Claas Disco 3200 F Profil (F72) Mower Operator Manual EN

File List:

00 0292 601 2.pdf
00 1329 399 0.pdf
00 2348 408 0.pdf
00 2348 427 0.pdf

00 0292 601 2.pdf:

DISCO 3200 F ProfilDISCO 3200 FC ProfilDISCO 3200 FRC Profil
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notices
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on warranty
1.1.7 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Staying between the tractor and the machine
2.2.7 Hitching the tractor to the machine
2.2.8 Risk of injury from rotating shafts
2.2.9 Structural changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine while it is running
2.2.12 Operation only after proper putting into operation
2.2.13 Technical condition
2.2.14 Danger due to damage to the machine
2.2.15 Respecting technical limit values
2.2.16 Danger from machine parts running on
2.2.17 Keeping protective equipment functional
2.2.18 Personal protective equipment
2.2.19 Wearing suitable clothing
2.2.20 Removing dirt and loose objects
2.2.21 Preparing the machine for road travel
2.2.22 Hazards when driving on the road and in the field
2.2.23 Parking the machine safely
2.2.24 Unsupervised parking
2.2.25 Unsuitable operating materials
2.2.26 Safe handling of operating and auxiliary materials
2.2.27 Environmental protection and disposal
2.2.28 Lethal electrocution from overhead lines
2.2.29 Behaviour in case of voltage flash-over from overhead lines and when lightning strikes
2.2.30 Noise may cause health damage
2.2.31 Liquids under pressure
2.2.32 Hot surfaces
2.2.33 Only carry out work on the machine when it is shut down
2.2.34 Maintenance operations and repairs
2.2.35 Lifted machine parts and loads
2.2.36 Danger from welding work
2.3 Safety decals on the machine
2.3.1 Layout of safety decals
2.3.2 Safety decals on the machine
3 Machine description
3.1 Overview and method of operation
3.1.1 Overview of DISCO 3200 F Profil
3.1.2 Overview of DISCO 3200 FC Profil / FRC Profil
3.1.3 Overview of the cutting disc direction of rotation
3.1.4 Function of DISCO 3200 F Profil
3.1.5 Function of DISCO 3200 FC Profil
3.1.6 Function of DISCO 3200 FRC Profil
3.2 Optional equipment
3.2.1 High-cut skids*
3.2.2 Double high-cut skids*
3.2.3 Wear skids*
3.2.4 Low-cut skids
3.2.5 Low-cut system*
3.2.6 Slip-on yoke for 8-piece universal drive shaft*
3.2.7 Hydraulically folding safety frames*
3.2.8 Hydraulic front load relief* ACTIVE FLOAT
3.2.9 Hydraulic kit – AXION 800 with five-ton lifting gear*
3.2.10 Warning plates with lighting*
3.2.11 Legal equipment for France*
3.3 Identification plate and vehicle identification number
3.3.1 Machine identification plate
3.4 Information on the machine
3.4.1 Stickers on the machine
4 Operating and control elements
4.1 Controls
4.1.1 Mower unit
4.1.2 Mower unit
4.2 Display elements
4.2.1 Mower unit
5 Technical specifications
5.1 DISCO 3200 F Profil – Type F72
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements on the tractor
5.1.4 Version
5.1.5 Sound pressure level
5.1.6 Lubricants
5.2 DISCO 3200 FC Profil – Type F73
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements on the tractor
5.2.4 Version
5.2.5 Sound pressure level
5.2.6 Lubricants
5.3 DISCO 3200 FRC Profil – Type F73
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Requirements on the tractor
5.3.4 Version
5.3.5 Sound pressure level
5.3.6 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the tractor and machine
6.1.2 Securing the lifted machine
6.2 Adapting the tractor
6.2.1 Checking the ballasting of the tractor
Calculating the minimum front ballast
Calculating the minimum rear ballast
Calculating the actual front axle load
Calculating the actual total weight
Calculating the actual rear axle load
Calculation table
6.2.2 Checking the protective guard on the tractor PTO shaft
6.2.3 Adjusting the front power lift
6.2.4 Fitting the holders for the floatation springs
6.2.5 Fitting the straps and fixing parts for floatation springs
6.2.6 Bracket – installation kits for floatation springs
CLAAS AXION 800
CLAAS ARES
CLAAS ARION 600 / 600 C / 500
CLAAS ARION 400
CLAAS AXOS
CLAAS ELIOS
CLAAS CELTIS
Fendt 900 Vario (new)
Fendt 800 Vario (from construction year 2014 onwards)
Fendt 800 Vario (construction year 2013-2014)
Fendt 800 Vario (up to construction year 2013)
Fendt 800 Vario (old) / 700 Vario / 400 Vario
Fendt 309 Vario / 309 Ci / 307 Vario
Fendt with front loader console
Fendt without front loader console
Fendt 300 Vario
6.2.7 Installing the hydraulic front load relief brackets
6.2.8 Mounting the hydraulic front load relief mounting plates
6.2.9 Recommendations for fitting the hydraulic front load relief brackets
CLAAS AXION 800
DISCO 3200 FC / FRC
DISCO 3200 F
CLAAS ARION 600 / 600 C / 500
DISCO 3200 FC / FRC
DISCO 3200 F
CLAAS ARION 600
DISCO 3200 FC / FRC
DISCO 3200 F
CLAAS ARION 400
DISCO 3200 FC / FRC
DISCO 3200 F
CLAAS AXOS 300
DISCO 3200 F
CLAAS ELIOS
DISCO 3200 FC / FRC
Fendt 900 Vario (new)
DISCO 3200 FC / FRC
DISCO 3200 F
Fendt 800 Vario (from construction year 2014 onwards)
Fendt 800 Vario (construction year 2013-2014)
Fendt 800 Vario (up to construction year 2013)
Fendt 800 Vario (old) / 700 Vario / 400 Vario
CLAAS bracket kit
DISCO 3200 FC / FRC
DISCO 3200 F
Fendt bracket
DISCO 3200 FC / FRC
DISCO 3200 F
Fendt 309 Vario / 309 Ci / 307 Vario
Fendt with front loader console
Fendt without front loader console
Fendt 300 Vario
DISCO 3200 FC / FRC
DISCO 3200 F
Fendt Favorit 824 Vario
Fendt 920 Vario
Fendt 924 Vario
Fendt Favorit 926 Vario
6.3 Adapting the machine
6.3.1 Adapting the machine to front PTO rotating anti-clockwise
