Claas Cargos 9600-9400 (994) Loader Wagon Repair Manual FR

File List:

00 0288 058 2.pdf

00 0288 058 2.pdf:

Repair instructions
Contents
Introduction
General instructions
Use of the instructions
Texts and illustrations
Articulation by a structure of modules
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
Validity of the notice
General repair instructions
Technical characteristics
Cause of damage
Tips for correct repair
Spare parts
Welding work
Drive Belt / Drive Chains
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Self-locking screws
Liquid screw brake
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Circlips
Cutting ring fittings
To screw
Leaky cutting ring fittings
Progressive ring screw connections on hydraulic lines
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Tightening torques
Tightening torques for metric ISO thread
Tightening torques for metric precision threads
Tightening torques for hydraulic screw connections with cutting ring
Tightening torques for pipe fittings with conical sealing fitting and hydraulic fittings with soft sealing gasket
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for brake line screw connections
Hose clamp tightening torques
Assembly tips
Tangent screw clamps
Tangent screw clamps with spring washers
Hose clamps with round bolts
Tightening torques for hose clamps with round bolts
Tire tightening torques
Technical characteristics
Operating consumables
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Overview
Hydraulic standard
Overview
Security
General instructions
To respect
Marking of warnings and dangers
General safety and accident prevention instructions
Exit the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluid
Pressure accumulator
First aid measures
Place the machine on jack stands
Stop the machine
02 Gearbox – Clutch – Cardan shaft
0230 Mechanical gearbox
Main gearbox
Preparing for work
Disassemble
To assemble
To set down
0260 Cardan shaft
Cardan shaft
Preparing for work
To set down
Cardan shaft overload coupling
Preparing for work
Disassemble
To assemble
To set down
03 Chassis
0310 Axle
Check the assemblies using screws, mechanical wheel set 9 to
Check the assemblies using screws, mechanical wheel set 9 to
Single axle, adjust wheel bearing clearance
Preparing for work
Replace wheel hub, wheel bearing grease
Preparing for work
Replace the grease
To set down
Single axle, RPM sensor
To set down
Function check
Fixed axle, control track
Preparing for work
Check lane setting
Fixed axle, adjust track, hydraulic undercarriage
Preparing for work
Auxiliary tool
Set the track
Fixed axle, adjust track, mechanical undercarriage
Preparing for work
Set the track
0320 Steering axle
Steering axle, adjust steering joint play
Preparing for work
Adjust the steering angle of the steering axle
Preparing for work
Adjustment values ​​dimension L steering angle adjustment
Stege, forced steering angle sensor
To set down
Steering axle, angle sensor
To set down
Steering axle, shock absorber
To set down
Steering axle, tie rod
Preparing for work
To set down
Steering axle, steering cylinder
Preparing for work
To set down
Steering axle, bleed air from steering cylinder
Purge the air
Steering axle, check and adjust toe
Preparing for work
Steering axle, check toe
Steering axle, adjust toe
Steering axle to fixed axle, control track
Preparing for work
Control the lane
Steering axle to fixed axle, adjust track hydraulic undercarriage
Preparing for work
Auxiliary tool
Set the track
Steering axle to fixed axle, adjust track mechanical undercarriage
Preparing for work
Adjust track, mechanical undercarriage
0350 Wheels for pulled machine
Wheels, fixing diagram
0360 Suspension
Hydropneumatic undercarriage, bleed air from undercarriage cylinder
04 Brake
0410 Service brake for pulled machine
Bleed the air from the brake power regulator (ALB)
Purge the air
Service brake, linkage adjuster
Preparing for work
To set down
07 Hitch device
0725 Drawbar
Hydraulic hitch boom cylinder
Preparing for work
Remove, left side hydraulic cylinder
Install, left side hydraulic cylinder
Remove, right side hydraulic cylinder
Install, right side hydraulic cylinder
Drawbar hitch eyelet
