Claas F1200 C1200 Soja Getreide Lexion (442) Combines Repair Manual FR

File List:

00 0295 261 0.pdf

00 0295 261 0.pdf:

Contents
1 General advice
1.1 General
1.1.1 Introduction
1.2 Security
1.2.1 Important
1.2.2 Marking of warnings and dangers
1.2.3 General safety and accident prevention regulations
1.2.4 Front tools and trailer
1.2.5 Adjustment and maintenance work
1.2.6 First aid measures
1.2.7 Hydraulic fluid poses a risk of injury
1.3 General repair advice
1.3.1 Origin of the failure
1.3.2 Spare parts
1.3.3 Gearboxes
1.3.4 Tensioning steel roller chains
1.3.5 Tapered annular fittings
1.3.6 Self-locking screws with micro-encapsulated glue
1.3.7 Liquid screw brake
1.3.8 Clamp ring bearing
1.3.9 Clamping sleeve bearing
1.3.10 Screwed connections with cutting ring on hydraulic lines
1.3.11 Progressive ring fittings on hydraulic lines
1.3.12 Screwed connections with bicone ring on hydraulic lines
1.3.13 Hydraulic flexible lines
1.3.14 Welds
1.3.15 Repairs are rapid and correct, respecting the following rules
1.4 Tightening torques
1.4.1 Tightening torque for metric adjustment thread
1.4.2 Tightening torques for fine metric threads
1.4.3 Tightening torques for hydraulic connections with cutting ring DIN 3861
1.4.4 Tightening torques for hydraulic connections and air conditioning connections with bicone ring and O-ring DIN 3865
1.4.5 Tightening torques for hydraulic threaded couplings DIN 3901
1.4.6 Tightening torques for hydraulic threaded sleeve, direction adjustable ISO 6149-2 / ISO 11926-2 (3)
1.4.7 Tightening torques for hydraulic swivel screw connections
1.4.8 Tightening torques for hollow screws DIN 7643
1.4.9 Tightening torques for tangent screw clamps
1.5 Technical characteristics
1.5.1 Lubricants
2 Strength outputs / Training
2.1 Drive belts / drive chains
2.1.1 General safety advice
2.1.2 Fixing material
2.1.3 Training scheme
2.1.4 Remove the belt (R1)
2.1.5 Remove the belt (R1)
2.1.6 Adjust the belt (R1)
2.1.7 Remove the chain (K6)
2.1.8 Install the chain (K6)
2.1.9 Adjust the chain (K6)
2.1.10 Remove the chain (K9)
2.1.11 Install the chain (K9)
2.1.12 Adjust the chain (K9)
2.2 Cardan shaft driving the front tool
2.2.1 Remove/disassemble the cardan shaft
2.2.2 Overview of the cardan shaft
2.2.3 Assemble / install the cardan shaft
2.2.4 Remove/disassemble the disengageable cam limiter
2.2.5 Overview of the disengageable cam limiter
2.2.6 Assemble/install the disengageable cam limiter
2.3 Intermediate shaft driving the front tool
2.3.1 Remove/disassemble the intermediate shaft
2.3.2 Overview of intermediate shaft
2.3.3 Assemble/install the intermediate shaft
2.4 Knife drive
2.4.1 Overview of the driving pulley, belt (R1)
2.4.2 Remove the driving pulley, belt (R1)
2.4.3 Install the drive pulley, belt (R1)
2.4.4 Overview of reversing pulley, belt (R1)
2.4.5 Remove the reversing pulley, belt (R1)
2.4.6 Install the reversing pulley, belt (R1)
2.4.7 Overview of the belt tensioner pulley (R1)
2.4.8 Remove the tensioner roller, belt (R1)
2.4.9 Install the tensioner roller, belt (R1)
2.4.10 Overview of belt driven pulley (R1)
2.4.11 Remove the driven pulley, belt (R1)
2.4.12 Install the driven pulley, belt (R1)
2.4.13 Overview of planetary gears
2.4.14 Remove the planetary gear
2.4.15 Disassemble the planetary gear
2.4.16 Assemble the planetary gear
2.4.17 Install the planetary gear
2.5 Special blade drive tool
2.5.1 Remove the driving pulley, belt (R1)
2.5.2 Disassemble the planetary gear
2.5.3 Assemble the planetary gear
2.6 Feed screw drive
2.6.1 Remove the drive sprocket, chain (K6)
2.6.2 Install the drive sprocket, chain (K6)
2.6.3 Remove the output sprocket, chain (K6)
2.6.4 Install the output sprocket, chain (K6)
2.6.5 Remove the drive shaft
2.6.6 Install the drive shaft
2.6.7 Remove the outer feed screw bearing
2.6.8 Install the outer feed screw bearing
2.6.9 Remove/disassemble the inner feed screw bearing
2.6.10 Assemble / install the inner feed screw bearing
2.7 Special feed screw drive tool
2.7.1 Remove the drive sprocket, chain (K6)
2.7.2 Remove the outer feed screw bearing
2.8 Reel drive
