Claas Dominator 130 (456) Combines Repair Manual EN

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00 0300 646 0.pdf
00 0300 960 0.pdf

00 0300 646 0.pdf:

DOMINATOR 130
Table of contents
Introduction
General information
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
Validity of manual
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installing
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Chuck bushing version (1)
Chuck bushing version (2)
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Laying of hoses
Drive belts / drive chains
Diesel engine
Alternator
Spare parts
Reason of damage
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for tube structures with O-ring
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Tightening torques for tyres
Technical specifications
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important!
Hazard signs
Signal word
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
First aid measures
Crop / straw discharge
Leaving the machine
Grain tank
Combine harvester chopper
Adjustment and maintenance operations
Danger of injury from hydraulic liquid
Air conditioner
Hydraulic accumulators
Battery isolating switch
Apply the feeder housing safety lock
Jacking up the machine
Putting the machine out of operation
Welding work
0102 Complete component
Diesel engine
Work preparation
Special tool
Technical specifications
Installation
0105 Engine suspension
0110 Engine housing
0115 Engine unit
0120 Cylinder head / Valves / Idler gear
0125 Injection – / Fuel system
Work preparation
Special tool
Technical specifications
Installation
Fuel lines
Technical specifications
Installation instructions
0130 Lubricating oil system
0135 Cooling system
Fan blades
Technical specifications
Installation
Wind blade
Work preparation
Technical specifications
Engine radiator
Work preparation
Technical specifications
Installation
Engine radiator lines
Work preparation
Technical specifications
Installation instructions
Compensating tank
Work preparation
Technical specifications
Installation instructions
Belt (R43)
Technical specifications
Belt (R44)
Technical specifications
0140 Exhaust system
Work preparation
Technical specifications
Installation
0145 Air intake
Air filter
Technical specifications
Installation instructions
Air intake lines
Technical specifications
Installation instructions
Charge air cooler
Technical specifications
Installation
Charge air cooler lines
Technical specifications
Installation instructions
0150 Engine attachment parts
0155 Engine control
02 Gearbox / Clutch / Universal drive shaft
0210 Oscillation damper
Oscillation damper
0215 Mechanical clutch
Ground drive clutch
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Adjustment
Removing the clutch actuation
Installing the clutch actuation
03 Chassis
0315 Drive axle
Wheel bolt
Work preparation
Special tool
Technical specifications
Installation
Drive axle
Work preparation
Technical specifications
Final drives
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Final drives
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Manual gearbox
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Adjusting the gearshift
Differential
Work preparation
Special tool
Technical specifications
Disassembly
Clutch housing
0320 Steering axle
Identifying the rear axle
Technical specifications
Work preparation
Special tool
Technical specifications
Installation
Work preparation
Special tool
Technical specifications
Installation
Work preparation
Special tool
Technical specifications
Installation
0335 Ground drive
Belt (R17)
Technical specifications
Drive pulley of belt (R17)
Driven pulley of belt (R17)
Jockey pulley of belt (R17)
Technical specifications
Belt (R18)
Technical specifications
Drive pulley of belt (R18)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Driven pulley of belt (R18)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Ground drive variator hydraulic cylinder (3101)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Ground drive variator valve block (6038)
Work preparation
Special tool
Technical specifications
Installation instructions
0405 Service brake
Driving axle service brake
Work preparation
Special tool
Technical specifications
Removing the brake shoes
Installing the brake shoes
Removing the wheel brake cylinder (3107)
Installing the wheel brake cylinder (3107)
Removing the brake drum
Installing the brake drum
Adjusting the service brake
Cab-side service brake
