Claas Elios 240 – 210 Stage3B (A48) Tractors Repair Manual EN

File List:

00 1153 367 X.pdf
00 1166 357 1.pdf
Nexos, Elios 230 – 211 Chapter 01 – Engine curves.pdf

00 1153 367 X.pdf:

ELIOS 240-210
Table of contents
CCN (CLAAS Component Number)
Introduction
General information
Using this repair manual
Scope of the repair manual
General repair instructions
Technical specifications
Cause of damage
Spare parts
Diesel engine
Alternator
Welding work
Drive belt/drive chains
Tapered ring assemblies
Self-locking bolts with microencapsulated glue
Threadlock
Lock collar bearing
Collet bearing
Screwed connectors with cutting rings on the hydraulic pipes
Progressive ring bolt connectors on hydraulic pipes
Double flare unions screwed onto the hydraulic pipes
Flexible hydraulic hoses
Pipe routing
Advice for economical repairs
Torque settings
Tightening torques for NF E25-030-1 2007-12-01 standard metric threads
Tightening torques for CLAAS CN 020 225 standard hydraulic connections
Tightening torques for hydraulic screw connections and air conditioning screw connections with sealing cone and DIN 3865 O-ring
Tightening torques for DIN 3901 threading hydraulic flanges
Tightening torques for ISO 6149-2/ISO 11926-2 (3) adjustable hydraulic screw connections
Tightening torques for hydraulic swivel screw connections
Tightening torques for DIN 7643 hollow bolts
Technical specifications
Lubricants
01 Engine
0102 Complete component
Introduction
General notes
Complete engine
Special tool
Coupling the engine to the chassis
Preparation for work
General specifications
Tightening torques
Disassembling the engine
Reassembling the engine
0110 Engine housing
Tightening torques
Oil sump
Timing gear train housing
Refitting
Flywheel housing
Repairing the cylinder block
Checks and measurements
Checking the supporting surface of the cylinder head on the cylinder block
0115 Engine unit
Specifications
Tightening torques
General engine service
Crankshaft
Measuring the journals and crank pins
Crankshaft journals and crank pins – Measured values
Tolerances
Fitting the crankshaft
Fitting the bearing half-shells
Checking the crankshaft lateral play
Fitting the crankshaft oil deflector
Fitting the crankshaft bearing seal
Conrod/piston assembly
Disassembling
Checking the piston – Characteristics
Pairing the shaft and the piston
Piston rings
Checking the piston rings
Specifications
Fitting the conrod/piston assembly – Coupling the conrod/piston
Fitting the piston rings
Fitting the conrod and piston into the cylinder
Fitting the conrod caps
Piston protrusion measurement
Balancer
0120 Cylinder head / Valves / Idler gear
Specifications
Valves – Cylinder head
Camshaft – Rocker arms
Tightening torques
Cylinder head
Checking the cylinder head contact surface
Fitting the cylinder head
Final operations
Removing the valves
Main dimensions of the intake and exhaust valves
Decarbonising, checking and rectifying the valves
Valve guide
Replacing the valve guide
Valve seats
Main dimensions of the valve seats – in mm
Fitting in the cylinder head
Special tools
Rocker cover
Rocker arm ramp
Final operations
Camshaft
Specifications
Main dimensions of the camshaft bearings
Checking the cam lift and the alignment of the shaft bearings
Main dimensions of the camshaft rings and their seats
Special tools
Replacing the rings
Pushrods
Fitting the pushrods
0125 Injection – / Fuel system
Tightening torques
Fuel tank
Removing the fuel tank
Low-pressure fuel pipes
Fuel filter
Fuel pipes running from the high-pressure pump to the common rail
BOSCH CP4.I injection pump
Common rail
Injectors
Fuel cooler
Removing the fuel cooler
0130 Lubricating oil system