6.3.2 Universal drive shaft for CLAAS Celtis 446 RX
6.3.3 Universal drive shaft – checking the length
6.3.4 Adapting the length of the universal drive shaft
6.3.5 Swathing plate adjustment with large tractor front tyres
6.3.6 Adjusting the conditioner speed
6.3.7 Adjusting the hydraulic load relief*
6.3.8 Installing the high-cut skids*
6.3.9 Removing the high-cut skids*
6.3.10 Attaching the double high-cut skids*
6.3.11 Installing wear skids*
6.4 Hitch the machine
6.4.1 Preparing fitting
6.4.2 Accommodating the machine
6.4.3 Adjusting the plate on the three-point frame
6.4.4 Hooking in the safety guard
6.4.5 Checking the safety guard
6.4.6 Folding the lock out
6.4.7 Folding the lock out
6.4.8 Installing the universal drive shaft
6.4.9 Adjusting the upper link
6.4.10 Checking the free space of universal drive shaft
6.4.11 Checking the free space of universal drive shaft
6.4.12 Fitting the floatation springs
6.4.13 Fitting the hydraulic front load relief*
Checking the fitting position
6.4.14 Attaching the hydraulically folding safety frame*
6.4.15 Plugging in the lighting cable*
6.5 Unhitching the machine
6.5.1 Folding in the lock
6.5.2 Folding in the lock
6.5.3 Detaching the safety guard
6.5.4 Detaching floatation springs
6.5.5 Unplugging the lighting cable*
6.5.6 Removing the hydraulic front load relief*
6.5.7 Disconnecting the hydraulically folding safety frames*
6.5.8 Removing the universal drive shaft
6.5.9 Setting down the machine
6.6 Prepare road travel
6.6.1 Marking the machine for road travel
6.6.2 Folding the safety frame up
6.6.3 Folding up the warning plates with lighting
6.6.4 Raising into transport position
6.7 Preparing fieldwork
6.7.1 Folding down the warning plates with lighting*
6.7.2 Folding the safety frame down
6.8 Loading the machine
6.8.1 Loading / unloading the machine
6.8.2 Loading / unloading the machine
7 Operation
7.1 Driving on the road
7.1.1 Driving on public roads
7.2 Fieldwork settings
7.2.1 Adjusting the ground contour following
7.2.2 Adjusting the cutting height
7.2.3 Adjusting the cutting height with the low-cut system*
7.2.4 Adjusting the tine conditioner
7.2.5 Adjusting the swath width
7.2.6 Adjusting the crop spreader
7.2.7 Mowing without conditioner effect
7.3 Fieldwork
7.3.1 To be observed during fieldwork
7.3.2 Machine use
7.3.3 Adapting the PTO speed
7.3.4 Mowing methods
7.3.5 Instructions for mowing
7.3.6 Difficult conditions of use
7.3.7 Recommendation for environmental protection
8 Faults and remedies
8.1 Overview of problems
8.1.1 Overview of problems on the machine
8.2 Mower unit
8.2.1 The cutting disc no longer turns
9 Maintenance
9.1 Service interval overview
9.1.1 Before the harvest
9.1.2 After the first 50 operating hours
9.1.3 Every 8 operating hours or daily
9.1.4 Every 20 operating hours
9.1.5 Every 100 operating hours
9.1.6 Every 250 operating hours
9.1.7 Every 500 operating hours or annually
9.1.8 Every 5 years
9.1.9 After the harvest
9.2 Gearbox
9.2.1 Checking the gearbox for leaks
9.2.2 Checking the oil level in the main gearbox
9.2.3 Change the oil in the main gearbox
9.2.4 Checking the oil level in the main gearbox
9.2.5 Change the oil in the main gearbox
9.2.6 Checking the oil level in the angle drive
9.2.7 Changing the oil in the angle drive
9.2.8 Checking the oil level in the angle drive
9.2.9 Changing the oil in the angle drive
9.3 Clutch
9.3.1 Checking the overload clutch
9.3.2 Venting the friction clutch
9.3.3 Checking the friction plates
9.3.4 Clean the friction clutch on the universal drive shaft
9.3.5 Cleaning the free-wheel clutch on the universal drive shaft
9.4 Universal drive shafts
9.4.1 Servicing the universal drive shafts
9.5 Hydraulic system
9.5.1 Hydraulic system maintenance
9.5.2 Checking the hydraulic hoses
9.5.3 Checking the accumulator*
9.6 Mower unit
9.6.1 Check the oil level in the mower head
9.6.2 Changing the mower head oil
9.6.3 Check the mower knives
9.6.4 Replacing the mower knives
9.6.5 Check the mower knife holder
9.6.6 Checking the connection pieces
9.6.7 Clean the drain opening of the feed drum
9.6.8 Check the wear bars of the feed drum
9.6.9 Check the cover plate on the feed drum
9.6.10 Check the sealing washer of the feed drum
9.6.11 Check the cutting discs
9.6.12 Replacing the cutting discs
9.6.13 Adjusting the anti-wrap guard
9.7 Crop processing unit
9.7.1 Checking the conditioner drive belt
9.7.2 Tensioning the drive belt
9.7.3 Replacing the drive belt
9.7.4 Checking the tines
Replacing the tines
9.7.5 Adjusting the roller conditioner
9.8 Fodder discharge / swath discharge
9.8.1 Checking the swath disc
Check basic setup
Distance between swathing plate and drum, mower head and knives
Adjusting the spring tension
9.9 Frame
9.9.1 Adjusting the lock for fitting and removal
9.9.2 Adjusting the ground contour following
9.9.3 Adjusting ground contour following
9.9.4 Checking the low-cut system*
9.10 Assembly parts and bodywork
9.10.1 Clean the machine
9.10.2 Upkeep the machine
9.10.3 Checking the fittings
9.10.4 Adjusting the safety device
Front safety guard holder
Left and right safety guard holders
9.11 Lubrication chart
9.11.1 Greasing points to be greased every 20 operating hours
9.11.2 Greasing points to be greased every 100 operating hours
9.11.3 Greasing points to be greased every 250 operating hours
10 Placing out of operation and disposal
10.1 General information
10.1.1 Placing out of operation and disposal
11 EC declaration of conformity
11.1 DISCO 3200 F Profil / FC Profil / FRC Profil
11.1.1 EC Declaration of Conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Technical terms
12.1.2 Abbreviations