2.8.1 Remove the drive sprocket, chain (K9)
2.8.2 Install the drive sprocket, chain (K9)
2.8.3 Remove the output sprocket, chain (K9)
2.8.4 Install the output sprocket, chain (K9)
2.8.5 Remove the false shaft on the left side of the left reel
2.8.6 Install the false shaft on the left side of the left reel
2.8.7 Remove the right side flange from the left reel
2.8.8 Install the flange on the right side of the left reel
2.8.9 Remove the false shaft on the right side of the right reel
2.8.10 Install the false shaft on the right side of the right reel
2.8.11 Remove the false shaft between the left side reel and the right side reel
2.8.12 Place the false shaft between the left side reel and the right side reel
3 Hydraulics
3.1 Valves / valves
3.1.1 Overview of solenoid valves
3.1.2 Remove the solenoid valves
3.1.3 Install the solenoid valves
3.1.4 Overview of check valves
3.1.5 Remove the check valves
3.1.6 Installation of non-return valves
3.2 Special tool, valves
3.2.1 Remove the solenoid valves
3.2.2 Installation of solenoid valves
3.3 Motors
3.3.1 Remove the hydraulic reel drive motor (2012)
3.3.2 Install the hydraulic reel drive motor (2012)
3.4 Cylinder
3.4.1 Remove the left side reel height adjustment hydraulic cylinder (3015)
3.4.2 Overview of the left-hand reel height adjustment hydraulic cylinder (3015)
3.4.3 Install the left side reel height adjustment hydraulic cylinder (3015)
3.4.4 Remove the central reel height adjustment hydraulic cylinder (3136)
3.4.5 Overview of the central reel height adjustment hydraulic cylinder (3136)
3.4.6 Installation of the central reel height adjustment hydraulic cylinder (3136)
3.4.7 Remove the right side reel height adjustment hydraulic cylinder (3014)
3.4.8 Overview of the right-hand reel height adjustment hydraulic cylinder (3014)
3.4.9 Installation of the hydraulic cylinder for adjusting the height of the reel on the right side (3014)
3.4.10 Remove the hydraulic cylinder for horizontal adjustment of the reel (3016)
3.4.11 Overview of the reel horizontal adjustment hydraulic cylinder (3016)
3.4.12 Installation of the hydraulic cylinder for horizontal adjustment of the reel (3016)
3.4.13 Overview of the cutting deck table locking hydraulic cylinder (3137)
4 Electrical/electronic system
4.1 Wiring harnesses/sensors
4.1.1 Overview of sensor (B3) Auto-Contour left side feeler caliper
4.1.2 Overview of sensor (B4) Auto-Contour right side feeler caliper
4.1.3 Overview of the reel height position sensor (B39)
5 Harvest feeding
5.1 Reel
5.1.1 Remove the left side reel
5.1.2 Install the left side reel
5.1.3 Remove the right side reel
5.1.4 Install the reel on the right side
5.1.5 Replacing the control rollers
5.1.6 Remove the control roller control
5.1.7 Install the control roller control
5.1.8 Remove the control star
5.1.9 Install the control star
5.1.10 Remove the reel star
5.1.11 Install the reel star
5.1.12 Remove the reel tine tube bearing
5.1.13 Install the reel tine tube bearing
5.1.14 Remove the reel tine support tubes
5.1.15 Install the reel tine support tubes
5.1.16 Replace the reel fingers
5.1.17 Install the rivet nuts on the reel fingers
5.1.18 Remove the left side reel shaft bearing
5.1.19 Install the left side reel shaft bearing
5.1.20 Disassemble/remove the central reel shaft bearing
5.1.21 Assemble / install the reel shaft bearing in the center
5.1.22 Remove the right side reel shaft bearing
5.1.23 Install the right side reel shaft bearing
5.1.24 Remove the outer reel support arm
5.1.25 Install the outer reel support arm
5.1.26 Remove the reel support arm in the center
5.1.27 Place the reel support arm in the center
5.1.28 Replace the reel horizontal adjustment slide plates
6 Power group
6.1 Feed auger
6.1.1 Removing the feed auger
6.1.2 Install the feed screw
6.1.3 Remove the fingers from the feed screw
6.1.4 Install the feed screw finger
6.1.5 Remove the adjustment shaft
6.1.6 Install the adjustment shaft
6.1.7 Remove the control shaft
6.1.8 Install the control shaft
7 Cutting device
7.1 Cutting bar
7.1.1 Remove the knives
7.1.2 Place the knives
7.1.3 Adjust the blade clamps
Alphabetical index