Tightening torques
Engine oil filter
Oil pump
Engine oil heat exchanger
Blow-by (Recirculation of oil vapours)
0135 Cooling system
Tightening torques
Radiator
Removing the radiator
Drive belt
Preliminary operations
Removing the belt
Ventilation
Preliminary operations
Refitting
Water pump
Thermostat
0140 Exhaust system
Tightening torques
Vertical exhaust pipe
Disassembling the vertical exhaust pipe
Turbocharger
Exhaust manifold
0145 Air intake
Tightening torques
Air filter
Removing the air filter
Intake manifold
0150 Engine attachment parts
Tightening torques
Alternator
Refitting
Electric starting motor
0155 Engine control
Tightening torques
Engine management module (ECU)
Engine harness
Pre-heater plugs
0165 Exhaust gas aftertreatment
Tightening torques
Exhaust filter
EGR valve
Refitting
Particulate filter assembly
02 Gearbox / Clutch / Universal drive shaft
0202 Complete component
Transmission special tools
12/12 and 24/24 mechanical reverser
24/24 mechanical doubler and reverser
24/24 hydraulic doubler and mechanical reverser
24/24 and 24/12 hydraulic doubler
24/12 hydraulic reverser
Reduction gear housing
Standard version final drive
Reinforced version final drive
Hydraulic front axle clutch
Front axle hydraulic clutch
Tightening torques, lubricants and sealing products
Clutch housing – 12/12 transmission
Clutch housing – 24/24 transmission with mechanically-controlled doubler
Clutch housing – 24/24 transmission with hydraulically-controlled doubler
Clutch housing – 24/12 transmission
Reduction gear housing
Reduction gear internal controls
Reduction gear external controls
Upper and lower covers
Final drives
Front axle clutch housing
Assembly specifications
All transmission models
12/12 transmission
24/24 transmission with mechanical doubler
24/24 transmission with hydraulic doubler
24/12 transmission
Separating the engine and clutch housing
Draining the transmission oil
Removing the transmission shaft
Removing the pipes
Removing the first pipe
Removing the second pipe
Removing the third pipe
Separating the engine and clutch housing
Installing the trolley underneath the tractor
Immobilising the front axle
Removing the mounting bolts
Separating the elements
Upper covers and linkage
Exploded view
Disassembly
Assembly
0215 Mechanical clutch
Adjusting the clutch
Adjustment
Transmissions with hydraulic doubler – Clutch shaft
Replacing the Teflon seals – Exploded view
Replacement
Special tools
24/12 transmission
24/24 transmission with hydraulic doubler
24/12 and 24/24 transmissions with hydraulic doubler
24/12 transmission
24/24 transmission with hydraulic doubler
24/12 and 24/24 transmissions with hydraulic doubler
Air compressor – 24/12 transmission
Exploded view
Disassembly
Assembly
0218 Clutch control
Reverser and clutch controls – 12/12 transmission
Mechanical reverser without doubler – Exploded view
Disassembly
Assembly
Reverser and clutch controls – 24/24 transmission (Mechanical reverser and doubler)
Mechanical doubler and reverser – Exploded view
Disassembly
Assembly
Adjusting the axial play
Reverser and clutch controls – 24/24 transmission (Mechanical reverser and hydraulic doubler)
Hydraulic doubler and mechanical reverser – Exploded view
Disassembly
Assembly
Adjusting the axial play of the upper shaft
Adjusting the axial play of the reverser shaft
Reverser and clutch controls – 24/12 transmission
Exploded view
Disassembly
Assembly
Adjusting the axial play of the upper shaft
Adjusting the axial play of the reverser shaft
0220 Mechanical reverser
Controls – Mechanical reverser
Exploded view
Disassembly
24/12 transmission
Assembly
24/12 transmission
Synchronised idle gear
Exploded view