00 2348 408 0.pdf:

CEMIS 100
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 100
3.1.2 Function principle of CEMIS 100
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 100
4 Operating and display elements
4.1 CEMIS 100
4.1.1 User interface for LINER
4.1.2 User interface for ROLLANT
4.1.3 User interface for UNIWRAP
5 Technical specifications
5.1 CEMIS 100
5.1.1 Specification
6 Operation
6.1 CEMIS 100
6.1.1 Operating the CEMIS 100
6.1.2 Switching CEMIS 100 on
6.1.3 Switching CEMIS 100 off
7 Maintenance
7.1 CEMIS 100
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Removal from service and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 2348 427 0.pdf:

CEMIS 700
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 700
3.1.2 Function principle of CEMIS 700
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 700
4 Information on the product
4.1 Software version
5 Operating and display elements
5.1 CEMIS 700
5.1.1 User interface
5.1.2 Terminal program
6 Technical specifications
6.1 CEMIS 700
6.1.1 Specification
7 Operation
7.1 CEMIS 700
7.1.1 Operating the CEMIS 700
7.1.2 Switching CEMIS 700 on
7.1.3 Switching CEMIS 700 off
7.2 Terminal settings
7.2.1 Making settings
Making settings with the rotary button
Making settings with the touch function
7.2.2 Setting the screen lighting
Daytime mode
Nighttime mode
Activating automatic key lighting
7.2.3 Setting the time and date
7.2.4 Displaying diagnosis information
On-board power supply voltage display
Display of CLAAS ISOBUS ECU address and name
7.2.5 Setting the language and display formats
Setting the language
Setting display formats
7.2.6 Setting the volume
7.2.7 Deleting an ISOBUS implement
8 Maintenance
8.1 Maintenance
8.1.1 Daily
9 Putting out of operation and disposal
9.1 General information
9.1.1 Removal from service and disposal
10 Technical terms and abbreviations
10.1 Terms and explanations
10.1.1 Technical words
10.1.2 Abbreviations