File List:
00 0296 724 3.pdf
00 0296 724 3.pdf:
DISCO 3600 F ProfilDISCO 3600 FC ProfilDISCO 3600 FRC ProfilDISCO 3500 F ProfilDISCO 3500 FC ProfilDISCO 3500 FRC Profil
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to damage to the machine
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep safety devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Deadly electrical discharge through overhead lines
2.2.29 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.30 Noise can have negative consequences for health
2.2.31 Liquids under pressure
2.2.32 Hot surfaces
2.2.33 Work only on the stopped machine
2.2.34 Maintenance work and repair work
2.2.35 Lifted machine parts and loads
2.2.36 Danger from welding work
2.3 Safety instructions on the machine
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Summary DISC 3600 F / 3500 F
3.1.2 Summary DISCO 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
3.1.3 Summary of the direction of rotation of the mower discs
3.1.4 DISCO 3600 F / 3500 F operating mode
3.1.5 DISCO 3600 FC / 3500 FC operating mode
3.1.6 DISCO 3600 FRC / 3500 FRC operating mode
3.2 Optional machine equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Low cut skates*
3.2.5 Low cut system*
3.2.6 Insertable fork for cardan shaft 8 components*
3.2.7 Hydraulically foldable protections*
3.2.8 Front hydraulic discharge* ACTIVE FLOAT
3.2.9 Hydraulic kit – AXION 800 with 5 ton lifting mechanism*
3.2.10 Illuminated warning tables*
3.2.11 Legal equipment France*
3.3 Identification plate and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Mower
4.1.2 Mower
4.2 Indicator elements
4.2.1 Mower
5 Technical data
5.1 DISC 3600 F / 3500 F – type F70
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Version
5.1.5 Acoustic intensity level
5.1.6 Lubricants
5.2 DISC 3600 FC / 3500 FC – type F71
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Version
5.2.5 Acoustic intensity level
5.2.6 Lubricants
5.3 DISC 3600 FRC / 3500 FRC – type F71
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Version
5.3.5 Acoustic intensity level
5.3.6 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor ballast
Calculate the minimum front ballast
Calculate the minimum rear ballast
Calculate the actual load on the front axle
Calculate the actual total weight
Calculate the actual load on the rear axle
Calculation table
6.2.2 Check the tractor power take-off protection device
6.2.3 Adjust the front linkage
6.2.4 Assemble the support for the discharge springs
6.2.5 Assemble the flanges and fixing parts for the discharge springs
6.2.6 Mounting kits for support for discharge springs
CLAAS AXION 800
CLAAS ARES
CLAAS ARION 600 / 600 C / 500
CLAAS ARION 400
CLAAS AXOS
CLAAS ELIOS
CLAAS CELTIS
Fendt 900 Vario (new)
Fendt 800 Vario (from year of manufacture 2014)
Fendt 800 Vario (year of manufacture 2013-2014)
Fendt 800 Vario (until year of manufacture 2013)
Fendt 800 Vario (old) / 700 Vario / 400 Vario
Fendt 309 Vario / 309 Ci / 307 Vario
Fendt with front loader console
Fendt without console for front loader
Fendt 300 Vario
6.2.7 Assemble the support for the front hydraulic discharge
6.2.8 Assemble the connecting pieces for the front hydraulic discharge
6.2.9 Front Hydraulic Discharge Bracket Mounting Recommendations*
CLAAS AXION 800
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
CLAAS ARION 600 / 600 C / 500
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
CLAAS ARION 600
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
CLAAS ARION 400
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
CLAAS AXOS 300
DISC 3600 F / 3500 F
CLAAS ELIOS
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
Fendt 900 Vario (new)
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
Fendt 800 Vario (new)
Fendt 800 Vario (old) / 700 Vario / 400 Vario
CLAAS bracket set
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
Fendt support
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
Fendt 309 Vario / 309 Ci / 307 Vario
Fendt with front loader console
Fendt without console for front loader
Fendt 300 Vario
DISC 3600 FC / 3600 FRC / 3500 FC / 3500 FRC
DISC 3600 F / 3500 F
Fendt 600 Vario (old)
6.3 Adapt the machine
6.3.1 Adapt the machine to the front power take-off with left turn
6.3.2 Cardan shaft for CLAAS Celtis 446 RX
6.3.3 Cardan shaft – check the length
6.3.4 Adapt the length of the cardan shaft
6.3.5 Adjusting the swath plates with large tractor front tires
6.3.6 Change the speed of the conditioner
6.3.7 Adjust hydraulic discharge*
6.3.8 Assemble high cut skates*
6.3.9 Removing the high cut skids*
6.3.10 Assemble double high cut skates*
6.3.11 Install the wear pads*
6.4 Hooking up the machine
6.4.1 Prepare the assembly
6.4.2 Pick up the machine
6.4.3 Attach the protective breastplate
6.4.4 Check the protection breastplate
6.4.5 Assemble the cardan shaft
6.4.6 Adjust the third point arm
6.4.7 Check the free space of the cardan shaft
6.4.8 Check the free space of the cardan shaft
6.4.9 Hooking the discharge springs
6.4.10 Engage the front hydraulic discharge*
Check the hitch position
6.4.11 Attaching the hydraulically foldable crash bars*
6.4.12 Insert the lighting cable*
6.5 Dismantle the machine
6.5.1 Unhook the protection breastplate
6.5.2 Unhook the discharge springs
6.5.3 Remove the lighting cable*
6.5.4 Disengage the front hydraulic discharge*
6.5.5 Detaching the hydraulically foldable crash bars*
6.5.6 Dismantle the cardan shaft
6.5.7 Lower the machine
6.6 Prepare for road traffic
6.6.1 Request exceptional authorization
6.6.2 Machine marking for road traffic
6.6.3 Turn the protection bracket upwards
6.6.4 Fold up illuminated warning signs*
6.6.5 Fold the latch
6.6.6 Fold the latch
6.6.7 Lifting in transport position
6.7 Prepare for use at work
6.7.1 Fold down illuminated warning signs*
6.7.2 Turn the protection bracket downwards
6.8 Load the machine
6.8.1 Load/unload the machine
6.8.2 Load/unload the machine
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for use at work
7.2.1 Unlock and lock terrain adaptation
7.2.2 Unlock and lock terrain adaptation
7.2.3 Adjust cutting height
7.2.4 Adjusting the cutting height with low cutting system*
7.2.5 Adjust the tine conditioner
7.2.6 Adjust the swath plates
7.2.7 Setting the wide spreading device
7.2.8 Mowing without conditioning effect
7.3 Use at work
7.3.1 Take into account during the field trip
7.3.2 Using the machine
7.3.3 Adapt the power take-off speed
7.3.4 Mowing technique
7.3.5 Instructions on mowing
7.3.6 Difficult harvest conditions
7.3.7 Recommendation regarding environmental protection
8 Incident and solution
8.1 Summary of incidents
8.1.1 Summary of incidents on the machine
8.2 Mowing device
8.2.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 Every 8 hours of service or daily
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 5 years
9.1.9 if necessary
9.1.10 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the main gear oil level
9.2.5 Change main gear oil
9.2.6 Check the bevel gear oil level
9.2.7 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Ventilate the friction clutch
9.3.3 Check the friction discs
9.3.4 Clean the cardan shaft friction clutch
9.3.5 Clean the cardan shaft freewheel clutch
9.4 Cardan shafts
9.4.1 Maintenance of cardan shafts
9.5 Hydraulic installation
9.5.1 Carry out maintenance on the hydraulic installation
9.5.2 Check the hydraulic hoses
9.5.3 Check the pressure accumulator*
9.6 Mowing device
9.6.1 Check the cutter bar oil level
9.6.2 Change the cutter bar oil
9.6.3 Check the mower blades
9.6.4 Replacing the mower blades
9.6.5 Check the blade support
9.6.6 Check the intermediate pieces
9.6.7 Clean the outlet hole of the feed drum
9.6.8 Check the conveyor drum wear strips
9.6.9 Check the feed drum cover
9.6.10 Check the feed drum sealing washer
9.6.11 Check the mower discs
9.6.12 Change the mower discs
9.6.13 Setting the winding protection
9.7 Preparation of the harvest
9.7.1 Check the conditioner drive belt
9.7.2 Tension the drive belt
9.7.3 Replacing the drive belt
9.7.4 Check the tines
Replacing the tines
9.7.5 Adjust the roller conditioner
9.8 Material placement / row placement
9.8.1 Check the swath discs
Basic regulation
Distance of the swath disc from the cylinder, cutter bar and mower blades
Adjust spring tension
9.9 Framework
9.9.1 Pretension the latch
9.9.2 Adjust the spring to adapt to the ground
9.9.3 Adjust the spring to adapt to the ground
9.9.4 Check the low cut system*
9.10 Assembly and body parts
9.10.1 Clean the machine
9.10.2 Maintain the machine
9.10.3 Check the fixing material
9.10.4 Check the support of the protective breastplate
Front protective canvas support
Left and right protective canvas supports
9.11 Greasing scheme
9.11.1 Greasing points – 20 h
9.11.2 Grease points – 100 h
9.11.3 Grease points – 250 h
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 3600 F / 3600 FC / 3600 FRC / 3500 F / 3500 FC / 3500 FRC
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations
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