Claas Dominator 260 (562) Combines Repair Manual FR

File List:

00 0305 547 0.pdf

00 0305 547 0.pdf:

DOMINATOR 260
Contents
Introduction
General instructions
Validity of the notice
Repair manual information
Use of the instructions
Texts and illustrations
Plan with module structure
Seek and find
Steering Specifications
Abbreviations
Specialized terminology
General repair instructions
Technical characteristics
Tips for correct repair
Self-locking screws
Liquid screw brake
Steel roller chains
Quick hitch
Type E quick coupler with spring
Type G quick coupler with wire
Type S quick coupler with pins
Assemblies using conical ring
Disassembly
Assembly
Heel pin assemblies
Assembly
Clamp ring bearing
Disassembly
Assembly
Clamp sleeve bearing
Assembly
Clamping sleeve
Removing version A
Removing version B
To set down
Clamping sleeve version A
Clamping sleeve version B
Circlips
Lip rings with spring
Hose clamps
Tightening torques
Collar Alignment
Auxiliary mounting means
Assembly tools
Cutting ring fittings
To screw
Leaky cutting ring fittings
Sealing Cone Fittings
Hydraulic flexible lines
Passage of hoses
Diaphragm accumulator (pressure accumulator) according to factory standard CLAAS CN 24 0403
Features
Means of exploitation
Service and assembly
Modification of gas filling
Special tool
Treatment of sealing surfaces
Spare parts
Operating consumables
ESD protective measures
Special tool
ESD protective measures
Inspection and repair advice
Tightening torques
Screw types according to CLAAS factory standard CN 02 5000
Description of the screw type
Tolerance class
Tightening instruction
Tightening torques for metric ISO thread
Tightening torques for metric precision threads
Tightening torques for hydraulic connections with cutting ring
Tightening torques for pipe fittings with conical sealing fitting and hydraulic fittings with soft sealing gasket
Tightening torques for nuts for feed-through fitting, straight and angular
Tightening torques for hydraulic screwed coupling SDS form B and E
Tightening torques for hydraulic screwed socket SDS form F and sealing screw
Tightening torques for hydraulic screwed coupling SDS form H
Tightening torques for form E cover screws
Tightening torques for hydraulic screwed coupling form C, conical thread
Tightening torques for hydraulic screwed coupling SDE form F, adjustable
Tightening torques for hydraulic screwed coupling SDE form H, adjustable
Tightening torques for hydraulic swivel screw connections
Tightening torques for hollow screws (with copper seal)
Tightening torques for brake line screw connections
Tightening torques for tubular structures with O-ring and union nuts
Tightening torques for threaded rods / calibrated holes
Tightening torques for threaded bolts and special screws
Tightening torques for hydraulic components
Tightening torques for hexagonal sealing nuts
Tightening torques for hose clamps
Assembly tips
Tangent screw clamps
Worm screw hose clamps with washers
Hose clamps with round bolts
Security
Recognize the warnings
Warning pictogram
Signal word
Safety tips
Warning stickers and warnings
Requirements for specialized personnel
Children in danger
Dangerous areas of the machine
Passenger instructor during work
Risk of injury from rotating shafts
Construction modifications on the machine
Optional equipment and spare parts
Controlling the machine in operation
Technical condition
Respect the technical threshold values
Danger due to machine elements continuing to operate by inertia
Maintain safety devices in operational capacity
Personal protective equipment
Wear suitable clothing
Remove dirt and loose objects
Park and store the machine safely
Unsuitable operating consumables
Safe handling of operating consumables and secondary consumables
Environmental protection and disposal
Never put chemicals in the cabin
Avoiding fires
Fatal electrical discharges from overhead power lines and lightning strikes
Electrical discharge from the electrical system
Noise can harm your health
Machine parts under stress
Liquids under pressure
Pressurized air
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Work only when the machine is stopped
Risks during repair work
Machine elements recorded and loads
Risks due to welding work
Check and charge the battery
Preparations for emergency cases
CCN explanation
CCN (CLAAS Component Number – CLAAS part number)
Electrical standard
Hydraulic standard
CCN (CLAAS Component Number – CLAAS part number)
01 Motor
0102 Complete set
Diesel motor
Technical characteristics
Preparing for work
Special tool
To set down
0125 Injection system, fuel supply
Fuel tank
Technical characteristics
Special tool
To set down
Fuel lines
Technical characteristics
Special tool
Assembly tips
Fuel cooler
Technical characteristics
Special tool
To set down
0135 Cooling system
Engine radiator
Technical characteristics
