exploded view of the rotating arm
Installation of the rotating arm
Swivel device
Removing the rack of the hydraulic cylinder for unfolding/folding the cutting deck
Exploded view of the rack of the hydraulic cylinder for unfolding/folding the cutting deck
Installation of the rack of the hydraulic cylinder for unfolding / folding of the cutting deck
Workouts
Intermediate train
Removing the left intermediate gear
Exploded view of the left intermediate gear
Installing the left intermediate shaft
Removing the right intermediate shaft
Exploded view of the right intermediate gear
Installing the right intermediate shaft
Main drive cardan shaft
Removing the Main Drive Cardan Shaft
Disassembly of the main drive cardan shaft
Exploded view of the main drive cardan shaft:
Main drive cardan shaft assembly
Installing the main drive cardan shaft
Blade drive
Removing the Blade Drive Belt (44)
Installing and adjusting the blade drive belt (44)
Removing the Blade Drive Belt (51)
Installing and adjusting the blade drive belt (51)
Removing the blade drive belt tensioner pulley (44) or (51)
Exploded View of Blade Drive Belt (44)
Exploded View of Blade Drive Belt (51)
Installing the blade drive belt tensioner roller (44) or (51)
Removing the blade drive belt reverser pulley (44) or (51)
Installing the blade drive belt reverser pulley (44) or (51)
Nutation housing
Removing the nutation housing (N˚ PR 643 686.2 and N˚ PR 643 656.2)
Disassembly of the nutation housing (No. PR 643 686.2 and No. PR 643 656.2)
Exploded view of nutation box_x0011_: (PR number 643 686.2)
Exploded view of nutation box_x0011_: (PR number 643 656.2)
Nutation housing assembly (PR No. 643 686.2 and PR No. 643 656.2)
Installation of the nutation box (N˚ PR 643 686.2 and N˚ PR 643 656.2)
Feed drum
Feed drum drive
Removing the Feed Drive Chain (40)
Installing and Adjusting the Feed Drive Chain (40)
Removing and disassembling the feed drive chain tensioner sprocket (40) or (50)
Installing the feed drive chain tensioner sprocket (40) or (50)
Removal, installation of the feed drive chain double chain wheel (40) or (50) Removing the Feeum Torque Limiter
Exploded view of the feed drum torque limiter (left side of the machine)
Installing the feed drum torque limiter
Removing the Feed Drive Chain (50)
Installing and Adjusting the Feed Drive Chain (50)
Exploded view of the feed drum limiter (right side of the machine)
Feed drum
Removing the left (outer) or right (outer) feed drum bearing
Exploded view of left (outer) or right (outer) feed drum bearing
Installing the left (outer) or right (outer) feed drum bearing
Removing the Left or Right Feed Drum Drive Shaft
Installing the Left or Right Feed Drum Drive Shaft
Removing the left (center) or right (center) feed drum bearing
Exploded View of Left (Center) or Right (Center) Feed Drum Bearing
Installing the left (center) or right (center) feed drum bearing
Exploded view of left feed drum
Exploded view of right feed drum
Removing Feed Drum Fingers
Installing the feed drum fingers
Removing the drive shafts
Removing the drive shafts (up to machine No.)
