Claas Cargos 9600-9400 (994) Loader Wagons Repair Manual ES

File List:

00 0288 057 2.pdf

00 0288 057 2.pdf:

Repair manual
Introduction
General information
Using the manual
Texts and illustrations
Breakdown with construction group structure
Search and find
Direction signs
Abbreviations
Technicalities
Manual validity
General repair instructions
Technical instructions
Cause of the fault
Indications for correct repair
Replacement parts
Welding work
Drive belts / drive chains
Steel roller chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Self-locking screws
Liquid screw insurance
Bearings with tension ring
Disassembly
Mounting
Bearing with tensioner sleeve
Disassembly
Mounting
Safety rings
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Threaded joints with progressive ring in hydraulic pipes
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Tightening torques
Tightening torques for ISO metric thread
Tightening torques for metric fine threads
Tightening torques for hydraulic threadings with adjusting ring
Tightening torques for pipe threads with sealing cone connection and hydraulic connections with soft ring seal
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for SDE form H hydraulic threaded fittings, adjustable
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws (with copper gasket)
Tightening torques for brake pipe threading
Tightening torques for hose clamps
Assembly instructions
Helical thread tightening clamps
Helical thread tightening clamps with Belleville springs
Hose clamps with round bolt
Tightening torques for hose clamps with round bolt
Tightening torques for wheels
Technical data
Consumables
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
Security
General information
Especially important
Signage of warning and danger indications
General safety measures and accident prevention rules
Leave the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluid
pressure accumulator
First aid measures
Raise the machine on supports
Put the machine out of service
02 Gears / clutch / cardan shaft
0230 Mechanical gear
main gear
Work preparation
Disassemble
0260 Cardan shaft
cardan shaft
Work preparation
Disassemble
Cardan shaft overload clutch
Work preparation
Disassemble
03 Chassis
0310 Axle
Check the bolted joints, 9 t mechanical chassis
Check the bolted joints, 9 t mechanical chassis
Single axle, adjust wheel bearing play
Work preparation
Wheel hub, renew the lubricating grease of the wheel bearings
Work preparation
Disassemble
Renew lubricating grease
Single axle, speed sensor
Disassemble
Checking the operation
Fixed axle, check track
Work preparation
Check track setting
Fixed axle, adjust hydraulic chassis track
Work preparation
auxiliary tool
Adjust track
Fixed axle, adjust mechanical chassis track
Work preparation
Adjust track
0320 Steering axle
Steering axle, adjust steering hinge play
Work preparation
Steering axle, adjust the steering angle
Work preparation
Adjustment values ​​measurement “L” steering angle adjustmenele, forced steering, angle sensor
Disassemble
Steering axle, angle sensor
Disassemble
Steering shaft, shock absorber
Disassemble
Steering shaft, steering rod
Work preparation
Disassemble
Steering shaft, steering cylinder
Work preparation
Disassemble
Steering shaft, bleed steering cylinder
Steering axle, check and adjust toe-in
Work preparation
Steering axle, check convergence
Steering axle, adjust toe-in
Steering axle to fixed axle, check track
Work preparation
Check track
Steering axle to fixed axle, adjust hydraulic chassis track
Work preparation
auxiliary tool
Adjust track
Steering axle to fixed axle, adjust mechanical chassis track
Work preparation
Adjust mechanical chassis track
0350 Trailed machine wheels
Wheels, fixing diagram
0360 Damping
Hydropneumatic chassis, bleed chassis cylinders
04 Brake
0410 Trailed machine service brake
Bleed brake force controller (load dependent automatic)
Service brake, linkage locator
Work preparation