To set down
Engine radiator lines
Technical characteristics
Assembly tips
Compensation tank
Technical characteristics
Special tool
Assembly tips
Fan blades
Technical characteristics
To set down
Finned regulator
Technical characteristics
To set down
Wind deflector housing
Technical characteristics
To set down
Radiator screen
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Radiator screen suction belt (R45)
Technical characteristics
To set down
Drive pulley, belt (R45)
Technical characteristics
Preparing for work
To set down
Tensioner pulley, belt (R45)
Technical characteristics
Radiator screen suction drive shaft
Technical characteristics
Belt (R50) diesel engine
Technical characteristics
To set down
Driven Pulley, Belt (R50)
Technical characteristics
Preparing for work
To set down
Tensioner pulley, belt (R50)
Technical characteristics
To set down
0140 Exhaust device
Technical characteristics
To set down
Noticed :
0145 Air suction
Intercooler
Technical characteristics
To set down
Intercooler lines
Technical characteristics
Assembly tips
Air filter housing
Technical characteristics
To set down
Air suction lines
Technical characteristics
Assembly tips
0150 Engine assembly parts
Belt (R40) alternator
Technical characteristics
To set down
02 Gearbox – Clutch – Cardan shaft
0210 Vibration damper
Vibration damper
03 Chassis
0315 Drive axle
Drive axle
Technical characteristics
Assembly tips
Wheel studs
Technical characteristics
Preparing for work
Special tool
Assembly advice
To set down
Transaxle
Technical characteristics
Preparing for work
Auxiliary tool
Disassemble
To assemble
To set down
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Differential
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Drive axle intermediate drive shaft
Technical characteristics
Preparing for work
To set down
0320 Steering axle
Steering axle
Technical characteristics
To set down
0330 Drive axle, rear
Drive wheel steering axle
Technical characteristics
To set down
Hydraulic axle drive motor
Technical characteristics
Preparing for work
Auxiliary tool
To set down
0335 Transmission
Transmission hydraulic motor
Technical characteristics
Preparing for work
Auxiliary tool
To set down
04 Brake
0405 Service brake
Service brake
Technical characteristics
Preparing for work
Replace the brake pads
Remove the brake caliper
Install the brake caliper
Replace the brake disc
Bleed air from service brake
Special tool
Change the brake fluid
Top up with brake fluid
Brake pedal
Technical characteristics
Assembly tips
Hydraulic service brake cylinder
Technical characteristics
To set down
0415 Parking brake
Parking brake
Technical characteristics
Preparing for work
Special tool
Replace the brake shoes
Adjust the parking brake
08 Orders
0800 Training, general
Left side training scheme
Right side drive scheme
Adjust the spring cylinder
Adjust the spring cylinder
Adjust the spring cylinder
Adjust the spring cylinder
Adjust the spring cylinder
0808 Main command
Main drive belt (R27)
Technical characteristics
To set down
Drive pulley, belt (R27)
Driven pulley, belt (R27)
Technical characteristics
Preparing for work
To set down
Tensioner pulley, belt (R27)
Technical characteristics
Motor force output driven pulley
Technical characteristics
Preparing for work
Special tool
To set down
Motor force output
Technical characteristics
Preparing for work
Special tool
To set down
0809 Hydraulic control
Belt (R05) hydraulic drive
Technical characteristics
To set down
Adjust the belt (R05)
Drive pulley, belt (R05)
Driven Pulley, Belt (R05)
Technical characteristics
To set down
Tensioner roller, belt (R05)
Technical characteristics
Preparing for work
0814 Intermediate shaft control
Intermediate shaft, main drive
Technical characteristics
Preparing for work
Special tool
To set down
0820 Front tool control
Belt (R01) power unit
Technical characteristics
To set down
Drive pulley, belt (R01)
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Check the sliding torque
Driven Pulley, Belt (R01)
Technical characteristics
Special tool
Assembly tips
Tensioner roller, belt (R01)
Technical characteristics
Assembly tips
0821 Power group control
Belt (R26) power unit
Technical characteristics
To set down
Drive pulley, belt (R26)
Technical characteristics
Assembly tips
Driven pulley, belt (R26)
Tensioner pulley, belt (R26)
Technical characteristics
Assembly tips
0841 Threshing gear control
Belt (R02) straw pump
Technical characteristics
To set down
Drive pulley, belt (R02)
Technical characteristics
Preparing for work
Special tool
To set down
Driven Pulley, Belt (R02)
Technical characteristics
Preparing for work
Special tool
To set down
Tensioner roller, belt (R02)
Technical characteristics
Assembly tips
Belt (R42) beater
Technical characteristics
Preparing for work
Special tool
To set down
Drive pulley, belt (R42)
