Claas Disco 3200 F Profil (F72) Mower Operator Manual ES

File List:

00 0297 003 2.pdf

00 0297 003 2.pdf:

DISCO 3200 F ProfilDISCO 3200 FC ProfilDISC 3200 FRC Profil
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to damage to the machine
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep safety devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Deadly electrical discharge through overhead lines
2.2.29 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.30 Noise can have negative consequences for health
2.2.31 Liquids under pressure
2.2.32 Hot surfaces
2.2.33 Work only on the stopped machine
2.2.34 Maintenance work and repair work
2.2.35 Lifted machine parts and loads
2.2.36 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Summary DISCO 3200 F Profile
3.1.2 Summary DISCO 3200 FC Profil / FRC Profil
3.1.3 Summary of the direction of rotation of the mower discs
3.1.4 Operating mode DISCO 3200 F Profile
3.1.5 DISCO 3200 FC Profil operating mode
3.1.6 DISCO 3200 FRC Profil operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Low cut skates
3.2.5 Low cut system*
3.2.6 Insertable fork for cardan shaft 8 components*
3.2.7 Hydraulically foldable protections*
3.2.8 Front hydraulic discharge* ACTIVE FLOAT
3.2.9 Hydraulic kit – AXION 800 with 5 ton lifting mechanism*
3.2.10 Illuminated warning tables*
3.2.11 Legal equipment France*
3.3 Identification plate and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Mower
4.1.2 Mower
4.2 Indicator elements
4.2.1 Mower
5 Technical data
5.1 DISC 3200 F Profile – type F72
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Version
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISC 3200 FC Profile – type F73
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Version
5.2.5 Acoustic intensity level
5.2.6 Lubricants
5.3 DISC 3200 FRC Profil – type F73
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Version
5.3.5 Acoustic intensity level
5.3.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor counterbalance
Calculate the minimum front weight
Calculate the minimum rear weight
Calculate the actual front axle load
Calculate the actual total weight
Calculate the actual rear axle load.
Calculation table
6.2.2 Check the tractor power take-off protection device
6.2.3 Adjust the front linkage
6.2.4 Assemble the support for the discharge springs
6.2.5 Assemble the flanges and fixing parts for the discharge springs
6.2.6 Mounting kits for support for discharge springs
CLAAS AXION 800
CLAAS ARES
CLAAS ARION 600 / 600 C / 500
CLAAS ARION 400
CLAAS AXOS
CLAAS ELIOS
CLAAS CELTIS
Fendt 900 Vario (new)
Fendt 800 Vario (from year of manufacture 2014)
Fendt 800 Vario (year of manufacture 2013-2014)
Fendt 800 Vario (until year of manufacture 2013)
Fendt 800 Vario (old) / 700 Vario / 400 Vario
Fendt 309 Vario / 309 Ci / 307 Vario
Fendt with front loader console
Fendt without console for front loader
Fendt 300 Vario
6.2.7 Assemble the support for the front hydraulic discharge
6.2.8 Assemble the connecting pieces for the front hydraulic discharge
6.2.9 Mounting recommendations for the front hydraulic discharge bracket
CLAAS AXION 800
DISC 3200 FC / FRC
DISC 3200 F
CLAAS ARION 600 / 600 C / 500
DISC 3200 FC / FRC
DISC 3200 F
CLAAS ARION 600
DISC 3200 FC / FRC
DISC 3200 F
CLAAS ARION 400
DISC 3200 FC / FRC
DISC 3200 F
CLAAS AXOS 300
DISC 3200 F
CLAAS ELIOS
DISC 3200 FC / FRC
Fendt 900 Vario (new)
DISC 3200 FC / FRC
DISC 3200 F
Fendt 800 Vario (from year of manufacture 2014)
Fendt 800 Vario (year of manufacture 2013-2014)
Fendt 800 Vario (until year of manufacture 2013)
Fendt 800 Vario (old) / 700 Vario / 400 Vario
CLAAS bracket set
DISC 3200 FC / FRC
DISC 3200 F
Fendt support
DISC 3200 FC / FRC
DISC 3200 F
Fendt 309 Vario / 309 Ci / 307 Vario
Fendt with front loader console
Fendt without console for front loader
Fendt 300 Vario
DISC 3200 FC / FRC
DISC 3200 F
Fendt Favorit 824 Vario
Fendt 920 Vario
Fendt 924 Vario
Fendt Favorit 926 Vario
6.3 Adapt the machine
6.3.1 Adapt the machine to the front power take-off with left turn
6.3.2 Cardan shaft for CLAAS Celtis 446 RX
6.3.3 Cardan shaft – check the length
6.3.4 Adapt the length of the cardan shaft
6.3.5 Adjusting the swath plates with large tractor front tires
6.3.6 Change the speed of the conditioner
6.3.7 Adjust hydraulic discharge*
6.3.8 Assemble high cut skates*
