Claas Elios 240 – 210 Stage3B (A48) Tractors Technical System ES

File List:

00 1153 375 X.pdf
00 1166 352 0.pdf

00 1166 352 0.pdf:

ELIOS 240-210
CCN (CLAAS Component Number)
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN Index
Introduction
Manual validity
Validity of this diagnostic manual
01 Engine
0125 Fuel/injection system
fuel supply circuit
Measurement value table
Function Description
Hydraulic diagram of the fuel supply circuit
Fuel supply pressure control
fuel injection circuit
Measurement value table
Function Description
Calibration of the accelerator pedal sensor «B153» and the engine speed adjustment sensor «B154»
Calibration of the «CLAAS Power Management» sensors
Hydraulic diagram of the fuel injection circuit
fuern circuit
engine wiring
Power reading sheets
Work preparation: Unit Conversions
Calculation formula
0130 Lubricating oil system
Engine lubrication circuit
Measurement value table
Function Description
Hydraulic diagram of the engine lubrication circuit
Engine lubrication pressure control
0135 Cooling system
Engine cooling circuit
Measurement value table
Function Description
Engine thermostat control
0140 Exhaust gas system
Engine exhaust circuit
Measurement value table
Function Description
Exhaust gas and recycled exhaust gas circuit diagram
Checking the “EGR” cooler
0145 Air suction
Engine air intake circuit
Measurement value table
Function Description
0150 Engine coupled parts
Engine start
Measurement value table
Function Description
0155 Engine adjustment
Engine speed setpoint
Measurement value table
Function Description
0165 Exhaust aftertreatment
Engine aftertreatment system
Measurement value table
tion Description
Automatic regeneration
Regeneration when stopped or in service
0198 Incident / solution
18F-2 — Oxygen sensor failure
18F-3 — Oxygen Sensor Circuit (B539) Shorted
18F-4 — “B539” oxygen sensor circuit shorted
601-2 — “B539” oxygen sensor circuit open
602-2 — “B539” oxygen sensor circuit open
605-3 — Oxygen sensor failure
606-2 — “B539” oxygen sensor circuit open
607-3 — Oxygen sensor failure
607-4 — Oxygen sensor failure
609-2 Control module: internal error
60A-4 — Oxygen sensor failure
60B-3 — “B539” oxygen sensor circuit shorted
60B-4 — “B539” oxygen sensor circuit shorted
60C-3 — Oxygen sensor failure
60C-4 — Oxygen sensor failure
02 Gears / clutch / cardan shaft
0202 Complete component
Transmission kinematics
Transmission 12+12
24+24 transmission with mechaulic doubler
24+12 transmission with hydraulic shuttle and mechanical rear PTO clutnd hydraulic rear PTO clutch
Preponderance
0220 Mechanical investment
mechanical inverter
0222 Hydraulic inversion
REVERSHIFT hydraulic reverser
Measurement value table
Function Description
Clutch pedal operation and adjustment
«TCU» «A57» Transmission Control Module Interface Menu
Tractor model configuration
Clutch pedal calibration menu.
Error messages that may be displayed during the calibration procedure
Clutch pressure sensor calibration menu.
Error messages that may be displayed during the calibration procedure
Lever progressiveness adjustment menu.
Pedal progression adjustment menu.
Hydraulic duplicator progressivity adjustment menu.
Limp Home function activation menu.
Help menu for diagnosing the Revershift, the duplicator control and the clutchal.
