File List:
00 0291 812 9.pdf
00 0291 812 9.pdf:
Instructions for use
Contents
1 Introduction
1.1 Information about this notice
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Icons and notes
1.1.4 Qualified specialist workshop
1.1.5 Notes on maintenance
1.1.6 Notes regarding warranty
1.1.7 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Requirements for all people who work with the machine
2.2.3 Children at risk
2.2.4 Dangerous areas
2.2.5 Passengers
2.2.6 Couple the machine with the front tool or cutting carriage
2.2.7 Constructive modifications
2.2.8 Optional equipment and spare parts
2.2.9 Operation only after proper commissioning
2.2.10 Technical condition
2.2.11 Risks in the event of damage to the machine
2.2.12 Respect the technical threshold values
2.2.13 Maintain safety devices in operational capacity
2.2.14 Personal protective equipment
2.2.15 Wear suitable clothing
2.2.16 Remove dirt and moving objects
2.2.17 Prepare the machine for road travel
2.2.18 Risks when traveling on the road and in the fields
2.2.19 Safe parking of the cutting cart
2.2.20 Inappropriate operating consumables
2.2.21 Safety in handling operating consumables and secondary consumable materials
2.2.22 Environmental protection and disposal
2.2.23 Hot surfaces
2.2.24 Work only on the stopped machine
2.2.25 Maintenance and repair work
2.2.26 Machine elements recorded and loads
2.2.27 Risks due to welding work
2.2.28 Tips for using the drawbar
2.3 Safety marking on the machine
2.3.1 License plate
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Overview of the transport trolley
3.1.2 Operating mode of the transport trolley
3.2 Optional machine equipment
3.2.1 Kit C
3.2.2 MAXFLEX / VARIO / CERIO kit
3.2.3 CONSPEED / CORIO kit
3.2.4 SUNSPEED kit (hydraulic supports)
3.2.5 SUNSPEED kit (mechanical supports)
3.2.6 Timon (Great Britain)
3.3 Nameplates and identification numbers
3.3.1 Cutting carriage nameplate
3.3.2 Nameplate of the inertia braking system
3.3.3 Drawbar rating plate
3.4 Machine information
3.4.1 Sticker on the transport trolley
4 Technical characteristics
4.1 Transport trolley
4.1.1 Dimensions
4.1.2 Weight
4.1.3 Tire pressure
4.1.4 Lubricants
5 Preparing the machine
5.1 Uncouple and secure the transport trolley
5.1.1 Uncouple and secure the transport trailer
5.1.2 Block the transport trailer with a wedge
5.1.3 Place the braking blocks on the transport trolley
5.2 Assemble the transport cart
5.2.1 To be carried out before first commissioning
5.2.2 Notes and requirements for installing the drawbar
5.2.3 Assemble the transport cart
Remove the light holder
Remove the drawbar
Install the drawbar
Install the fire holder
Install the braking system
Adjust the braking system
5.2.4 Adjust the light holder
5.2.5 Install the side marker lights*
5.2.6 Install the wing
5.3 Adapting the transport trolley
5.3.1 Identify the supports for the front tool
5.3.2 Mounting type A supports
Position of supports
Install the swivel supports
5.3.3 Install type B supports
Position of supports
Prepare the support profile
Install the support profile
Install the swivel supports
5.3.4 Install type C supports
Position of supports
Install the swivel supports
Install the support profile
5.3.5 Install type D hydraulic supports
Position of supports
Install the swivel supports
Route the cable
Check Bowden cable
Adjust the Bowden cable
5.3.6 Install type D mechanical supports
Position of supports
Prepare the support profile
Install the swivel supports
5.3.7 Install the swivel support extensions
Install the swivel support extensions
Adjust the swivel support extension
5.4 Load the transport trolley
5.4.1 Loading and securing the transport trailer
6.1 Transporting the front tool
6.1.1 Start transport
6.1.2 Complete transport
6.1.3 Take out the support wheel
6.1.4 Pivot the support wheel inwards
6.1.5 Adjust the support wheel
6.1.6 Adjusting the support angle
6.1.7 Adjust the pivoting support of type A supports
Adjust the swivel bracket to suit the combine
Adjust the position of the swivel bracket
6.1.8 Adjust the pivoting support of type B supports
Adjust the swivel bracket to suit the combine
Adjust the position of the swivel bracket
6.1.9 Adjust the pivoting support of type D hydraulic supports
Prepare the pump
Adjust the position of the swivel bracket
After pumping
6.1.10 Adjust the pivoting support of type D mechanical supports
Adjust the swivel bracket to suit the combine
Adjust the position of the swivel bracket
6.1.11 Place the front tool on the transport trolley
6.1.12 Lift the front tool from the transport trolley
6.2 Brake
6.2.1 Activate the parking brake
6.2.2 Release the parking brake
6.3 Coupling device
6.3.1 Coupling the transport trolley to the towing vehicle
6.3.2 Uncouple the transport trolley from the towing vehicle
6.3.3 Adjust the traction device according to the towing vehicle
6.3.4 Adjust the traction device according to the towing vehicle
6.4 Electrical system
6.4.1 Unfold the lighting support arm
6.4.2 Folding the lighting arm
6.4.3 Adjust the width of the lighting arm
7 Faults and solutions
7.1 Transport trolley
7.1.1 Overview of incidents on the transport trolley
8 Maintenance
8.1 Overview of maintenance frequencies
8.1.1 After the first 10 hours of operation
8.1.2 Every 100 operating hours
8.1.3 Every 250 operating hours or every year
8.1.4 Every 500 operating hours
8.1.5 Maintenance of the cutting carriage
8.2 Lubrication plan
8.2.1 Lubricate the lubrication points every 100 operating hours
8.3 Chassis
8.3.1 Checking the wheel hub bearing clearance
8.3.2 Adjusting the wheel hub bearing clearance
8.3.3 Check the tightening torque of the wheel nuts
8.4 Brake
8.4.1 Check wheel brake adjustment
8.4.2 Check the parking brake adjustment
8.4.3 Adjusting the parking brake
8.4.4 Carry out a visual check of the braking system
8.5 Hydraulic system
8.5.1 Check the hydraulic oil level of type D hydraulic supports
8.5.2 Check the tightness of the hydraulic system
8.5.3 Check hydraulic hoses
Marking of hydraulic hoses
9 Decommissioning and disposal
9.1 Decommissioning and disposal
9.1.1 Deactivation and disposal
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