Claas Jaguar 980-930 (498) Forage Harvesters Repair Manual ES

File List:

00 0296 319 1.pdf
00 0296 341 1.pdf
00 0300 670 8.pdf
00 0303 194 9.pdf

00 0296 319 1.pdf:

MAN D2868MAN D2862
Introduction
General information
Manual validity
Using the manual
Texts and figures
Index with the structure of constructive groups
Search and find
Direction signs
Abbreviations
Technicalities
General repair instructions
Technical data
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearings with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassembly
Mounting
Safety rings
Threadings with adjustment ring
Screw in
Non-tight joint with adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying the hoses
Joint surface work
Replacement parts
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic threads and air conditioning threads with sealing cone and O-ring DIN 3865
Tightening torques for hydraulic threads with adjusting ring DIN 3861
Tightening torques for threaded fittings of the SDS hydraulic system
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws DIN 7643
Tightening torques for threaded fittings of the SDE hydraulic system with adjustable direction
Tightening torques for brake line joints
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General information
To especially take into account
Signaling of warning and alarm indications
Rules to avoid accidents with personal injury
General indications
Check, adjustment and repair work
Engine operation
Suspended loads
Work on pipes and hoses
Work on the Common Rail system
Electrical installation work
Work in the hydraulic installation
Electric welding
lacquer work
Works on urea solution
Tips on how to avoid damage and premature wear
General indications
Limitation of liability
General indications
Immobilization and storage
Prescriptions to avoid damage to health and the environment
Prevention measures to protect against health and environmental damage
Disposal of consumables and auxiliary consumables
Instructions for working on the diesel engine
Protection against accidents
Cleaning
Assembly instructions
Engine check
Commissioning after an engine overhaul
First aid
01 Engine
0102 Complete component
Engine characteristic data
Engine Description
engine components
gear trains
Power-on sequence
D2868 Engine
D2862 Engine
turn the engine
Special tool with motor mounted
Special tool with the engine removed
Turn the engine in assembled state
Turn the engine in disassembled state
0110 Engine casing
Technical instructions
Disassemble
Technical instructions
Disassemble
Front crankshaft gasket
special tool
Technical instructions
Disassemble
Rear crankshaft gasket
special tool
Technical instructions
Disassemble
Bleeding the crankcase
Technical instructions
Assembly instructions
Control box cover
Technical instructions
Disassemble
flywheel housing
Technical instructions
Assembly instructions
0115 Engine propulsion
special tool
Technical instructions
Disassemble
Measure the overhang
Connecting rod
Technical instructions
Disassemble
Cylinder shirt
special tool
Technical instructions
Disassemble
Measure the overhang
Crankshaft
Preparation for work
special tool
Technical instructions
Disassemble
D2868 engine variant
D2862 engine variant
D2868 engine variant
D2862 engine variant
Check axial play
Check radial play
D2868 engine variant
D2862 engine variant
D2868 engine variant
D2862 engine variant
crankshaft sprocket
special tool
Technical instructions
Disassemble
Oscillation damper
special tool
Technical instructions
Disassemble
flywheel
special tool
Technical instructions
Disassemble
Replace the ring gear
Control box drive wheels
Preparation for work
special tool
Technical instructions
Disassemble
Disassemble the intermediate sprocket
Assemble the intermediate sprocket
0120 Cylinder head / valves / distributor wheel
cylinder head cover
Preparation for work
Technical instructions
Assembly instructions
Preparation for work
special tool
Technical instructions
Disassemble
Technical instructions
Disassemble
special tool
Technical instructions
Assembly instructions
Check the valves
Adjust valve clearance
D2868 engine variant:
D2862 engine variant:
Check valve stroke
Valve springs and valve stem seals
special tool
Mercedes Benz
Technical instructions
Disassemble
valve guide
Technical instructions
Camshaft
special tool
Technical instructions
Disassemble
Camshaft sprocket
Technical instructions
Disassemble
0125 Fuel/injection system
Combustion system
High pressure pipes and rail
special tool
Technical instructions
Disassemble