Disassemble
07 Towing device
0725 Spear
Hydraulic cylinder lance
Work preparation
Remove, left hydraulic cylinder
Install, left hydraulic cylinder
Remove, right hydraulic cylinder
Install, right hydraulic cylinder
Lance shooting eyelet
Work preparation
Disassemble
20 Reception of the harvest
2020 Pickup
Pickup chassis
Disassemble
Adjust pickup discharge.
Support wheel hitch
Work preparation
Disassemble
Support wheel hitch, axle carrier
Work preparation
Disassemble
Retaining plates
Disassemble
Pickup drive, chain tensioner
Work preparation
Disassemble
Pickup, hydraulic motor
Work preparation
Disassemble
Pickup, eccentric disc
Work preparation
Remove the left side
Disassemble left side
Assemble left side
Mount left side
Remove right side
Disassemble and assemble right side
Mount right side
Pickup, tine holder
Disassemble
Pickup, tine carrier sheave
Work preparation
Remove right side
Mount right side
Remove the left side
Mount left side
Pickup axle, spring tines
Disassemble
Retaining plate
Disassemble
Pickup hydraulic cylinder
Disassemble
Adjust pickup discharge.
21 Power set
2125 Rotor
rotor gear
Work preparation
special tool
auxiliary tool
Disassemble
Pre-assemble the intermediate sprocket
Preassemble the bevel pinion shaft
Pre-assemble the straight sprocket
Rotor gear drive shaft
Work preparation
Disassemble
rotor tines
Disassemble
cutting rotor
Work preparation
special tool
Disassemble
Left rotor bearing
Work preparation
Disassemble
Right rotor bearing
Work preparation
Disassemble
Blade holder
Work preparation
Disassemble
60 Deposit the material / deposit the straw
6030 Harvest unloading / row placement / row former
Summary of metering roller drive
Metering roller gear, rear
Work preparation
Disassemble
Metering roller gear, front
Work preparation
auxiliary tool
Disassemble
Assemble the axles in the housing
Metering rollers, front cardan shaft
Disassemble
Overload clutch, cardan shaft, metering rollers, front
Work preparation
Disassemble
Orientation of the spring package in the LR24 type version
Cardan shaft metering rollers, rear
Disassemble
Freewheel clutch, cardan shaft, metering rollers, rear
Work preparation
Disassemble
Drive chain, metering rollers
Disassemble
Metering rollers, short drive shaft
Work preparation
Disassemble
Metering rollers, long drive shaft
Disassemble
Metering rollers
Work preparation
Disassemble
Remove the right side wall
Disassembling center metering roller, left side wall
Disassembling metering roller below, left side wall
Disassembling dosing roller at top, left side wall
Center metering roller assembly, left side wall
Dosing roller assembly below, left side wall
Dosing roller assembly above, left side wall
Right side wall mounting
Flange bearing, metering rollers
Remove, right side
Right flange bearing, bottom
Right flange bearing, center and top
Fit, right side
Right flange bearing, bottom
Right flange bearing, center and top
Remove, left side
Flange bearing, bottom and center
Left flange bearing, top
Fit, left side
Flange bearing, bottom and center
Left flange bearing, top
80 Attached parts, machine casing
8040 Construction
Bottom trawl gear CARGOS 9600 / 9500 / 9400
Work preparation
Disassemble
Bottom trawl gear CARGOS 8500 / 8400 / 8300
Work preparation
Disassemble
Bottom drag bearing
Work preparation
Disassemble
CHARGES 9600 – 9400
CHARGES 8500 – 8300
Gear side
Left side center bearing
Right side center bearing
CHARGES 8500 – 8300
Final bearing CARGOS 8500 – 8300
Left side center bearing
Gear side
Right side center bearing
CHARGES 8500 – 8300
Final bearing CARGOS 8500 – 8300
CHARGES 9600 – 9400
CHARGES 8500 – 8300
Drag bottom, chain
Disassemble
Shorten the chain
Cargo space coverage, swing cylinder
Work preparation
Adjust the tailgate
Basic tailgate adjustment
Basic adjustment of tailgate sensors
Adjustment values ​​and operation control
8030 Mudguard
Mudguard
Disassemble
Only in CARGOS with side signal lights
Only in CARGOS with side signal lights