Checking the supply pressure of the hydraulic shuttle clutches
0230 Mechanical gear
Mechanical duplicator, speeds and mechaniranges
0234 Load Switching Gear
«Twinshift» hydraulic duplicator
0242 Differential
Rear differential lock
Measurement value table
Operating law
Checking Differential Supply Pressure
0252 Electrohydraulic drive of the front axle
Traction on the four wheels
Measurement value table
Operating law
Checking the four-wheel drive power take-off supply pressure
03 Chassis
steering axis
Traction on the four wheels
04 Brake
0405 Service brake
Service brake
0425 Hydraulic Trailer Brake
Hydraulic Trailer Brake
Measurement value table
05 Address
0505 Address
Main address
Checking the steering pressure relief valve «7026»
Control of the opening pressure of the anti-shock valves «7153»
06 Lifting device
0605 Rear linkage
Mechanical rear hydraulic lift
neutral position
wering position
Rise position
Checking the rear linkage shock valve
Electronic rear lift
elevator distributor
Rear LiCalibration Procedure
Checking the rear linkage shock valve
08 Drives
0802 Rear PTO
Electrohydraulically controlled rear PTO
Operating law
Checking the power take-off brake supply pressure
Checking the power take-off clutch pressure
Mechanically controlled rear PTO
Operating law
09 Hydraulic
0910 Bombs
2-pump hydraulic circuit
3-pump hydraulic circuit
Control of the flow rate of the steering hydraulic pump «2018»
Checking the flow rate of the auxiliary hydraulic pump «2027»
Checking the flow rate of the hydraulic pump «2015» (elevator)
0915 Hydraulic pipes
Transmission hydraulic circuit 12-12
24-24 transmission hydraulic circuit with mechanical duplicator
24-24 transmission hydraulic circuit with “TWINSHIFT” hydraulic doubler
Transmission hydraulic circuit 24-12 «RE 0920 Valves
Hydraulic circuit with two pumps and two distributors
Hydraulic circuit with two pumps and three distributors
Hydraulic circuipumps and three distributors with flow regulator in the middle
Hydraulic circuit of three pumps and three distributors with flow regulator in the middle
Hydraulic circuit of three pumps and electrohydraulic distributors
0935 Hydraulic system control/supervision
Hydraulic system monitoring
Measurement value table
0980 Hydraulic connection diagram
Transmission hydraulic circuit diagram 12-12
Drawing of the hydraulic circuit of the 24-24 transmission with mechanical duplicator
Diagram of the hydraulic circuit of the 24-24 transmission with «TWINSHIFT» hydraulic duplicator
Transmission hydraulic circuit diagram 24-12 «REVERSHIFT»
10 Install. electrical/electronic
1010 Central electrical system
Front engine fuse box
Fuse assignment
Relay assignment
Main fuse box
Dashboard fuses
ght pillar fuse box
Fuse assignment
Left pillar relay
Relay assignment
Right console fuse box
Fuse assignment
Relay assignment
Relay assignment
Mass points
1012 Modules / sensors
Module overview
A015 Engine management module
A057 Transmission control module
A058 Elevator module
A060 Hydraulic system control module
A101 Control panel module
A117, A118, A119, A120 Distributors 1, 2, 3, 4
A147 Rear linkage control panel
A174 Multifunction Control Module
1015 Cable sets
Wiring list
W02 Motor wiring
W04 Cab roof wiring
W05 and W05-1 Hood wiring and dashboard-engine hood connection
W06 Trailer brake wiring
W10 Control wiring for rear linkage and electrohydraulic distributors
W10 Rear linkage control wiring without electrohydraulic distributors
W10-1 Wiring of the rear linkage and electrohydraulic distributors
W10-1 Rear linkage wiring without electrohydraulic distributors
W10-2 Distributor Control Power Wiring
W11 Electronic elevator wiring
W16 H4 lighting wiring
W22 Ground cable
W29 Control panel wiring
Control panel wiring (tractor with mechanical inverter)
Connector List
Control panel wiring (tractor with REVERSHIFT)
Connector List
W30 Main wiring
Main wiring (tractor with mechanical inverter)
Connector List
Main wiring (tractor with REVERSHIFT)
Connector List
W31 Right console wiring
Right console wiring (tractor with mechanical shuttle)
Connector List
Right console wiring (tractor with REVERSHIFT)