Disassembly
Assembly
0222 Hydraulical reverser
Hydraulic reverser
Exploded view
Disassembly
Assembly
Adjusting the play
Wear to the packets of discs
Idle gear
Exploded view
Disassembly
Assembly
0228 Reverser control
Reverser controls
Adjusting the mechanical reverser
Adjustment
0230 Mechanical gearbox
Input shaft – Transmission with mechanical reverser
Exploded view
Disassembly
Assembly
Input shaft – Transmission with hydraulic reverser
Exploded view
Disassembly
Assembly
Primary shaft – Gears – Transmissions with mechanical reverser
Exploded view
Disassembly
Assembly Primary shaft: Gears, assembly (Transmissions with mechanical reverser)
Primary shaft – Gears – 24/12 transmission
Exploded view
Disassembly
Assembly
Determining the axial play
Primary shaft – Ranges
Exploded view
Disassembly
Assembly
Secondary shaft – Gear
Exploded view
Disassembly
Assembly
Secondary shaft – Ranges
Exploded view
Disassembly
Assembly
Primary shaft covers
12/12 transmission – Cross-section
24/24 transmission with mechanical reverser and doubler – Cross-section
24/24 transmission with mechanical reverser and hydraulic doubler – Cross-section
24/12 transmission – Cross-section
Secondary shaft – Measuring the axial play
Cross-section
Mechanical doubler
Exploded view
Disassembly
Assembly
0234 Powershift gearbox
Hydraulic doubler
Exploded view
Disassembly
Assembly
Wear to the packet of discs
0238 Gearbox control
External controls
Exploded view
Disassembly
Assembly
Internal controls
12/12 and 24/24 transmission – Exploded view
Internal controls – 24/12 transmission
Disassembly
Forward/reverse gear:
Assembly
0240 Rear axle housing
Standard version final drives and axle tube
Exploded view
Disassembly
Assembly
Adjusting the axial play
Reinforced version final drives and axle tube 506 UP 6/1
Exploded view
Disassembly
Assembly
Tapered roller bearings preload.
0242 Differential
Differential
Exploded view
Disassembly
Assembly
Differential lock control
Exploded view
Disassembly
Assembly
0248 Rear axle control
Transmission sensors – Exploded view
Location
Sensor/transmission applicability
Disassembly
Description
Assembly
0250 Mechanical front axle drive
Hydraulic front axle clutch
Exploded view
Disassembly
Assembly
0252 Electro-hydraulical front axle drive
Front axle hydraulic clutch
Exploded view
Disassembly
Assembly
0255 Gearbox cooling system
Oil cooler
0260 Universal drive shaft
Front axle transmission shaft
03 Chassis
0310 Axle
Recommendations – Servicing and repair
Shaft seals
Adjustment shims
Roller bearings
Caps and rivets
Plastic protections and caps
Cotter pins
Adhesives and sealing products
Oil drain
Cleaning
Ends of flanges and special tools
Using lubricants
0320 Steering axle
Recommendations – Servicing and repair (2RM)
Tightening torques, lubricants and sealing products (2RM)
Steering actuator
Exploded view
Disassembly/Removal
Reassembling/Refitting
Wheel hub
Exploded view
Disassembly/Removal of the wheel hub
Refitting/Reassembling the wheel hub
Hub support
Exploded view
Disassembly/Removal of the hub support
Refitting/Reassembling the hub support
Axle body
Exploded view
Removal/Disassembly of the axle body
Refitting/Reassembling the axle body
Toe-in / Steering angle
Exploded view
Adjusting the toe-in
Adjusting the steering angle
0325 Driven steering axle, front
Identification of the “AN” and “AR” front axle
Recommendations – Servicing and repair (4RM)
Tightening torques, lubricants and sealing products (4RM)
AN steering actuator
Exploded view
Disassembling the AN steering actuator
Assembling the AN steering
AR steering actuator
ded view
Disassembling the AR steering actuator
Assembling the AR steering actuator
