Claas Convio Flex 1230-770 (593) Combines Repair Manual EN

File List:

00 0303 167 1.pdf

00 0303 167 1.pdf:

CONVIO 1380 – 770CONVIO FLEX 1380 – 770
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Reason of damage
Welding work
Drive belts / drive chains
Self-locking bolts
Liquid locking compound
Radial shaft seals
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Progressive ring fittings on hydraulic lines
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for hydraulic fittings with ferrule
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
Technical specifications
Operating materials
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Signal word
General safety and accident prevention regulations
Danger of injury from hydraulic liquid
Identification of warning and danger signs
Adjusting and maintenance work
Hydraulic accumulators
First-aid measures
Welding work
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Gearbox overview
Technical specifications
Transfer gearbox
Technical specifications
Work preparation
Special tool
Installation instructions
Removing the transfer gearbox
Disassembling
Assembling
Installing the transfer gearbox
0260 Universal drive shaft
Main drive universal drive shaft
Technical specifications
Removing
Installing
Universal drive shaft
Technical specifications
Work preparation
Disassembling
Assembling
05 Steering
0510 Automatic steering
LASER PILOT bracket
Technical specifications
Work preparation
Installation instructions
Removing
Installing
08 Drives
0800 Drive diagram
Drive diagram
Technical specifications
0814 Intermediate shaft
Overview of intermediate drive shafts
Technical specifications
Left intermediate drive shaft
Technical specifications
Work preparation
Installation instructions
Removing the left intermediate drive shaft
Disassembling the left intermediate drive shaft
Assembling the left intermediate drive shaft
Installing the left intermediate drive shaft
Centre intermediate drive shaft
Technical specifications
Work preparation
Installation instructions
Removing the centre intermediate drive shaft
Disassembling the centre intermediate drive shaft
Assembling the centre intermediate drive shaft
Installing the centre intermediate drive shaft
Right intermediate drive shaft
Technical specifications
Work preparation
Work preparation
Installation instructions
Removing the right intermediate drive shaft
Disassembling the intermediate drive shaft
Assembling the intermediate drive shaft
Installing the right intermediate drive shaft
09 Hydraulic system
0900 Hydraulic system – General
Damage to hydraulic system
Special tool
Hydraulic system – General
Work preparation
Special tool
0910 Pumps
Centre conveyor belt pump (2113)
Technical specifications
Installation instructions
Work preparation
Installation
Left – right conveyor belt drive pump (2114)
Technical specifications
Installation instructions
Work preparation
Installation
0915 Hydraulic lines
Multi-coupler
Technical specifications
Installation instructions
Work preparation
Repair kit
Auxiliary tool
Special tool
Removing the male coupling
Disassembling the male coupling
Assembling the male coupling
Installing the male coupling
10 Electrical / Electronic equipment
1000 Electrical / Electronic equipment general
Electrical / electronic equipment – General
Special tool
20 Crop feeding
2010 Cutterbar table
CONVIO cross arm
Technical specifications
Work preparation
Installation instructions
Removing
Installing
CONVIO FLEX cross arm
Technical specifications
Work preparation
Installation instructions
Removing
Installing
2015 Reel / Crop guard
Technical specifications
Left reel
Technical specifications
Removing
Installing
Right reel
Technical specifications
Removing
Installing
Cam rollers
Technical specifications
Installation instructions
Removing
Installing
Technical specifications
Installation instructions
Removing
Installing
Checking
Reel spider
Technical specifications
Removing
Installing
Reel tines
Installation instructions
Tine tube
Technical specifications
Installation instructions
Disassembling
Assembling
Left reel bearing
Technical specifications
Removing the left reel bearing
Installing the left reel bearing
Centre reel bearing
Technical specifications
Removing the centre reel bearing
Installing the centre reel bearing
Right reel bearing
Technical specifications
Removing the right reel bearing
Installing the right reel bearing
Reel drive
Technical specifications
Removing
Installing
Reel drive chain
Technical specifications
Removing
Installing
Reel drive driven sprocket
Technical specifications
Removing
Assembling
Installing
Reel drive sprocket
Technical specifications
Removing
Installing/adjusting
Reel drive hydraulic motor
Technical specifications
Removing
Installing
Vertical reel adjustment hydraulic cylinder
Technical specifications
Work preparation
Removing
Installing
Venting the vertical outside reel adjustment hydraulic cylinder
Horizontal reel adjustment hydraulic cylinder
Technical specifications
Work preparation
Installation instructions
Vertical reel adjustment sensor
Technical specifications
Installation instructions
Adjustment
Left reel support arm
Technical specifications
Work preparation
Installation instructions
Removing the left supporting arm
Installing the left supporting arm
Centre reel support arm
Technical specifications
Work preparation
Removing the centre supporting arm
Installing the centre supporting arm
Right reel support arm
Technical specifications
Work preparation
Installation instructions
Removing the right support arm
Installing the right supporting arm
Safety distance of reel support arms
Technical specifications
Installation instructions
2030 Oilseed rape equipment
Rape cutter drive hydraulic pump (2022)
Technical specifications
Work preparation
Installation instructions
Removing
Installing
Rape cutter drive hydraulic motor (2020 / 2021)
Technical specifications
Work preparation
Installation instructions
Removing
Installing
21 Feeder unit
2140 Intake auger
Intake auger
Technical specifications
Work preparation
Removing
Installing
Intake auger drive universal drive shaft
Technical specifications
Removing
Installing
Intake auger bearing
Technical specifications
Work preparation
Special tool
Removing the left bearing
Removing the flange shaft
Removing the right bearing
Installing the right bearing
Installing the flange shaft
Installing the left bearing
Adjusting shaft
Installation instructions
Feed augers bearings
Technical specifications
Work preparation
Installation instructions
Removing the left bearing
Removing the left bearing
Installing the left bearing
Feed augers hydraulic motor
Technical specifications
Work preparation
Installation instructions
Removing the left feed auger
Installing the left hydraulic motor
2145 Belt conveyor
Centre conveyor belt
Installation instructions
Left conveyor belts
Installation instructions
Right conveyor belts
Installation instructions
Tensioning unit
Technical specifications
Installation instructions
Removing
Installing
Centre conveyor belt drive hydraulic motor (2112)
Technical specifications
Work preparation
Installation instructions
Removing
Installing
Conveyor belt drive hydraulic motor (2092-2093)
Technical specifications
Work preparation
Installation instructions
Removing
Installing
23 Mower unit
2305 Cutter bar
Mower head – General
Installation instructions
Knife drive universal drive shaft
Technical specifications
Installation instructions
Removing
Installing
Planetary gear
Technical specifications
Special tool
Work preparation
Removing
Disassembling
Assembling
Installing
Left angle drive
Technical specifications
Work preparation
Installation instructions
Removing the left angle drive
Installing the left angle drive
Right angle drive
Technical specifications
Work preparation
Installation instructions
Removing the right angle drive
Installing the right angle drive
26 Ground guidance
2605 AUTO CONTOUR
AUTO CONTOUR
Installation instructions
80 Various components / Machine body
8005 Frame / Trough
Stabiliser wheels
Technical specifications
Work preparation
Installation instructions
Removing
Installing
8010 Locking
Technical specifications
Installation instructions
8020 Rails / Safety devices
Left side panel
Technical specifications
Installation instructions
Right side panel
Technical specifications
Installation instructions
Left cover
Technical specifications
Installation instructions
Right cover
Technical specifications
Installation instructions