Injectors
special tool
Technical instructions
Disassemble
high pressure pump
special tool
Technical instructions
Disassemble
Only in D2868 engine variant
Only in D2862 engine variant
Only in D2862 engine variant
Only in D2862 engine variant
Disassemble the drive box
Assemble the drive box
Only in D2862 engine variant
Only in D2862 engine variant
Only in D2862 engine variant
Only in D2868 engine variant
Indications after replacing the pump
fuel lines
special tool
Technical instructions
Assembly instructions
hand pump
Technical instructions
0130 Lubricating oil system
Lubricating oil system
special tool
Oil modules
Technical instructions
Disassemble
Remove the oil radiator
Install the oil cooler
Oil injection nozzles
Technical instructions
Assembly instructions
oil pumps
special tool
Technical instructions
Disassemble
0135 Cooling system
Cooling agent
special tool
Technical instructions
Fill out
Coolant tubes
Technical instructions
Disassemble
Coolant thermostats
Preparation for work
Technical instructions
Disassemble
Coolant pump
Technical instructions
Disassemble
0140 Exhaust gas system
exhaust gas elbow
Technical instructions
Disassemble
exhaust gas elbow
Technical instructions
Disassemble
Exhaust gas turbocharger
special tool
Technical instructions
Disassemble
Exhaust gas turbocharger
special tool
Technical instructions
Disassemble
0145 Air suction
Suction housing
Technical instructions
Disassemble
0150 Engine coupled parts
Starting motor
Preparation for work
Technical instructions
Disassemble
Remove the magnetic drive switch
Assemble the magnetic actuation switch
Remove the starter motor pinion
Install the starter motor pinion
Generator
special tool
Technical instructions
Disassemble
Remove the pulley
Assemble the pulley
Belt tensioner for generator drive belt
Technical instructions
Assembly instructions
Air compressor
Technical instructions
Disassemble
0155 Engine adjustment
Engine cable set
Assembly instructions
Engine control knob
Preparation for work
Technical instructions
Assembly instructions

00 0296 341 1.pdf:

Mercedes-Benz OM502LA
Introduction
General information
Manual validity
Using the manual
Texts and figures
Index with the structure of constructive groups
Search and find
Direction signs
Abbreviations
Technicalities
General repair instructions
Technical data
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearings with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassembly
Mounting
Safety rings
Threadings with adjustment ring
Screw in
Non-tight joint with adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying the hoses
Joint surface work
Replacement parts
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic threads and air conditioning threads with sealing cone and O-ring DIN 3865
Tightening torques for hydraulic threads with adjusting ring DIN 3861
Tightening torques for threaded fittings of the SDS hydraulic system
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws DIN 7643
Tightening torques for threaded fittings of the SDE hydraulic system with adjustable direction
Tightening torques for brake line joints
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General information
To especially take into account
Signaling of warning and alarm indications
Rules to avoid accidents with personal injury
General indications
Check, adjustment and repair work
Engine operation
Suspended loads
Work on pipes and hoses
Electrical installation work
Work in the hydraulic installation
Electric welding
lacquer work
Works on urea solution
Tips on how to avoid damage and premature wear
General indications
Limitation of liability
General indications
Immobilization and storage
Prescriptions to avoid damage to health and the environment
Prevention measures to protect against health and environmental damage
Disposal of consumables and auxiliary consumables
Instructions for working on the diesel engine
Protection against accidents
Cleaning
Assembly instructions
Engine check
Commissioning after an engine overhaul
First aid
01 Engine
0102 Complete component
Engine characteristic data
Engine Description
engine components
Power-on sequence
turn the engine
Special tool with motor mounted
Special tool with the engine removed
Turn the engine in assembled state
Turn the engine in disassembled state
0105 Engine suspension
Hooking rings
Technical instructions
0110 Engine casing
special tool
Technical instructions
Disassemble
Front crankshaft gasket
special tool
Technical instructions
Remove the seal
Install the seal
Remove the cassette seal ring