Connector List
W33 Front PTO wiring
W33 -1 Wiring connection of the front power take-off to the solenoid valve
W36 Fan and climate control wiring (cab roof)
1080 Electronic connection diagram
SCM02 Road signs
SCM02-01 Rotating flashing light (platform version)
Component List
Connector List
SCM02-02 Rotating flashing light (cab version)
Component List
Connector List
SCM02-03 Circulation lights and audible warning
Component List
Connector List
SCM02-04 Position, turn signal and brake lights (platform version)
Component List
Connector List
SCM02-05 Position, turn signal and brake lights (cab version)
Component List
Connector List
SCM04 Elevator, electrohydraulic distributors and power take-off
SCM04-01 Rear linkage and electrohydraulic distributors (tractor with mechanical shuttle)
Component List
Connector List
SCM04-02 Rear linkage and electrohydraulic distributors (tractor with REVERSHIFT)
Component List
Connector List
SCM04-03 Rear linkage without electrohydraulic distributors (tractor with mechanical shuttle)
Component List
Connector List
SCM04-04 Rear linkage without electrohydraulic distributors (tractor with REVERSHIFT)
Component List
Connector List
SCM04-05 Front and rear power take-off (mechanical rear power take-off)
Component List
Connector List
SCM04-06 Front and rear power take-off (hydraulic rear power take-off)
Component List
Connector List
SCM06 Transmission
SCM06-01 Four Wheel Drive and Differential
Component List
Connector List
SCM06-02 REVERSHIFT and TWINSHIFT
Component List
Connector List
SCM07 Accessories
SCM07-01 Cabin roof
Component List
Connector List
SCM10 CAN Network
SCM10-01 CAN network (tractor with mechanical inverter)
Component List
Connector List
SCM10-02 CAN network (tractor with REVERSHIFT)
Component List
Connector List
SCM11 Power
SCM11-01 Power supply (tractor with mechanical inverter)
Component List
Connector List
SCM11-02 Power (tractor with REVERSHIFT)
Component List
Connector List
SCM12 Tractor connections. Tools
SCM12-01 Power socket (tractor with mechanical inverter)
Component List
Connector List
SCM12-02 Power socket (tractor with REVERSHIFT)
Component List
Connector List
SCM13 Braking system
SCM13-01 Pneumatic braking system
Component List
Connector List
SCM14 Seat
SCM14-01 Seat
Component List
Connector List
SCM18 Engine
SCM18-01 Engine
Component List
Connector List
SCM18-02 Engine Controls (Tractor with Mechanical Inverter)
Component List
Connector List
SCM18-03 Engine Controls (Tractor with REVERSHIFT)
Component List
Connector List
SCM19 Dashboard
SCM19-01 Instrument panel
Component List
Connector List
1085 Networks
CAN bus network architecture
CAN bus network
Location of CAN bus resistors
92 Diagnosis
Presentation of error codes
Introduction
Viewing error codes
Description
«CCN», «SPN» and «IMF» standard
IMF 00 (too important signal)
FMI 01 (signal too low)
IMF 02 (implausible signal)
FMI 03 (voltage too FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (incorrect frequency signal)
IMF 09 (communication error)
FMI 10 (signal change too fast)
IMF 11 (multiple errors)
FMI 12 (“ECU” defective)
FMI 13 (out of calibration range signal)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply error)
FMI 19 (software conditions not satisfied)
FMI 95 (no signal modification)
FMI 96 (defective CAN bus system)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (Info)
9210 Machine Error Codes
Conversion table of the codes indicated on the dashboa List of error codes
Diagnostic sheets
Checking the circuits. recommendations
0x30c – B153 accelerator pedal sensor error
0x30d – B153 accelerator peda error
0x30e – B153 accelerator pedal sensor error
0x30f – Engine speed adjustment sensor error B154
0x310 – Engine speed adjustment sensor error B154
0x313 – Engine speed adjustment sensor error B154
0x314 – Right brake pedal contactor error Z127
0x315 – Four Wheel Drive Switch Error S001
0x316 – Z234 Four Wheel Drive Oil Pressure Switch Error
0x317 – Z234 Four Wheel Drive Oil Pressure Switch Error
0x318 – Differential lock switch error S094
0x319 – Z235 differential oil pressure switch error