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Driven pulley, belt (R42)
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Hydraulic cylinder for beater variator
Technical characteristics
To set down
Belt (R43) beater
Technical characteristics
To set down
Drive pulley, belt (R43)
Driven pulley, belt (R43)
Technical characteristics
Preparing for work
Special tool
To set down
Tensioner pulley, belt (R43)
Technical characteristics
Preparing for work
Assembly tips
0842 Separation command
Belt (R22) separation
Technical characteristics
To set down
Drive pulley, belt (R22)
Technical characteristics
Driven Pulley, Belt (R22)
Technical characteristics
Disassemble
To assemble
To set down
Tensioner pulley, belt (R22)
Technical characteristics
Shaker drive belt (R24)
Technical characteristics
To set down
Drive pulley, belt (R24)
Driven Pulley, Belt (R24)
Technical characteristics
To set down
Tensioner pulley, belt (R24)
Technical characteristics
0843 Cleaning command
Cleaning shoe belt (R06)
Technical characteristics
Preparing for work
To set down
Drive pulley, belt (R06)
Driven Pulley, Belt (R06)
Technical characteristics
To set down
Tensioner pulley, belt (R06)
Technical characteristics
Belt (R07) fan
Technical characteristics
To set down
Drive pulley, belt (R07)
Technical characteristics
To set down
Driven Pulley, Belt (R07)
Belt (R08)
Technical characteristics
To set down
Drive pulley, belt (R08)
Technical characteristics
Preparing for work
Disassemble
Disassemble
Driven Pulley, Belt (R08)
Technical characteristics
Preparing for work
Special tool
To set down
Motor fan adjustment device
Technical characteristics
To set down
0860 Straw deposit order
Belt (R25) removing straw
Technical characteristics
To set down
Drive pulley, belt (R25)
Driven pulley, belt (R25)
Technical characteristics
Preparing for work
Special tool
To set down
Tensioner pulley, belt (R25)
Technical characteristics
0861 Grain recovery command
Belt (R04)
Technical characteristics
To set down
Drive pulley, belt (R04)
Driven Pulley, Belt (R04)
Technical characteristics
Disassemble
To assemble
To set down
Tensioner roller, belt (R04)
Technical characteristics
Belt (R17)
Technical characteristics
To set down
Drive pulley, belt (R17)
Technical characteristics
Driven pulley, belt (R17)
Technical characteristics
Special tool
To set down
Driven pulley, belt (R17)
Technical characteristics
Special tool
To set down
Tensioner pulley, belt (R17)
Technical characteristics
Chain (K11)
Technical characteristics
To set down
Sprockets and tensioner sprocket, chain (K11)
Technical characteristics
Preparing for work
Special tool
To set down
Chain (K57) return to sides
Technical characteristics
To set down
Chain (K58)
Technical characteristics
To set down
09 Hydraulic system
0900 Hydraulic system General
Hydraulics, general
Special tool
Diagnostic tool
Fill and purge the hydrostatic circuit
0905 Hydraulic oil tank
Hydraulic oil tank
Technical characteristics
Special tool
Generate a vacuum in the hydraulic oil tank
0907 Hydraulic oil cooler
Hydraulic Oil Cooler
Technical characteristics
To set down
0910 Pumps
Transmission hydraulic pump
Technical characteristics
Preparing for work
To set down
Hydraulic pump tandem pump
Technical characteristics
To set down
0920 Valves
Main valve block
Technical characteristics
Assembly tips
Check then adjust the pressure limiter of the working hydraulic system
Low pressure hydraulic system valve block
Assembly tips
Check and adjust
Valve block, front tool cushioning
Technical characteristics
Assembly tips
Working hydraulic system valve block
Assembly tips
0932 Turning passage
Turning passage
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
10 Electrical and electronic systems
1000 General electrical system
Electrical system, general
Special tool
12 Cabin, driving position
1205 Cab suspension
Car landing
Technical characteristics
Check / adjust
1210 Cabin
Technical characteristics
Preparing for work
To set down
Windshield wiper motor
Technical characteristics
To set down
1235 Cabin heater
Heat exchanger
Technical characteristics
Special tool
To set down
Technical characteristics
To set down
Adjustment valve
Technical characteristics
Special tool
Assembly tips
1240 Air conditioning
Air conditioner
Technical characteristics
Preparing for work
Special tool
Drain the refrigerant
Fill with refrigerant
Commissioning
Commissioning with a new air conditioning compressor:
New commissioning:
Flush the air conditioning
Fill with refrigerant oil
Evaporator
Technical characteristics
To set down
Expansion valve
Technical characteristics
To set down
Capacitor
Technical characteristics
To set down
Compensation tank
Technical characteristics
To set down
Air conditioning compressor
Technical characteristics
To set down
Filter dryer
Technical characteristics