6.3.9 Removing the high cut skids*
6.3.10 Assemble double high cut skates*
6.3.11 Install the wear pads*
6.4 Hooking up the machine
6.4.1 Prepare the assembly
6.4.2 Pick up the machine
6.4.3 Adjust the flange on the frame to three points
6.4.4 Attach the protective breastplate
6.4.5 Check the protection breastplate
6.4.6 Deploy the latch
6.4.7 Deploy the latch
6.4.8 Assemble the cardan shaft
6.4.9 Adjust the third point arm
6.4.10 Check the free space of the cardan shaft
6.4.11 Check the free space of the cardan shaft
6.4.12 Hook the discharge springs
6.4.13 Engage the front hydraulic discharge*
Check the hitch position
6.4.14 Attaching the hydraulically foldable crash bars*
6.4.15 Insert the lighting cable*
6.5 Dismantle the machine
6.5.1 Fold the latch
6.5.2 Fold the latch
6.5.3 Unhook the protection breastplate
6.5.4 Unhook the discharge springs
6.5.5 Remove the lighting cable*
6.5.6 Disengage the front hydraulic discharge*
6.5.7 Detaching the hydraulically foldable crash bars*
6.5.8 Dismantle the cardan shaft
6.5.9 Lower the machine
6.6 Prepare for road traffic
6.6.1 Machine marking for road traffic
6.6.2 Turn the protection bracket upwards
6.6.3 Fold up illuminated warning signs*
6.6.4 Lifting in transport position
6.7 Prepare for use at work
6.7.1 Fold down illuminated warning signs*
6.7.2 Turn the protection bracket downwards
6.8 Load the machine
6.8.1 Load/unload the machine
6.8.2 Load/unload the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for use at work
7.2.1 Adjust ground adaptation
7.2.2 Adjust cutting height
7.2.3 Adjusting the cutting height with low cutting system*
7.2.4 Adjust the tine conditioner
7.2.5 Adjust swath width
7.2.6 Adjusting the wide spreading device
7.2.7 Mowing without conditioning effect
7.3 Use at work
7.3.1 Take into account during the field trip
7.3.2 Using the machine
7.3.3 Adapt the power take-off speed
7.3.4 Mowing technique
7.3.5 Instructions on mowing
7.3.6 Difficult harvest conditions
7.3.7 Recommendation regarding environmental protection
8 Incident and solution
8.1 Summary of incidents
8.1.1 Summary of incidents on the machine
8.2 Mowing device
8.2.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before starting the harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 8 hours of service or daily
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 5 years
9.1.9 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the main gear oil level
9.2.5 Change main gear oil
9.2.6 Check the bevel gear oil level
9.2.7 Change bevel gear oil
9.2.8 Check the bevel gear oil level
9.2.9 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Ventilate the friction clutch
9.3.3 Check the friction discs
9.3.4 Clean the cardan shaft friction clutch
9.3.5 Clean the cardan shaft freewheel clutch
9.4 Cardan shafts
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Carry out maintenance on the hydraulic installation
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator*
9.6 Mowing device
9.6.1 Check the cutter bar oil level
9.6.2 Change the cutter bar oil
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the conveyor drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Change the mower discs
9.6.13 Setting the winding protection
9.7 Preparation of the harvest
9.7.1 Check the conditioner drive belt
9.7.2 Tension the drive belt
9.7.3 Replacing the drive belt
9.7.4 Check the tines
Replacing the tines
9.7.5 Adjust the roller conditioner
9.8 Material placement / row placement
9.8.1 Check the swath disc
Control basic regulation
Distance of the swath disc from the cylinder, cutter bar and mower blades
Adjust spring tension
9.9 Framework
9.9.1 Adjust the latch for assembly and disassembly
9.9.2 Adjust ground adaptation
9.9.3 Adjust ground adaptation
9.9.4 Check the low cut system*
9.10 Assembly and body parts
9.10.1 Clean the machine
9.10.2 Maintain the machine
9.10.3 Check the fixing material
9.10.4 Adjust the protection device
Front protective canvas support
Left and right protective canvas supports
9.11 Greasing scheme
9.11.1 Grease the lubrication points every 20 hours of service
9.11.2 Grease the lubrication points every 100 hours of service
9.11.3 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 3200 F Profil / FC Profil / FRC Profil
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations