Claas Disco 9200 (F64) Mower Technical System EN

File List:

00 0290 898 3.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0290 898 3.pdf:

DISCO 9200DISCO 8500
Table of contents
Introduction
Safety rules
Safety and hazard information
Validity of manual
Overview
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
09 Hydraulic system
0900 Hydraulic system – General
Hydraulic functions
Description of function – Tractor hydraulic system port
Description of function – Tractor hydraulic system port
0920 Valves
DISCO 9200 – 8500 Contour valve block
Valve block (1406201.x) DISCO 9200 – 8500 Business – up to serial no. F6201274 / F6401406
Valve block (2627367.x) DISCO 9200 – 8500 Business – from serial no. F6201275 / F6401407
0980 Hydraulic circuit diagram
DISCO 8500 (Trend) hydraulic circuit diagram
DISCO 8500 (Trend) hydraulic circuit diagram – Individual lifting function
Hydraulic circuit diagram DISCO 9200 – 8500 (Contour)
DISCO 9200 (Business) hydraulic circuit diagram
10 Electrical / Electronic equipment
1012 Modules / sensors
Mower unit control module (A068), additional control unit (A099), additional mower control module (A111)
A068 – Mower unit control module (Standard)
Pin assignment – connector X1
Pin assignment – connector X2
A068 – Mower unit control module (Business)
Pin assignment – connector X1
Pin assignment – connector X2
A099 – Additional control unit (Business)
Pin assignment – connector X1
Pin assignment – connector X2
A111 – Additional mower control module (Business)
Pin assignment – connector X1
Pin assignment – connector X2
1080 Electronic circuit diagram
DISCO 8500 Standard electric circuit diagram
SCM 01 – Power supply / CAN Bus
Designations
SCM 03 – Hydraulic functions
Designations
SCM 04 – Left arm unit
Designations
SCM 05 – Right arm unit
Designations
SCM 06 – Front mower unit
Designations
SCM 07a – Lighting
Designations
SCM 07b – LED lighting
Designations
SCM 10 – Connector overview
DISCO 9200 Business electric circuit diagram
SCM 01 – Power supply / CAN Bus
Designations
SCM 03 – Hydraulic functions
Designations
SCM 04 – Left arm unit
Designations
SCM 05 – Right arm unit
Designations
SCM 06 – Front mower unit
Designations
SCM 07a – Lighting
Designations
SCM 07b – LED lighting
Designations
SCM 08 – Options
Designations
SCM 10 – Connector overview
1081 Overview of Connectors
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1097 Testing / Measuring / Adjusting
92 Diagnosis
9210 Error codes machine
FMI fault code (Failure Mode Indicator)
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (no signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
Fault codes of DISCO 9200 Standard
DTC (Diagnostic Trouble Code) overview
Fault codes of DISCO 9200 Business
DTC (Diagnostic Trouble Code) overview
Position of components
Hydraulic system
3000 Hydraulic cylinder (Business)
3000 Hydraulic cylinder (Standard)
6000 Valves – mechanically actuated (Business)
9000 Measuring points / gauges (Business)
9000 Measuring points / gauges (Standard)
Electric system
A Terminal / modules (Business)
A Terminal / modules (Standard)
B Sensors (Business)
B Sensors (Standard)
E Lighting (Business)
Y Solenoid coils (Business)
Y Solenoid coils (Standard)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring – terminal socket
5.2 Testing and measuring – ISOBUS socket
5.3 Testing and measuring – diac socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of cons
CLAAS HARNESS PARTS (CHP)