Claas Cargos 760-740 (995) Loader Wagons Repair Manual EN

File List:

00 0288 065 1.pdf

00 0288 065 1.pdf:

CARGOS 760CARGOS 750CARGOS 740
Table of contents
Introduction
General information
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
Validity of the manual
General repair instructions
Technical specifications
Reason of damage
Spare parts
Welding work
Drive belts / drive chains
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring connections
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Self-locking bolts
Liquid locking compound
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Ferrule fittings
Screwing in
Leaky ferrule fittings
Progressive ring fittings on hydraulic lines
Sealing cone fittings
Hydraulic hoses
Hose routing
Information on technically correct repairs
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for hydraulic fittings with ferrule
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
Tightening torques for tyres
Technical specifications
Operating materials
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
General information
Important
Identification of warning and danger signs
General safety and accident prevention regulations
Leaving the machine
Adjusting and maintenance work
Danger of injury from hydraulic liquid
Air conditioner
Hydraulic accumulators
First aid measures
Battery isolating switch
Jacking up the machine
Putting the machine out of operation
02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
Universal drive shaft
Work preparation
Removing
Installing
Universal drive shaft overload protection
Work preparation
Removing
Disassembling
Assembling
Installing
03 Chassis
0310 Axle
Single axle, adjusting the wheel bearing play
Work preparation
Adjusting
Replacing the wheel hub, wheel bearing grease
Work preparation
Removing
Renewing the grease
Installing
Single axle, speed sensor
Removing
Installing
Function test
Rigid axle, checking the track
Work preparation
Checking the track adjustment
Rigid axle, adjusting the track of hydraulic chassis
Work preparation
Auxiliary tool
Adjusting the track
Rigid axle, adjusting the track of mechanical chassis
Work preparation
Adjusting the track
0320 Steering axle
Steering axle, adjusting the play of steering hinges
Work preparation
Adjusting
Adjusting the steering axle, steering angle
Work preparation
Adjusting
Adjusting values of steering angle adjustment dimension L
Steering axle, forced steering angular sensor
Removing
Installing
Adjusting
Steering axle, angular sensor
Removing
Installing
Steered axle, shock absorber
Removing
Installing
Steered axle, track rod
Work preparation
Removing
Installing
Steered axle, steering cylinder
Work preparation
Removing
Installing
Steered axle, bleeding the steering cylinder
Bleeding
Checking and adjusting the steered axle and the toe-in
Work preparation
Checking the steered axle and the toe-in
Steered axle, adjusting the toe-in
Steered axle with respect to rigid axle, checking the track
Work preparation
Checking the track
Steered axle with respect to rigid axle, adjusting the track of hydraulic chassis
Work preparation
Auxiliary tool
Adjusting the track
Steered axle with respect to rigid axle, adjusting the track of mechanical chassis
Work preparation
Adjusting the track of mechanical chassis
0350 Wheels trailed machine
Wheels, fastening diagram
0360 Suspension
Hydropneumatic chassis, bleeding the chassis cylinders
04 Brake
0410 Service brake trailed machine
Bleeding the brake pressure regulator (ALB)
Bleeding
Service brake, slack adjuster
Work preparation
Removing
Installing
Adjusting
07 Hitch
0725 Drawbar
Hitch eye and drawbar
Work preparation
Removing
Installing
60 Crop discharge / straw discharge
6030 Crop discharge / Swath discharge / Swath discs
Proportioning rollers drive overview
Proportioning rollers gearbox
Work preparation
Removing
Disassembling
Assembling
Installing
Short proportioning rollers drive shaft with flange bearing
Work preparation
Removing
Installing
Long proportioning rollers drive shaft
Work preparation
Removing the front drive shaft
Installing the front drive shaft
Removing the rear drive shaft
Installing the rear drive shaft
Proportioning rollers drive chain
Removing
Installing
Proportioning rollers
Work preparation
Removing
Removing the right side panel
Removing, left side panel
Removing the upper proportioning roller, left side panel
Removing the lower proportioning roller, left side panel
Installing
Installing the lower proportioning roller, left side panel
Installing the upper proportioning roller, left side panel
Installing the right side panel
Proportioning roller flange bearing
Removing, right side
Flange bearing, right, lower
Top right flange bearing
Installing, right side
Flange bearing, right, lower
Top right flange bearing
Removing, left side
Flange bearing, left, bottom and top
Installing, left side
Flange bearing, left, bottom and top
80 Various components / Machine body
8040 Wagon top
Floor conveyor gearbox
Work preparation
Removing
Installing
Floor conveyor support
Work preparation
Removing
Disassembling
Gearbox side
Left-side centre bearing
Right-side centre bearing
Assembling
Left-side centre bearing
Gearbox side
Right-side centre bearing
Installing
Floor conveyor, chain
Removing
Installing
Shortening the chain
8030 Mud guards
Mud guard
Removing
Only for CARGOS with side lights
Installing
Only for CARGOS with side lights