AN epicyclic reduction unit
Exploded view
Disassembling the AN epicyclic reduction unit
Assembling the AN epicyclic reduction unit
AR epicyclic reduction unit
Exploded view
Disassembling the AR epicyclic reduction unit
Assembling the AR epicyclic reduction unit
AN wheel hub
Special tools
Exploded view
Disassembling the AN wheel hub
Assembling the AN wheel hub
AR wheel hub
Special tools
Exploded view
Disassembling the rear wheel hub
Assembling the rear wheel hub
Seals – Bearing/support assembly
Exploded view
Disassembling the bearing/support assembly
Assembling the bearing/support assembly
Differential housing
Special tools
Exploded view
Disassembly
Assembly
If the roller bearings have not been replaced:
If the roller bearings are new:
Alternative procedure after adjusting the play between the pinion/crown gear teeth:
LS-AN differential
Specifications
Exploded view
Disassembling the LS-AN differential
Assembling the LS-AN differential
LS-AR differential
Exploded view
Disassembling the LS-AR differential
Assembling the LS-AR differential
Drive pinion
Special tools
Exploded view
Disassembling the drive pinion shaft
Assembling the drive pinion shaft
If the roller bearings have not been replaced:
If the roller bearings have been replaced:
Alternative procedure:
Front axle body
Special tools
Exploded view
Disassembling the front axle body
Assembling the front axle body
Toe-in / Steering angle
Exploded view
Adjusting the toe-in
Adjusting the steering angle
Dual universal driveshaft seal/hub assembly
Cross-section
Disassembling the dual universal driveshaft seal/hub assembly
Assembling the dual universal driveshaft seal/hub assembly
Dual universal driveshaft seal in the front axle body
Special tools
Replacing the sealing ring
Replacing the ring
Checking after assembly
Pressure check
Test methods
04 Brake
0405 Service brake
Assembly specifications
Mechanical brake
Hydraulic brake control – Tightening torques
Brake master cylinders
Slave cylinder
Exploded view
Disassembly
Assembly
Bleeding the braking circuit
Technical specifications
Preparation for work
Bleeding the braking circuit
0415 Parking brake
Parking brake
Exploded view
Disassembly
Assembly
On each side of the transmission housing
Adjusting the control lever
Method to adjust the control
05 Steering
0505 Steering
Steering gearbox
06 Lift device
0605 Rear power lift
Specifications
Identifying the product
Description
Main components of the linkage
Technical specifications
Main dimensions
Performance
Settings
Sensitivity adjustment valve
Position control lever
Draft control lever
Adjusting the force return bar
Adjusting the end of travel position sensor
Assembling the reaction spring
Internal push bar
Linkage actuator and arm
Exploded view
Assembly
Rear linkage control rod linkage
Exploded view
Assembly
Rear linkage main control
Disassembly
Assembly
Position and draft control rod linkage
Exploded view
Disassembly
Assembly
08 Drives
0802 Rear PTO
Special tools
Rear power take-off
Tightening torques, lubricants and sealing products
Mechanical power take-off – 12/12 and 24/24 transmissions
Switches
Independent power take-off (540/540E – 540/1000)
Independent power take-off (540/540E – 540/1000) and power take-off proportional to ground speed
Hydraulic power take-off – 24/12 transmission
Switches
Independent power take-off (540/540E – 540/1000)
Independent power take-off (540/540E – 540/1000) and power take-off proportional to ground speed
Cover and clutch
Exploded view
Disassembly
Assembly
Rear power take-off clutch
Wear to the packet of discs
Rear power take-off control
Exploded view
Disassembly
Only for 24/12 transmissions.