Work preparation
Technical specifications
Removing the master brake cylinder (3165 / 3166)
Installing the master brake cylinder (3165 / 3166)
Venting the service brake
Special tool
Venting the service brake (actuated by foot)
0415 Parking brake
Parking brake
Work preparation
Special tool
Technical specifications
Removing the brake shoes
Installing the brake shoes
Removing the rope
Installing the rope
Adjusting the parking brake
05 Steering
0505 Steering
Work preparation
Special tool
Technical specifications
Removing the steering wheel
Installing the steering wheel
Removing the steering column
Installing the steering column
Remove steering unit (6009)
Installing the steering unit (6009)
Rear axle hydraulic cylinder (3023)
Work preparation
Special tool
Technical specifications
Installation instructions
Rear axle hydraulic cylinder (3023)
Work preparation
Special tool
Technical specifications
Installation instructions
0800 Drive diagram
Left drive diagram
Drive diagram, right side
0808 Main drive
Engine output
Work preparation
Technical specifications
Installation
Engine output pulley
Special tool
Technical specifications
Installation
0809 Hydraulic drive
Belt (R05)
Technical specifications
Drive pulley of belt (R05)
Driven pulley of belt (R05)
Technical specifications
Installation
0814 Countershaft
Grain delivery intermediate drive shaft
Technical specifications
Installation
0821 Feeder unit drive
Belt (R01)
Technical specifications
Drive pulley of belt (R01)
Technical specifications
Installation
Driven pulley of belt (R01)
Special tool
Technical specifications
Installation instructions
Jockey pulley of belt (R01)
Technical specifications
Slip clutch of feeder chain upper shaft
Work preparation
Special tool
Technical specifications
Removing the slip clutch
Disassembling the slip clutch
Assembling the slip clutch
Installing the slip clutch
Belt (R02)
Technical specifications
Drive pulley of belt (R02)
Work preparation
Technical specifications
Installation
Driven pulley of belt (R02)
Jockey pulley of belt (R02)
Technical specifications
0841 Threshing mechanism drive
Belt (R03)
Technical specifications
Drive pulley of belt (R03)
Driven pulley of belt (R03)
Work preparation
Technical specifications
Installation
Jockey pulley of belt (R03)
Technical specifications
Belt (R42)
Technical specifications
Drive pulley of belt (R42)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Driven pulley of belt (R42)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Threshing drum variable-speed drive hydraulic cylinder (3011)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Chain (K58)
Technical specifications
Drive sprocket of chain (K58)
Work preparation
Technical specifications
Installation
Driven sprocket of chain (K58)
Work preparation
Technical specifications
Installation
Jockey sprocket of chain (K58)
Technical specifications
Installation instructions
0842 Separation drive
Belt (R09)
Technical specifications
Drive pulley of belt (R09)
Technical specifications
Installation
Driven pulley of belt (R09)
Special tool
Technical specifications
Installation
Jockey pulley of belt (R09)
Work preparation
Technical specifications
Belt (R10)
Technical specifications
Drive pulley of belt (R10)
Driven pulley of belt (R10)
Special tool
Technical specifications
Installation
Jockey pulley of belt (R10)
Work preparation
Technical specifications
Guide roller of belt (R10)
Work preparation
Technical specifications
0843 Cleaning system drive
Belt (R06)
Technical specifications
Drive pulley of belt (R06)
Driven pulley of belt (R06)
Jockey pulley of belt (R06)
Technical specifications
Belt (R07)
Technical specifications
Drive pulley of belt (R07)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Driven pulley of belt (R07)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Fan adjustment
Technical specifications
Installation
Belt (R08)
Technical specifications
Drive pulley of belt (R08)
Driven pulley of belt (R08)
Work preparation
Technical specifications
Installation
Driven pulley of belt (R08)
Special tool
Technical specifications
Installation
Driven pulley of belt (R08)
Special tool
Technical specifications
Installation
Jockey pulley of belt (R08)
Technical specifications
Guide roller of belt (R08)
Technical specifications
0860 Straw discharge drive
Belt (R40)
Technical specifications
Drive pulley of belt (R40)
Technical specifications
Driven pulley of belt (R40)
Work preparation
Technical specifications