Install the cassette seal ring
Rear crankshaft gasket
special tool
Technical instructions
Disassemble
Crankshaft housing cover
special tool
Technical instructions
Disassemble
Control box cover
special tool
Technical instructions
Disassemble
Valid for type: 942.993
Valid for type: 942.993
control box
Preparation for work
Technical instructions
Disassemble
control box
Preparation for work
Technical instructions
Disassemble
0115 Engine propulsion
special tool
Technical instructions
Disassemble
Disassemble
Measure the overhang
Connecting rod
Technical instructions
Disassemble
Cylinder shirt
special tool
Technical instructions
Disassemble
Valid for type: 458.99x
Measure the overhang
Measure the cylinder bore
Crankshaft
special tool
Technical instructions
Disassemble
crankshaft bearing ring
special tool
Technical instructions
Disassemble
Oscillation damper
special tool
Technical instructions
Disassemble
flywheel
special tool
Technical instructions
Disassemble
Replace the ring gear
Replace the bearing ring
0120 Cylinder head / valves / distributor wheel
cylinder head cover
Technical instructions
special tool
Technical instructions
Disassemble
special tool
Technical instructions
Assembly instructions
Replace the roller pusher
special tool
Technical instructions
Assembly instructions
Check the valves
Adjust valve clearance
Valve springs and valve stem seals
special tool
Mercedes Benz
Technical instructions
Disassemble
valve guide
Preparation for work
special tool
Technical instructions
Disassemble
Camshaft
special tool
Technical instructions
Disassemble
0125 Fuel/injection system
Combustion system
Cylinder head injection pipe
special tool
Technical instructions
Assembly instructions
Cylinder head leak pipes
Technical instructions
Nozzle support combination
special tool
Technical instructions
Disassemble
Protective cap
special tool
Technical instructions
Assembly instructions
Insertable pump
special tool
Preparation for work
Technical instructions
Disassemble
fuel pump
Preparation for work
Technical instructions
Disassemble
fuel filter housing
Technical instructions
0130 Lubricating oil system
Lubricating oil system
special tool
Oil injection nozzle
Technical instructions
Assembly instructions
oil filter housing
Preparation for work
Technical instructions
Disassemble
Oil radiator
Technical instructions
Assembly instructions
Oil overpressure valve
Technical instructions
Assembly instructions
Oil pump
Technical instructions
Assembly instructions
0135 Cooling system
Cooling agent
special tool
Technical instructions
Fill out
Clean the coolant circuit
Coolant pump
special tool
Technical instructions
Disassemble
Coolant thermostat
Preparation for work
Technical instructions
Disassemble
0140 Exhaust gas system
exhaust gas elbow
Technical instructions
Disassemble
exhaust gas elbow
Technical instructions
Disassemble
exhaust gas manifold
Technical instructions
Assembly instructions
Exhaust gas turbocharger intake pipe
Technical instructions
Assembly instructions
Exhaust gas turbocharger
special tool
Technical instructions
Disassemble
Check axial play
Check radial play
Exhaust gas turbocharger
special tool
Technical instructions
Disassemble
Check axial play
Check radial play
Catalyst
Preparation for work
Technical instructions
Assembly instructions
0145 Air suction
Suction housing
Technical instructions
Disassemble
Valid for type with an exhaust gas turbocharger
Valid for type with two exhaust gas turbochargers
Valid for type with two exhaust gas turbochargers
Valid for type with an exhaust gas turbocharger
0150 Engine coupled parts
Starting motor
Preparation for work
Technical instructions
Disassemble
Remove the magnetic drive switch
Assemble the magnetic actuation switch
Remove the starter motor pinion
Install the starter motor pinion
Generator
special tool
Technical instructions
Disassemble
Remove the pulley
Assemble the pulley
Generator
special tool
Technical instructions
Disassemble
Generator (G002)
Generator (G002)
Generator (G003)
Generator (G003)
Generator (G003)
Generator (G002)
Generator (G002)
Generator (G003)
Generator (G003)
Generator (G003)
Remove the pulley
Assemble the pulley
Belt tensioner for generator drive belt
Technical instructions
Assembly instructions
Air compressor
special tool
Technical instructions
Check the oil outlet
Remove the drive wheel
Install the drive wheel
Disassemble the cylinder head
Valid for type: 942.993
Disassemble the cylinder head
Assemble the cylinder head
Assemble the cylinder head
Valid for type: 942.993