To set down
21 Power group
2110 Conveyor
Feed channel
Technical characteristics
Preparing for work
To set down
Replace the support slats
Supply chains
Technical characteristics
Replace power chains
Upper shaft
Technical characteristics
Preparing for work
Special tool
To set down
Reversal Roll
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Intermediate shaft
Technical characteristics
Special tool
To set down
Inversion
Technical characteristics
Disassemble
To assemble
To set down
Hydraulic cylinder raises/lowers the front tool
Technical characteristics
Assembly tips
41 Threshing bodies
4105 Beater housing
Destoner bin
Technical characteristics
To set down
4120 Drummer
Universal Beater
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Replace the bats
Rice beater
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Left side beater bearing
Technical characteristics
Preparing for work
Special tool
To set down
Right side beater bearing
Technical characteristics
Preparing for work
Special tool
To set down
4125 Concave
Technical characteristics
Special tool
To set down
Technical characteristics
Special tool
To set down
4130 Straw puller
Straw puller
Technical characteristics
Preparing for work
Disassemble
To assemble
To set down
Left side straw pump and feed drum bearing
Technical characteristics
Special tool
To set down
Right side straw pump and feed drum bearing
Technical characteristics
Preparing for work
Special tool
To set down
4140 Return of potatoes
Return of the oats
Technical characteristics
Remove the chain from the grain elevator
Install the grain elevator chain
Remove the lower crop return screw
Install the lower return screw
Remove the upper crop return screw
Install the upper crop return screw
Remove the leg of the grain elevator
Install the leg of the grain elevator
Remove the harvest elevator
Exploded view of the grain elevator
Assembling the harvest elevator
Install the harvest elevator
4180 Hydraulic threshing body
Hydraulic cylinder, threshers
Technical characteristics
Assembly tips
42 Separation
4210 Shakers
Technical characteristics
To set down
Front shaker crankshaft
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
Rear shaker crankshaft
Technical characteristics
Preparing for work
Special tool
Disassemble
To assemble
To set down
43 Cleaning
4310 Prep table
Preparation table
Technical characteristics
To set down
4320 Grids / Cleaning box
Cleaning box
Technical characteristics
Special tool
To set down
Place the cleaning shoe in the central position
Grid frame
Technical characteristics
Special tool
To set down
Swinging rod drive
Technical characteristics
To set down
Drive shaft, swing rod drive
Technical characteristics
To set down
4325 Cleaning fan
Technical characteristics
Special tool
Remove the fan
Install the fan
60 Removal of harvested product / removal of straw
6010 Straw chopper
Straw chopper, knife holder drum
Technical characteristics
To set down
Left side straw chopper bearing
Technical characteristics
Preparing for work
Special tool
To set down
Right side straw chopper bearing
Technical characteristics
Preparing for work
Special tool
To set down
6015 Straw spreader
Scattering deflector plate
Technical characteristics
To set down
61 Grain recovery
6115 Filling the hopper
Grain elevator cage
Technical characteristics
To set down
Remove the grain elevator chain
Install the grain elevator chain
Grain elevator foot
Technical characteristics
Special tool
To set down
Grain auger
Technical characteristics
To set down
Grain elevator head
Technical characteristics
Special tool
Disassemble
To assemble
To set down
Hopper filling auger
Technical characteristics
To set down
Hopper Filling Auger Gearbox
Technical characteristics
Disassemble
To assemble
To set down
6120 Emptying the hopper
Hopper emptying
Technical characteristics
Preparing for work
Remove the horizontal hopper drain auger
Install the horizontal hopper drain auger
Remove the vertical hopper drain auger
Install the vertical hopper drain auger
Remove the auger from the hopper drain tube
Install the hopper drain tube auger
Remove the hopper drain tube
Install the hopper drain tube
Remove the tube elbow
Install the tube elbow
Remove the vertical tube
Install the vertical tube
Top hopper drain angle gearbox
Technical characteristics
To set down
Lower hopper drain angle gear box
Technical characteristics
To set down
Hopper discharge tube hydraulic cylinder
Technical characteristics
To set down
Hopper Drain Coupling Hydraulic Cylinder
Technical characteristics
Assembly tips
80 Assembly parts, bodywork
8025 Covering sheets / covers
Side hatch
Technical characteristics
To set down
Rear hatch
Technical characteristics
To set down
Technical characteristics
To set down
Battery box / tool box
Technical characteristics
To set down
Reel drive valve block
Assembly tips