Installation
Jockey pulley of belt (R40)
Technical specifications
Guide roller of belt (R40)
Technical specifications
Belt (R41)
Technical specifications
Drive pulley of belt (R41)
Technical specifications
Driven pulley of belt (R41)
Jockey pulley of belt (R41)
Technical specifications
0861 Grain delivery drive
Belt (R04)
Technical specifications
Drive pulley of belt (R04)
Driven pulley of belt (R04)
Special tool
Technical specifications
Installation
Jockey pulley of belt (R04)
Technical specifications
Chain (K55)
Technical specifications
Drive sprocket of chain (K55)
Special tool
Technical specifications
Installation
Driven sprocket of chain (K55)
Special tool
Technical specifications
Installation
Grain tank unloading tube universal drive shaft
Grain tank unloading tube drive shaft
09 Hydraulic system
0900 Hydraulic system – General
Hydraulic system – General
Work preparation
Special tool
0905 Hydraulic oil tank
Hydraulic oil tank (1010)
Work preparation
Special tool
Technical specifications
Installation instructions
Creating a vacuum in the hydraulic oil tank (1010)
0910 Pumps
Hydraulic pump (2005 / 2018)
Work preparation
Special tool
Technical specifications
Installation
0915 Hydraulic lines
Rotary coupling (4041)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
0920 Valves
6/9-way multifunction valve (6037)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Working hydraulics pressure relief valve (7003)
10 Electrical / Electronic equipment
1000 Electrical / Electronic equipment general
Electrical / electronic equipment – General
Special tool
1005 Power supply
Technical specifications
Installation instructions
1010 Central electrics
Central terminal compartment
Technical specifications
12 Cab / Operator’s platform
Driver’s seat
Technical specifications
Installation
1235 Cab heater
Heat exchanger
Work preparation
Special tool
Technical specifications
Installation
Regulating valve
Technical specifications
1240 Air condition
Air conditioning system ��� neral information
Work preparation
Special toolechnical specifications
Putting into operation
Dischargping up refrigerant
Flushing the air conditioner
Evaporator
Special tool
Technical specifications
Installation
Expansion valve
Work preparation
Special tool
Technical specifications
Installation
Special tool
Technical specifications
Installation
Air conditioner compressor
Special tool
Technical specifications
Installation
Filter receiver drier
Special tool
Technical specifications
Installation
Temperature switch (Z024)
Air conditioner lines
Special tool
Technical specifications
Installation instructions
20 Crop feeding
2002 Front attachment
Hydraulic horizontal reel adjustment hydraulic valve (6039)
Work preparation
Special tool
Technical specifications
Installation instructions
Flow divider (7069)
21 Feeder unit
2110 Feed rake
Feed rake conveyor
Work preparation
Technical specifications
Removing the feed rake conveyor
Installing the feed rake conveyor
Changing the feeder chains
Replacing the slats
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Adjustment
Reverser drive hydraulic cylinder (3053)
Work preparation
Special tool
Technical specifications
Installation instructions
Raise / lower front attachment hydraulic cylinder (3051)
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Reversing valve block
Work preparation
Special tool
Technical specifications
Installation instructions
2120 Rollers
Return roller
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Work preparation
Special tool
Technical specifications
Installation
Intermediate drive shaft
Special tool
Technical specifications
Installation
41 Threshing mechanism
4105 Drum housing
Stone trap
Technical specifications
Installation
4120 Threshing drum
Threshing drum
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Left threshing drum bearing
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Right threshing drum bearing
Work preparation
Special tool
Technical specifications
Disassembly
Installation
4125 Threshing concave
Work preparation
Special tool
Technical specifications
Installation
4130 Impeller
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Left impeller bearing
Work preparation
Special tool
Technical specifications
Installation
Right impeller bearing
Work preparation
Special tool
Technical specifications
Installation
4140 Returns
Work preparation
Technical specifications
Removing the returns elevator chain
Installing the returns elevator chain