Exploded view of the control shafts: (up to machine No. …)
Removing the drive shafts (from machine No. …)
Exploded view of the control shafts: (from machine No. …)
Installation of the control shafts (from machine No. …, to machine No. …)
Reel drive
Removing the drive chain (41)
Installing and adjusting the drive chain (41)
Removing the upper chain wheel from the drive chain (41)
Installing the upper drive chain sprocket (41)
Removing the Reel Drive Belt (42)
Installing and adjusting the reel drive belt (42)
Removing the reel drive variator pulleys (42)
Installing the reel drive variator pulleys (42)
Removing the Drive Chain (43)
Installing and adjusting the drive chain (43)
Removing the upper chain wheel from the drive chain (43)
Installing the upper drive chain sprocket (43)
Removing the lower sprocket from the drive chain (43)
Installing the lower drive chain sprocket (43)
Removing the drive chain sprocket (43)
Installing the drive chain sprocket (43)
Removing the reel drive torque limiter
Reel Drive Torque Limiter Disassembly
Exploded view of the reel drive torque limiter: (up to machine No. …)
Exploded view of the reel drive torque limiter: (from machine No. …)
Reel Drive Torque Limiter Assembly
Installing the reel drive torque limiter
Removing the Reel Drive Shaft (17)
Installing the reel drive shaft (17)
Removing the reel drive dog
Exploded view of the reel drive dog
Installing the reel drive dog
Reel drive cardan shaft
Removing the reel drive cardan shaft
Disassembly of the reel drive cardan shaft
Exploded view of the reel drive cardan shaft:
Reel drive universal shaft assembly
Installing the reel drive cardan shaft
Reel drive angle gearbox
Removing the rear corner gear box
Disassembly of the rear corner gear box
Assembling the rear corner gear box
Mounting the rear corner gear box
Removing the front corner gear box
Disassembly of the front corner gear box
Exploded view of the front corner gear box:
Assembling the front corner gear box
Installation of the front corner gear box
Adjusting the reel speed
Removing the electric variator pulley from the reel
Exploded view of the reel variator
Installation of the electric variator pulley of the reel
Removing the spring variator pulley from the reel
Exploded view of the reel spring variator pulley
Installing the reel spring variator pulley
Removing the reel variator support tube
Exploded view of the reel variator bearing tube
Installation of the reel variator bearing tube
Removing the electrical reel speed adjustment
Disassembly of the electrical reel speed adjustment
Exploded view of the electrical adjustment of the reel speed:
Assembling the electrical adjustment of the reel speed
Installation of the electrical adjustment of the reel speed
Left reel
Removing the left reel
Exploded view of the left reel
Installation of the left reel
Removing the left reel bearing (left reel)
Installing the left reel bearing (left reel)
Removing the control rollers (left reel)
Installing the control rollers (left reel)
Removing the control star (left reel)
Installation of the control star (left reel)
Removing the left reel star (left reel)
Installation of the left reel star (left reel)
Removing the right reel bearing (left reel)
Installing the right reel bearing (left reel)
Checking the reel lock setting
Removing the right reel star (left reel)
Installation of the right star of the reel (left reel)
Removing the central reel star (left reel)
Installation of the central star of the reel (left reel)
Right reel
Removing the right reel
Exploded view of the right reel
Installation of the right reel
Checking the pawl adjustment (reel lock)
Removing the right reel bearing (right reel)
Installing the right reel bearing (right reel)
Removing the control rollers (right reel)
Installing the control rollers (right reel)
Removing the control star (right reel)
Installation of the control star (right reel)
Removing the right reel star (right reel)
Installation of the right reel star (right reel)
Removing the left reel bearing (right reel)
Installing the left reel bearing (right reel)
Removing the left reel star (right reel)
Installation of the left reel star (right reel)
Removing the central reel star (right reel)
Installation of the central star of the reel (right reel)
Hydraulic / Electric
Hydraulic distributors
Removal of the valve block raising / lowering the reel with shut-off valve
Exploded view of the valve block raising / lowering the reel with shut-off valve
Assembly and installation of the reel up/down valve block with shut-off valve
Removing the 3-way 2-position distributor assembling the reel (Y22)
Exploded view of the 3-way 2-position distributor mounted on the reel (Y22)
Installation of the 3-way distributor 2 positions mounted on the reel (Y22)
Removing the 2-way distributor 2 position shut-off valve (Y69)
Installation of the 2-way distributor 2 stop valve positions (Y69)