Assembly
Only for 24/12 transmission
All transmission types
Only for 24/12 transmission
All transmission types
Input shaft
Exploded view
Disassembly
Only without power take-off
All power take-off types
Assembly
Only without power take-off proportional to ground speed
All power take-off types
Output shaft
Exploded view
Disassembly
Assembly
Power take-off brake – 24/12 transmission
Exploded view
Disassembly
Assembly
Power take-off proportional to ground speed
24/12 transmission – Exploded view
Except 24/12 transmission – Exploded view
Disassembly
Assembly
Operation of the power take-off proportional to ground speed:
Rear power take-off sensors
Location
10 Electrical / Electronic equipment
1005 Power supply
1035 Operation / Multifunction control lever
Lifting control panel
12 Cab / Operator’s platform
1210 Cab
Lever trim
Rear screen wiper
Cab mount
Preparation for work
Front cab mount mounting
Rear cab mount mounting
Complete cab
Special tool
1240 Air condition
Air conditioning compressor
80 Various components / Machine body
8025 Panellings / Hoods
Engine bonnet
Removing the engine bonnet
Bonnet side panels

00 1166 357 1.pdf:

ELIOS 240-210
Table of contents
CCN (CLAAS Component Number)
Introduction
General information
Using this repair manual
Scope of the repair manual
General repair instructions
Technical specifications
Cause of damage
Spare parts
Diesel engine
Alternator
Welding work
Drive belt/drive chains
Tapered ring assemblies
Self-locking bolts with microencapsulated glue
Threadlock
Lock collar bearing
Collet bearing
Threaded unions with cutting rings on the hydraulic hoses
Threaded unions with progressive rings on the hydraulic hoses
Threaded double flare unions on the hydraulic hoses
Flexible hydraulic pipes
Pipe routing
Advice for economical repairs
Tightening torques
Tightening torques for NF E25-030-1 2007-12-01 standard metric threads
Tightening torques for CLAAS CN 020 225 standard hydraulic connections
Tightening torques for hydraulic threaded unions and air conditioning threaded unions with sealing cone and DIN 3865 O-ring
Tightening torques for DIN 3901 hydraulic threaded unions
Tightening torques for ISO 6149-2/ISO 11926-2 (3) adjustable hydraulic threaded unions
Tightening torques for hydraulic swivel threaded unions
Tightening torques for DIN 7643 hollow bolts
Technical specifications
Lubricants
01 Engine
0102 Complete component
Introduction
General notes
Complete engine
Special tool
Coupling the engine to the chassis
Preparation for work
General specifications
Tightening torques
Disassembling the engine
Reassembling the engine
0110 Engine housing
Tightening torques
Oil sump
Timing gear train housing
Refitting
Flywheel housing
Repairing the cylinder block
Dimensional specifications
Checks and measurements
Checking the supporting surface of the cylinder head on the cylinder block
0115 Engine unit
Specifications
Tightening torques
General engine service
Crankshaft
Measuring the journals and crank pins
Crankshaft journals and crank pins – Measured values
Tolerances
Fitting the crankshaft
Fitting the bearing half-shells
Checking the crankshaft lateral play
Fitting the crankshaft oil deflector
Fitting the crankshaft bearing seal
Connecting rod/piston assembly
Dismantling
Checking the piston – Characteristics
Pairing the shaft and the piston
Piston rings
Checking the piston rings
Specifications
Fitting the connecting rod/piston assembly – Coupling the connecting rod/piston
Fitting the piston rings
Fitting the connecting rod and piston into the cylinder
Fitting the connecting rod caps
Piston protrusion measurement
Balancer
Technical specifications
Special tool
0120 Cylinder head / Valves / Idler gear
Specifications
Valves – Cylinder head
Camshaft – Rocker arms
Tightening torques
Cylinder head
Checking the cylinder head contact surface
Fitting the cylinder head
Final operations
Removing the valves
Main dimensions of the intake and exhaust valves