Removing the returns elevator
Disassembling the returns elevator
Assembling the returns elevator
Installing the returns elevator
Removing the top returns auger
Installing the top returns auger
Removing the bottom returns auger
Installing the bottom returns auger
Removing the returns elevator boot
Installing the returns elevator boot
42 Separation
4210 Straw walker
Straw walker
Work preparation
Technical specifications
Installation
Front straw walker crankshaft
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Rear straw walker crankshaft
Work preparation
Special tool
Technical specifications
Disassembly
Installation
Intensive separation system
Work preparation
Technical specifications
Removing the intensive separation system shaft
Disassembling the intensive separation system shaft
Assembling the intensive separation system shaft
Installing the intensive separation system shaft
Removing the stripper plate
Installing the stripper plate
43 Cleaning system
4310 Preparation floor
Preparation floor
4320 Sieves / Sieve pan
Work preparation
Technical specifications
Removing the upper sieve frame with preparation floor (frame)
Installing the upper sieve frame with preparation floor (frame)
Removing the lower sieve frame
Installing the lower sieve frame
Setting the sieve pan to centre position
Rocker arm drive
Technical specifications
Removing the rocker arm drive shaft
Installing the rocker arm drive shaft
Upper sieve linkage
Work preparation
Special tool
Technical specifications
Installation
3-D pendulum control hydraulic valve (6001)
Work preparation
Special tool
Technical specifications
Installation instructions
3-D cleaning system hydraulic cylinder (3001)
Work preparation
Special tool
Technical specifications
Installation instructions
4325 Cleaning fan
Technical specifications
Removing the fan bearing
Installing the fan bearing
Removing the fan
Installing the fan
60 Crop discharge / straw discharge
6010 Straw chopper
Straw chopper cutting cylinder
Technical specifications
Installation
Left straw chopper bearing
Work preparation
Special tool
Technical specifications
Installation
Right straw chopper bearing
Work preparation
Special tool
Technical specifications
Installation
6015 Straw spreader
Technical specifications
Installation
61 Grain delivery
6115 Grain tank filling
Grain tank filling
Work preparation
Special tool
Technical specifications
Removing the grain elevator chain
Installing the grain elevator chain
Removing the grain elevator (bottom)
Installing the grain elevator (bottom)
Removing the grain elevator top
Installing the grain elevator top
Removing the grain elevator boot
Installing the grain elevator boot
Removing the grain tank filler auger
Installing the grain tank filler auger
Removing the bottom grain auger
Installing the bottom grain auger
Removing the top shaft of grain elevator top
Installing the top shaft of grain elevator top
Grain tank filling
Work preparation
Special tool
Technical specifications
Removing the grain elevator chain
Installing the grain elevator chain
Removing the grain elevator
Installing the grain elevator
Removing the grain elevator boot
Installing the grain elevator boot
Removing the agitator shaft
Installing the agitator shaft
Removing the bottom grain auger
Installing the bottom grain auger
Removing the top shaft of grain elevator top
Installing the top shaft of grain elevator top
6120 Grain tank unloading
Grain tank unloading
Work preparation
Special tool
Technical specifications
Removing the grain tank unloading auger
Installing the grain tank unloading auger
Removing the grain tank unloading tube auger
Installing the grain tank unloading tube auger
Removing the grain tank unloading tube
Installing the grain tank unloading tube
Removing the universal drive shaft
Disassembling the universal drive shaft
Assembling the universal drive shaft
Installing the universal drive shaft
Removing the drive shaft
Installing the drive shaft
Grain tank unloading tube hydraulic cylinder (3020)
Special tool
Technical specifications
Installation instructions
Swing grain tank unloading tube hydraulic valve (6019)
Work preparation
Special tool
Technical specifications
Installation instructions
Checking and adjusting the working hydraulics pressure relief valve (7003)
Working hydraulics pressure relief valve (7003)
Work preparation
Special tool
Technical specifications
Installation instructions
Checking and adjusting the working hydraulics pressure relief valve (7003)