0x31a – Z235 differential oil pressure switch error
0x31b – Engine RPM memory button error 1 S178
0x31c – Engine speed switch error + S188
0x31d – Engine speed switch error – S189
0x31e – Engine RPM memory button error 2 S179
0x31f – Hydraulic duplicontrol error C089
0x321 – Gearbox +/- control error C089
0x322 – PTO brake solenoid valve error Y338
0x323 – Rear PTO clutch solenoid valve error Y325
0x324 x325 – Rear PTO “on/off” switch error S114
0x326 – 540 rpm PTO switch error connected Z161
0x327 – 540 rpm PTO switch error connected Z161
0x328 – 540 rpm PTO switch error connected Z161
0x329 – 540–1000 rpm PTO contactor error Z208
0x32a – 540–1000 rpm PTO contactor error Z208
0x32b – 540–1000 rpm PTO contactor error Z208
0x32c – PTO speed selection error
0x32d – Proportional PTO contactor error not activated Z210
0x32e – Proportional PTO contactor error not activated Z210
0x32f – Proportional PTO contactor error not activated Z210
0x330 – Proportional PTO contactor error Z162
0x331 – Proportional PTO contactor error Z162
0x332 – Proportional PTO contactor error Z162
0x333 – PTO speed selection errent» sensors B047 and B228
0x335 – “CLAAS Power Management” sensor error B047
0x336 – “CLAAS Power Management” sensor error B228
0x337 – Z175 PTO oil pressure switch error
0x338 – Z175 PTd valve error Y338
0x33a – Rear PTO clutch solenoid valve error Y325
0x33b – PTO clutch control pressure error
0x33c – Rear PTO RPM sensor error B142
0x350 – Left brake pedal contactor error Z126
0x352 – Writing error in the internal memory of the A101 control panel module
0x593 – Internal fault of the A101 control panel module
0x594 – Dashboard module (DBD) A101 failure
0x596 – Internal fault of the A101 control panel module
0x597 – CAN bus error
0x598 – Dashboard module (DBD) A101 failure
0x599 – Four-wheel drive automation switch error S335
0x59a – B117 steering angle sensor error
0x59b – B227 theoretical forward speed sensor error
0x59c – Front PTO ch Error S334
0x626a – Hydraulic oil temperature too high
0x7100 – Clutch pedal sensor B361 output voltage too high
0x7101 – Clutch pedal sensor B361 output voltage too low
0x7102 – Clutch pedal sensor B361 output signal too low
0x7103 – Clutch peda 0x7104 – B361 clutch pedal sensor signals and approach contactor activation not synchronized
0x7105 – B383 reverse clutch pressure sensor output signal greater than 5 V
0x7106 – B383 reverse clutch pressure sensor output signal less than 0.2 V
0x7107 – Supply voltage of pressure sensors B383, B384 and B385 above 5.5 V
0x7108 – Supply voltage of pressure sensors B383, B384 and B385 below 4.5 V
0x7109 – Slow forward clutch pressure sensor output signal B384 greater than 5 V
0x710a – Absence of electrical signal from the reverse lever under torque C073 or no presence of the driver in the seat (depending on equipment)
0x710b – Forward and reverse signals sshuttle lever under torque C073
0x710c – Forward and neutral position signals sent simultaneously by the shuttle lever under torque C073
0x710d – Reverse and neutral position signals sent simultaneously by the shuttle lever under torque C073
0x710e – Forward, reverse and neutral position signals sehe shuttle lever under torque C073
0x7110 – Slow forward clutch pressure sensor output signal B384 less than 0.2 V
0x7111 – B385 fast forward clutch pressure sensor output signal greater than 5 V
0x7112 – Fast forward clutch pressure sensor output signal B385 less than 0.2 V
0x7114 – Pressure in the reverse clutch less than 0.25 bar during pressurization
0x7115 – Reverse clutch pressure greater than 0.9 bar when reverse clutch is not powered
0x7116 – Reference values ​​of the reverse clutch solenoid valve Y233 outside the ranges of use
0x7119 – Current return of the reverse solenoid valve Y233 has not been detected when it receivesction of intensity return of the reverse solenoid valve Y233 when it does not receive power
0x711b – Reverse clutch solenoid valve Y233: difference between the measured current and the reference current
0x711d – Abnormal reverse clutch slippage
0x711e – Reverse clutch: 0.5 bar difference between the measured pressure an