Remove the piston and cylinder liner
Assemble the piston and cylinder liner
Disassemble the crankshaft and connecting rod
Assemble the crankshaft and connecting rod
0155 Engine adjustment
MR/PLD control knob
Technical instructions
Assembly instructions
0165 Exhaust gas aftertreatment
Exhaust gas after-processing system
Preparation for work
special tool
Technical instructions
Check the urea solution (purity)
Control the urea solution (density)
urea heating valve
Preparation for work
special tool
Technical instructions
Disassemble
urea pump
Preparation for work
special tool
Technical instructions
Disassemble
Remove the pressure accumulator
Install the pressure accumulator
Remove the instantaneous pressure reduction valve
Install the instantaneous pressure reduction valve
Remove the suction filter
Install the suction filter
Check the set of electrical conduits
Fill the pressure accumulator
urea dosing unit
Preparation for work
special tool
Technical instructions
Assembly instructions
urea injector
Technical instructions
Assembly instructions
0190 Accessories
motor insulation
Preparation for work
Technical instructions
Disassemble
Disassemble
motor insulation
Preparation for work
Technical instructions
Disassemble

00 0300 670 8.pdf:

Repair manual
Introduction
Information regarding the instruction manual
Manual validity
Information regarding this repair manual
Using the manual
Structuring with construction group structure
Search and find
Direction signs
General repair instructions
Technical instructions
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearing with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassemble
Disassembly version A
Disassembly version B
Tension bushing version A
Tension bushing version B
Safety rings
Radial shaft seal rings
Hose clamps
Tightening torques
Hose orientation
Auxiliary assembly material
Assembly tools
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Diaphragm accumulator (pressure accumulator) based on factory regulations CLAAS CN 24 0403
Signaling
Operational means
Service and assembly
Changing the gas filling
special tool
Joint surface work
Replacement parts
Consumables
Welding work
ESD protection measures
special tool
ESD protection measures
Instructions for testing and repair
Tightening torques
Types of screw connections according to CLAAS CN 02 5000 factory regulations
Screwdriving case description
Tolerance class
Tightening prescription
Tightening torques for ISO metric thread
Tightening torques for metric fine threads
Tightening torques for hydraulic threadings with adjusting ring
Tightening torques for pipe threads with sealing cone connection and hydraulic connections with soft ring seal
Tightening torques for bulkhead fitting nuts, straight and angled
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for threaded fittings of the SDS hydraulic system form F and sealing screw
Tightening torques for threaded fittings of the SDS hydraulic installation form H
Tightening torques for form E plug screws
Tightening torques for threaded fittings of the hydraulic installation form C, conical thread
Tightening torques for threaded fittings of the SDE hydraulic installation form F, adjustable direction
Tightening torques for SDE form H hydraulic threaded fittings, adjustable
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws (with copper gasket)
Tightening torques for brake pipe threading
Tightening torques for pipe supports with O-ring and union nuts
Tightening torques for threaded grub screws / diaphragms
Tightening torques for grub screws and special screws
Tightening torques for hydraulic parts
Tightening torques for hexagonal sealing nuts
Tightening torques for hose clamps
Assembly instructions
Helical thread tightening clamps
Helical thread tightening clamps with Belleville springs
Hose clamps with round bolt
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General information
Especially important
Danger symbols
Prescriptions to avoid accidents with personal injuries
General information
Check, adjustment and repair work
Engine operation
Lifted loads
Work on pipes and hoses
Work on the Common Rail system
Electrical installation work
Work in the hydraulic installation
Electric welding
paint jobs
Work with urea solution
Tips on how to avoid damage and premature wear
General indications
Limitation of liability
General indications
Immobilization and storage
Prescriptions to avoid damage to health and the environment
Prevention measures to protect against health and environmental damage