Decarbonising, checking and rectifying the valves
Valve guide
Replacing the valve guide
Valve seats
Main dimensions of the valve seats – in mm
Fitting in the cylinder head
Special tools
Rocker cover
Rocker arm ramp
Final operations
Camshaft
Specifications
Main dimensions of the camshaft bearings
Checking the cam lift and the alignment of the shaft bearings
Main dimensions of the camshaft rings and their seats
Special tools
Replacing the rings
Pushrods
Fitting the pushrods
Calibration
0125 Injection – / Fuel system
Tightening torques
Fuel tank
Removing the fuel tank
Low-pressure fuel pipes
Fuel filter
Fuel pipes running from the high-pressure pump to the common rail
BOSCH CP4.I injection pump
Common rail
Injectors
Fuel cooler
Removing the fuel cooler
0130 Lubricating oil system
Tightening torques
Engine oil filter
Oil pump
Engine oil heat exchanger
Blow-by (Recirculation of oil vapours)
0135 Cooling system
Tightening torques
Radiator
Removing the radiator
Drive belt
Preliminary operations
Removing the belt
Ventilation
Preliminary operations
Refitting
Water pump
Thermostat
0140 Exhaust system
Tightening torques
Vertical exhaust pipe
Disassembling the vertical exhaust pipe
Turbocharger
Exhaust manifold
0145 Air intake
Tightening torques
Air filter
Removing the air filter
Intake manifold
0150 Engine attachment parts
Tightening torques
Alternator
Refitting
Electric starting motor
0155 Engine control
Tightening torques
Engine management module (ECU)
Engine harness
Pre-heater plugs
0165 Exhaust gas aftertreatment
Tightening torques
Exhaust filter
EGR valve
Refitting
Particulate filter assembly
02 Gearbox / Clutch / Universal drive shaft
0202 Complete component
Transmission special tools
12/12 and 24/24 mechanical reverser
24/24 mechanical doubler and reverser
24/24 hydraulic doubler and mechanical reverser
24/24 and 24/12 hydraulic doubler
24/12 hydraulic reverser
Reduction gear housing
Standard version final drive
Reinforced version final drive
Hydraulic front axle clutch
Front axle hydraulic clutch
Tightening torques, lubricants and sealing products
Clutch housing – 12/12 transmission
Clutch housing – 24/24 transmission with mechanically-controlled doubler
Clutch housing – 24/24 transmission with hydraulically-controlled doubler
Clutch housing – 24/12 transmission
Reduction gear housing
Reduction gear internal controls
Reduction gear external controls
Upper and lower covers
Final drive ratios
Front axle clutch housing
Assembly specifications
All transmission models
12/12 transmission
24/24 transmission with mechanical doubler
24/24 transmission with hydraulic doubler
24/12 transmission
Separating the engine and clutch housing
Draining the transmission oil
Removing the transmission shaft
Removing the pipes
Removing the first pipe
Removing the second pipe
Removing the third pipe
Separating the engine and clutch housing
Installing the trolley underneath the tractor
Immobilising the front axle
Removing the mounting bolts
Separating the elements
Upper covers and linkage
Exploded view
Disassembly
Assembly
0215 Mechanical clutch
Adjusting the clutch
11 inch clutch
Adjustment
12 inch clutch
Adjustment
Clutch for REVERSHIFT transmission with rear power take-off with mechanical clutch
Adjustment
Transmissions with hydraulic doubler – Clutch shaft
Replacing the Teflon seals – Exploded view
Replacing
Special tools
24/12 transmission
24/24 transmission with hydraulic doubler
24/12 and 24/24 transmissions with hydraulic doubler
24/12 transmission
24/24 transmission with hydraulic doubler
24/12 and 24/24 transmissions with hydraulic doubler
Air compressor – 24/12 transmission
Exploded view
Disassembly
Assembly
0218 Clutch control
Reverser and clutch controls – 12/12 transmission
Mechanical reverser without doubler – Exploded view
Disassembly
Assembly
Reverser and clutch controls – 24/24 transmission (mechanical reverser and doubler)