Removal of the 2-way distributor 2 positions lowering of the reel (Y23)
Exploded view of the 2-way distributor with 2 reel lowering positions (Y23)
Installation of the 2-way distributor 2 lowering positions of the reel (Y23)
Removal of the reel advance/retreat valve block, unfold/fold the cutting deck
Exploded view of the reel advance/retreat valve block, unfold/fold the cutting deck:
Assembly and installation of the valve block advance/retreat of the reel, unfold/fold the apron…
Disassembly of the valve block advance/retreat of the reel, unfold/fold the cutting deck
Removing the reel recoil distributor stop block (Y25)
Disassembly of the reel recoil distributor stop block (Y25)
Exploded view of the reel recoil distributor stop block (Y25):
Reel Recoil Distributor Stop Block Assembly (Y25)
Installation of the reel recoil distributor stop block (Y25)
Removing the unlockable check valve
Disassembly of the unlockable check valve
Exploded view of the unlockable check valve:
Assembling the unblockable check valve
Installation and adjustment of the unlockable non-return valve
Hydraulic cylinders
Removing the hydraulic cylinder unfold/fold the cutting deck
Disassembly of the hydraulic cylinder unfold/fold the cutting deck
Exploded view of the hydraulic cylinder unfolding/folding the cutting deck:
Hydraulic cylinder assembly unfold/fold the cutting deck
Installing the hydraulic cylinder unfold/fold the cutting deck
Adjusting the hydraulic cylinder unfolding/folding the cutting deck
Removal of the hydraulic cylinder locking in working position
Disassembly of the hydraulic cylinder locking in working position
Exploded view of the hydraulic cylinder locking in working position:
Assembling the hydraulic cylinder for locking in working position
Installation of the hydraulic locking cylinder in the working position
Removing the locking hydraulic cylinder in transport position
Disassembly of the hydraulic cylinder locking in transport position
Exploded view of the hydraulic cylinder locking in transport position:
Assembling the hydraulic cylinder for locking in transport position
Installing the hydraulic locking cylinder in transport position
Removing the hydraulic cylinder for height adjustment of the single-acting left reel
Disassembly of the hydraulic cylinder for height adjustment of the single-acting left reel
Exploded view of the hydraulic cylinder for height adjustment of the single-acting left reel:
Assembly of the hydraulic cylinder for height adjustment of the single-acting left reel
Installation of the hydraulic cylinder for height adjustment of the single-acting left reel
Removing the hydraulic cylinder for height adjustment of the double-acting right reel
Disassembly of the hydraulic cylinder for height adjustment of the double-acting right reel
Exploded view of the hydraulic cylinder for height adjustment of the double-acting right reel:
Assembly of the hydraulic cylinder for height adjustment of the double-acting right reel
Installation of the hydraulic cylinder for height adjustment of the double-acting right reel
Removal of the left hydraulic cylinder for horizontal adjustment of the reel
Disassembly of the left hydraulic cylinder for horizontal adjustment of the reel
Exploded view of the left hydraulic cylinder for horizontal adjustment of the reel:
Assembly of the left hydraulic cylinder for horizontal adjustment of the reel
Installation of the left hydraulic cylinder for horizontal adjustment of the reel
Removal of the central hydraulic cylinder for horizontal adjustment of the reel
Disassembly of the central hydraulic cylinder for horizontal adjustment of the reel
Exploded view of the central hydraulic cylinder for horizontal adjustment of the reel:
Assembly of the central hydraulic cylinder for horizontal adjustment of the reel
Installation of the central hydraulic cylinder for horizontal adjustment of the reel
Removal of the right hydraulic cylinder for horizontal adjustment of the reel
Disassembly of the right hydraulic cylinder for horizontal adjustment of the reel
Exploded view of the right hydraulic cylinder for horizontal adjustment of the reel:
Assembling the right hydraulic cylinder for horizontal adjustment of the reel
Installation of the right hydraulic cylinder for horizontal adjustment of the reel
Potentiometers
Replacing the CAC probe caliper potentiometer
Adjusting the CAC potentiometer
Replacing the reel height automation potentiometer
Adjustment of the reel height automation potentiometer
Adjusting the cutting deck lock limit switch
Adjustment of the reel drive cardan shaft end-of-travel sensor
Adjusting the reel limit switch sensor
Unfolding/folding process (description of operation)
Unfolding/folding process from transport position to working position
Folding process from working position to transport position
Alphabetical index
Alphabetical index