Preparing for work
To set down
20 Harvest feeding
2020 Pickup
Pickup chassis
To set down
Adjust pickup load shedding
Fixing the support wheel
Preparing for work
To set down
Support wheel attachment, axle support
Preparing for work
To set down
Scraper sheets
To set down
Pickup, drive, chain tensioner
Preparing for work
Disassemble
To assemble
To set down
Pickup, hydraulic motor
Preparing for work
Disassemble
To assemble
To set down
Pickup, cam
Preparing for work
Place left side
Disassemble left side
Assemble, left side
Place, left side
Place right side
Disassemble and assemble, right side
Place, right side
Pickup, tine holder
Disassemble
To assemble
To set down
Pickup, tine bearing roller
Preparing for work
Place right side
Place, right side
Place left side
Place, left side
Pickup shaft, elastic teeth
To set down
To set down
Hydraulic cylinder of the pickup
To set down
Adjust pickup load shedding
21 Power group
2125 Rotor
Rotor gearbox
Preparing for work
Screw the special tool
Auxiliary tool
Disassemble
To assemble
Preassemble the intermediate gear
Preassemble the pinion shaft
Preassemble the right gear
To set down
Rotor gearbox drive shaft
Preparing for work
To set down
Rotor teeth
To set down
Cutting rotor
Preparing for work
Screw the special tool
Disassemble
To assemble
To set down
Left side rotor bearing
Preparing for work
Disassemble
To assemble
To set down
Right side rotor bearing
Preparing for work
Disassemble
To assemble
To set down
Knife holder
Preparing for work
Disassemble
To assemble
To set down
60 Removal of harvested product / removal of straw
6030 Removing the crop / Removing the windrows / Windrow consolidator
Overview of the dosing drum drive
Rear metering drum gearbox
Preparing for work
Disassemble
To assemble
To set down
Front dosing drum gearbox
Preparing for work
Auxiliary tool
Disassemble
To assemble
Install the shafts in the housing
To set down
Dosing drums, front PTO shaft
To set down
Front Metering Drum PTO Shaft Overload Coupling
Preparing for work
Disassemble
To assemble
Alignment of the spring group on the LR24 type version
To set down
Dosing drum cardan shaft, rear
To set down
Freewheel coupling of the cardan shaft of the metering drums, rear
Preparing for work
Disassemble
To assemble
To set down
Dosing drum drive chain
To set down
Metering drums, short drive shaft
Preparing for work
To set down
Dosing drums, long drive shaft
Disassemble
To assemble
To set down
Dosing drums
Preparing for work
Remove the right side side wall
Removing the dosing drum in the center, left side wall
Removing the dosing drum at the bottom, left side wall
Removing the dosing drum at the top, left side wall
To set down
Installation of the dosing drum in the center, left side wall
Installation of the dosing drum at the bottom, left side wall
Installation of the dosing drum at the top, left side wall
Installation of the right side side wall
Dosing drum flange
Place, right side
Right side flange, bottom
Flange flange right, center and top
Place, right side
Right side flange, bottom
Flange flange right, center and top
Remove, left side
Flange flange left side, bottom and center
Flange flange left side, top
Place, left side
Flange flange left side, bottom and center
Flange flange left side, top
80 Assembly parts, bodywork
8040 Raised
CARGOS 9600 / 9500 / 9400 moving floor gearbox
Preparing for work
To set down
CARGOS 8500 / 8400 / 8300 moving floor gearbox
Preparing for work
To set down
Moving floor bearing
Preparing for work
CARGOS 9600 – 9400
CARGOS 8500 – 8300
Disassemble
Gearbox side
Center bearing left side
Center bearing right side
CARGOS 8500 – 8300
CARGOS 8500 – 8300 end bearing
To assemble
Center bearing left side
Gearbox side
Center bearing right side
CARGOS 8500 – 8300
CARGOS 8500 – 8300 end bearing
To set down
CARGOS 9600 – 9400
CARGOS 8500 – 8300
Moving floor, chain
To set down
Shorten the chain
Load space cover, swivel cylinder
Preparing for work
Waterproof
Adjust the rear hatch
Rear hatch basic adjustment
Basic adjustment of rear hatch sensors
Setting values ​​and function control
8030 Wings
Only for CARGOS with side marker lighting
To set down
Only for CARGOS with side marker lighting