Disposal of consumables and auxiliary consumables
Instructions for working on the diesel engine
Protection against accidents
Cleaning
Assembly instructions
Engine check
Commissioning after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Engine characteristic data
OM 470 LA
OM 471 LA
OM 473 LA
Engine Description
engine components
Actuators
Power-on sequence
turn the engine
special tool
Special tool with motor mounted
Turn the engine in assembled state
Turn the engine in disassembled state
Place the engine at the top dead center of the ignition
Place the engine at top dead center of the ignition: Disassemble
0105 Engine suspension
Hooking rings
Technical instructions
Hooking rings
Technical instructions
0110 Engine casing
Technical instructions
special tool
Disassemble
Front crankshaft gasket
Technical instructions
special tool
Disassemble
Install the cassette seal ring
Rear crankshaft gasket
Technical instructions
special tool
Disassemble
Housing cover
Technical instructions
Disassemble
control box
Technical instructions
Disassemble
Oil separator
Technical instructions
Disassemble
Oil separator
Technical instructions
Disassemble
Oil separator
Technical instructions
Disassemble
0115 Engine propulsion
Technical instructions
special tool
Disassemble
Measure the overhang
Check test pressure
Connecting rod
Technical instructions
special tool
Disassemble
Cylinder shirt
Technical instructions
special tool
Disassemble
Measure the overhang
Measure the cylinder bore
Crankshaft
Technical instructions
special tool
Disassemble the crankshaft
Check the crankshaft
Install the crankshaft
crankshaft main bearing
Technical instructions
special tool
Disassemble
Renew the main bearing of the calibrated bearing cover
Renew the main bearing of the calibrated bearing cover
Renew the crankshaft main bearing
Renew the crankshaft main bearing
Renew the main bearing of the calibrated bearing cover
Vibration damper
Technical instructions
special tool
Disassemble
flywheel
Technical instructions
special tool
Disassemble
0120 Cylinder head / valves / distributor wheel
cylinder head cover
Technical instructions
Disassemble
Intermediate frame
Technical instructions
Disassemble
camshaft housing
Technical instructions
special tool
Disassemble
Valid for: OM 470 LA
Valid for: OM 470 LA
Valid for: OM 470 LA
Valid for: OM 470 LA
Camshafts
Technical instructions
special tool
Disassemble
Technical instructions
special tool
Disassemble
Technical instructions
Preparation for work
special tool
Disassemble
Technical instructions
Preparation for work
special tool
Disassemble
Input rocker mechanism
Technical instructions
Disassemble
Outlet rocker mechanism
Technical instructions
special tool
Disassemble
Technical instructions
special tool
Disassemble
Check the valves
Adjust valve clearance
Engine brake valves
Technical instructions
special tool
Adjust engine brake valve clearance
Valve springs and valve stem seals
Technical instructions
special tool
Disassemble
toothed transmission
Technical instructions
special tool
Disassemble
toothed transmission
Technical instructions
special tool
Disassemble
toothed transmission
Technical instructions
special tool
Disassemble
0125 Fuel/injection system
High pressure pipes and rail
Technical instructions
special tool
Disassemble
Rail pressure limiting valve
Technical instructions
Disassemble
Injectors
Technical instructions
Preparation for work
special tool
Disassemble
Injector hose set
Technical instructions
Preparation for work
Disassemble
Protective cap
Technical instructions
special tool
Disassemble
High pressure fuel pump
Technical instructions
Preparation for work
special tool
Disassemble
OM470 LA, OM471 LA from 032691, OM473 LA
When the high pressure fuel pump sprocket (OM471 LA to 032690) is damaged
Remove the drive pinion
OM470 LA from 168338, OM471 LA from 168338, OM473 LA from 168338
OM470 LA from 168338, OM471 LA from 168338, OM473 LA from 168338
OM470 LA from 168338, OM471 LA from 168338, OM473 LA from 168338
Install the drive sprocket
OM470 LA from 168338, OM471 LA from 168338, OM473 LA from 168338
OM470 LA from 168338, OM471 LA from 168338, OM473 LA from 168338
OM470 LA from 168338, OM471 LA from 168338, OM473 LA from 168338
2 level valve
Technical instructions
Assembly instructions
fuel pump
Technical instructions
Preparation for work
special tool
Disassemble
Valid for: OM470 / 471 LA
Valid for: OM 470/471 LA
Pressure limiting valve
Technical instructions
Assembly instructions
Quantity regulating valve
Technical instructions
Preparation for wo