Mechanical doubler and reverser – Exploded view
Disassembly
Assembly
Adjusting the axial play
Reverser and clutch controls – 24/24 transmission (Mechanical reverser and hydraulic doubler)
Hydraulic doubler and mechanical reverser – Exploded view
Disassembly
Assembly
Adjusting the axial play of the upper shaft
Adjusting the axial play of the reverser shaft
Reverser and clutch controls – 24/12 transmission — Hydraulically controlled power take-off
Technical specifications
Preparation for work
Disassembly
Assembly
Adjusting the axial play of the upper shaft
Adjusting the axial play of the reverser shaft
0220 Mechanical reverser
Controls – Mechanical reverser
Exploded view
Disassembly
24/12 transmission
Assembly
24/12 transmission
Synchronised idle gear
Exploded ew
Disassembly
Assembly
0222 Hydraulical reverser
Hydraulic reverser
Exploded view
Disassembly
Assembly
Adsting the play
Wear to the packets of discs
Idle gear
Exploded view
Disassembly
Assembly
0228 Reverser control
Reverser controls
Adjusting the mechanical reverser
Adjustment
0230 Mechanical gearbox
Input shaft – Transmission with mechanical reverser
Exploded view
Disassembly
Assembly
Input shaft – Transmission with hydraulic reverser
Exploded view
Disassembly
Assembly
Primary shaft – Gears – Transmissions with mechanical reverser
Exploded view
Disassembly
Assembly
Primary shaft – Gears – 24/12 transmission
Exploded view
Disassembly
Assembly
Determining the axial play
Primary shaft – Ranges
Exploded view
Disassembly
Assembly
Secondary shaft – Gear
Exploded view
Disassembly
Assembly
Secondary shaft – Ranges
Exploded view
Disassembly
Assembly
Primary shaft covers
12/12 transmission – Cross-section
24/24 transmission with mechanical reverser and doubler – Cross-section
24/24 transmission with mechanical reverser and hydraulic doubler – Cross-section
24/12 transmission – Cross-section
Secondary shaft – Measuring the axial play
Cross-section
Mechanical doubler
Exploded view
Disassembly
Assembly
0234 Powershift gearbox
Hydraulic doubler
Exploded view
Disassembly
Assembly
Wear to the packet of discs
0238 Gearbox control
External controls
Exploded view
Disassembly
Assembly
Internal controls
12/12 and 24/24 transmission – Exploded view
Internal controls – 24/12 transmission
Disassembly
Forward/reverse gear:
Assembly
0240 Rear axle housing
Standard version final drives and axle tube
Exploded view
Disassembly
Assembly
Adjusting the axial play
Reinforced version final drives and axle tube 506 UP 6/1
Exploded view
Disassembly
Assembly
Tapered roller bearings preload.
0242 Differential
Differential
Exploded view
Disassembly
Assembly
Differential lock control
Exploded view
Disassembly
Assembly
0248 Rear axle control
Transmission sensors – Exploded view
Location
Sensor/transmission applicability
Disassembly
Description
Assembly
0250 Mechanical front axle drive
Hydraulic front axle clutch
Exploded view
Disassembly
Assembly
0252 Electro-hydraulical front axle drive
Front axle hydraulic clutch
Exploded view
Disassembly
Assembly
0255 Gearbox cooling system
Oil cooler
0260 Universal drive shaft
Front axle transmission shaft
03 Chassis
0310 Axle
Recommendations – Servicing and repair
Shaft seals
Adjustment shims
Roller bearings
Caps and rivets
Plastic protections and caps
Cotter pins
Adhesives and sealing products
Oil drain
Cleaning
Ends of flanges and special tools
Using lubricants
0320 Steering axle
Recommendations – Servicing and repair (2RM)
Tightening torques, lubricants and sealing products (2RM)
Steering actuator
Exploded view
Disassembly/Removal
Reassembling/Refitting
Wheel hub
Exploded view
Disassembly/removal of the wheel hub
Assembly/fitting the wheel hub
Hub support
Exploded view
Disassembly/Removal of the hub support
Refitting/Reassembling the hub support
Axle body
Exploded view
Removal/Disassembly of the axle body
Refitting/Reassembling the axle body
Toe-in / Steering angle
Exploded view
Adjusting the toe-in