0x7120 – Transmission Control Module (TCU) Failure A057
0x7120 – Transmission Control Module (TCU) Failure A057
0x7120 – Transmission Control Module (TCU) Failure A057
0x7120 – Transmission Control Module (TCU) Failure A057
0x7120 – Dashboard module (DBD) A101 failure
0x7122 – Transmission control module (TCU) A057 supply voltage less than 9 V
0x7123 – A057 transmission control module (TCU) supply voltage greater than 16 V
0x7124 – Corruption of flash memory calibration parameters
0x7125 – CAN bus error
0x7127 – Oil temperature below − 20 °C
0x7129 – Hydraulic oil temperature sensor B_x0013_ Hydraulic oil temperature sensor B123 signal too low
0x712b _x0013_ Intermediate gearbox speed sensor failure B229
0x712d _x0013_ Gearbox speed intermediate sensor signal failure B229
0x712e _x0013_ Excessive slip in fast forward clutch
0x712f _x0013_ Excessive slip in slow forward clutch
0x713e _x0013_ Overcurrent on all transmission control module (TCU) outputs A057
Control Module (TCU) Power Error A057
0x7146 _x0013_ CAN bus communication error
0x7147 _x0013_ CAN bus communication error
0x7212 _x0013_ Detection of overcurrent in the supply of the transmission safety solenoid valve Y506
0x7214 _x0013_ Overcurrent detection in the return of the transmission safety solenoid valve Y506 or in the return of the rear PTO clutch solenoid valve Y325
0x7215 _x0013_ Pressure in the fast forward clutch less than 0.25 bar during pressurization
0x7216 _x0013_ Fast forward clutch pressure greater than 0.9 bar when fast forward clutch is not powered
0x7217 _x0013_ Reference values _x000B__x000B_of the fast forward clutch solenoid valve Y507 outside the ranges of use
0x7218 – Current return of the fast forward clutch solenoid valve Y507 has not been detected when it receives power
0x7219 – Detection of intensity return of the fast forward clutch solenoid valve Y507 when it does not receive power
0x721a – Fast forward clutch solenoid valve Y507: difference between the measured current and the rce current
0x721b – Fast forward clutch: 0.5 bar difference between the measured pressure and the reference pressure
0x721c – Overcurrent detection in the fast forward clutch solenoid valve Y507 or in the reverse clutch solenoid valve Y233
0x721d. Pressure in the slow forward clutch less than 0.25 bar during pressurization
0x721e. Inching clutch pressure greater than 0.9 bar when inching clutch is not powered
0x721f. Reference values ​​of the slow forward clutch solenoid valve Y508 outside the ranges of use
0x7225 – Overcurrent detection in the slow forward clutch solenoid valve Y508
0t return of the slow forward clutch solenoid valve Y508 has been detected when it receives power
0x7227 – Intensity return detection of the slow forward clutch solenoid valve Y508 when it does not receive power
0x722a. Slow forward clutch solenoid valve Y508: difference between the measured current and the reference current
0x722b. Slow forward clutch: 0.5 bar difference betweeed pressure and the reference pressure
0x722e – Filter differential pressure detection when engine is running and transmission oil temperature is above 20°C
0x722f – Z102 Filter Bypass Pressure Switch Failure
0x7233 – Low pressure circuit contactor Z184 detects a pressure lower than 7 bar
0x7236 – Low pressure circuit contactor Z184 detects pressure when engine is off
0x7237 – Low pressure circuit contactor Z184 detects pressure when the engine is started and the transmission safety solenoid valve Y506 is not powered
0x7239 – Transmission control module (TCU) failure A057
smission control module internal memory write error
9220 Diesel Engine Error Codes (J1939)
Description
Engine Management Module Error Code List “A015”
Location of components
Electrical installation
To Terminal. Modules
B Sensors
C Electrical, electronic devices
and lighting
G Voltage source
H Signaling device. Light indicator
M Motor (electric)
R Potentiom S Switches. Switches (control in cabin)
T Switches. Terminal control
U Switches. External controls
V Electronic components
W Antenna
X Connections
and electromagnetic coil
Z Actual value switches