00 0300 960 0.pdf:

DOMINATOR 40 TERRA TRAC
Table of contents
Introduction
General information
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
Validity of manual
General repair instructions
Technical specifications
Reason of damage
Spare parts
Alternator
Welding work
Drive belts / drive chains
Taper ring fasteners
Gib head key joints
Dismounting
Installation
Self-locking bolts
Liquid locking compound
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Ferrule fittings
Screwing in
Non-tight ferrule connection
Progressive ring fittings on hydraulic lines
Sealing cone fittings
Hydraulic hoses
Information on proper repairs
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Technical specification
Lubricants
General information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
Crop / straw discharge
Leaving the machine
Grain tank
Combine harvester chopper
Adjustment and maintenance operations
Risk of injury by hydraulic liquid
Hydraulic accumulators
First aid measures
Battery isolating switch
Apply the feeder housing safety lock
Jacking up the machine
Putting the machine out of operation
0102 Complete component
Diesel engine
Work preparation
Special tools
Removal of diesel engine
Removal of side flap
Tensioning device
Tensioner belt
Hydraulic hoses
Electric system
Starter relay
Alternator
Acclerator rod
Diesel pipe
Air reservoir
Water separator
Torque fittings
Installation
Work Preparation:
Diesel engine:
Water separator
Air reservoir
Diesel pipe
Accelerator rod:
Electric system
Alternator
Starter relay
Hydraulic hoses
Tensioner belt
Tensioning device
Finalization:
0125 Fuel system
Work preparation
Special tool
Removal of fuel tank
Electric system
Fuel supply
Installation of fuel tank
Fuel supply
Electric system
Strap clamps
Finalization
0135 Cooling system
Cooling system
Work preparation
Removal of oil cooler
Air flow pipe
Coolant reservoir
Note: Before removing the radiator:
Installation
Air flow pipe
Coolant reservoir
Oil cooler
Finalization
0140 Exhaust system
Work preparation
Removal of silencer
Installation of silencer
Finalization
0145 Air intake
Air intake
Removal of air intake:
Installation of air intake
Finalization
0150 Engine Attachment parts
Engine attachment parts
Before removal
Removal of engine attachment parts
Starter relay
Alternator
Installation engine attachment parts
Alternator
Starter relay
Finalization
02 Gearbox / Clutch / Universal drive shaft
0210 Oscillation damper
Complete gearbox:
Work preparation
Before removal
Removal of hydraulic gear box
Installation of Hydraulic gearbox
Finalization:
Engine output
Work preparation
Special tool
Removal of engine output pulley
Installation of engine output pulley
Removing the oscillation damper
Installation of oscillation damper
Finalization
03 Chassis
0355 Track roller unit
Crawler track unit
Work preparation
Special tool
Removal of rubber track
Guide wheel
Support wheel
Rubber track
Driving gear
Installation of rubber track:
Driving gear
Rubber track
Support wheel
Guide wheel
Finalization
0800 Drives
0808 Main drive
Engine output
Work preparation
Special tool
Work preparation
Removal of engine output pulley
Installation of engine output pulley
Finalization
Special tool
Special tool
Work preparation
Removal of Impeller drive:
Driven pulley:
Installation of Impeller drive
Driven pulley:
Finalization
0820 Front attachment drive
Chain (R4)
Special tool
Work preparation
Removal of the driven Sprocket:
Installation of the driven sprocket
Finalization
Chain (K7)
Work preparation
Removal of the Reel sprocket:
Installation of the reel sprocket
Finalization
Special tool
Work preparation
Removal of cutter bar drive
Drive pulley:
Installation of cutter bar drive
Drive pulley:
Finalization
0841Threshing drum drive
Belt (R10)
Work preparation
Before removal
Removal of threshing drum drive
Installation of threshing drum drive
Finalization
0821 Feeder unit drive
Special tool
Work preparation
Removal of feeder drive
Drive pulley:
Driven pulley:
Installation of feeder drive
Driven pulley:
Drive pulley:
Finalization
0842 Separation drive
Belt (R12)
Special tool
Work preparation
Removal of seperation drives:
Straw walker drive pulley:
Installation of separation drives
Straw walker drive pulley
Finalization
0860 Cleaning system drive
Belt (R11)
Work preparation
Before removal
Removal of cleaning system drive
Sieve box pulley
Fan pulley
Installation of cleaning system drive
Fan pulley
Sieve box pulley