Claas Lexion 470 Montana (541) Combines Technical System EN

File List:

00 0297 595 4.pdf
00 0297 629 4.pdf
00 0299 122 1.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0303 815 1.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0299 122 1.pdf:

LEXION 470-420 Montana (Supplement)
ELECTRIC SYSTEM – Contents
Central terminal compartment on Montana machines 014 501.0 (with RIO module A50)
Central terminal compartment on Montana machines 014 501.0 (with HBM module A45)
Pin assignment in modules
Module A35 – Montana control unit, for Montana machines (with RIO module A50)
Module A35 – Montana control unit, for Montana machines (with HBM module A45)
Module A36 – Montana gearshift module
Module A45 – Ground drive hydraulic motor brake restrictor (HBM)
Module A50 – Montana RIO module
Circuit diagram 01s-42t
01s – Main power supply, diesel engine electric starting motor, for Montana machines
02s – Starting the diesel engine, diesel engine speed adjustment – for Montana machines
04s – Road travel activation, working hydraulics master valve, for Montana machines with module A50 (RIO)
04t – Road travel activation, working hydraulics master valve, for Montana machines with module A45 (HBM)
05s – Terminal, keyboard, rotary switch, printer, for Montana machines with module A50 (RIO)
05t – Terminal, keyboard, rotary switch, printer, for Montana machines with module A45 (HBM)
06s – CAN bus, module power supply, for Montana machines with module A50 (RIO)
06t – CAN bus, module power supply, for Montana machines with module A45 (HBM)
17s – Front attachment drive, reverser drive for Montana machines
20s – Raise / lower front attachment, cross levell
26s – Machine monitoring, for Montana machines
41s – Axle control system and front attachment control system, for Montana machines with module A50 (RIO)
41t – Axle control system and front attachment control system, for Montana machines with module A45 (HBM)
42s – Ground drive and brake control, for Montana machines with module A50 (RIO)
42t – Ground drive and brake control, for Montana machines with module A45 (HBM)
Index Electric System
HYDRAULIC SYSTEM – Contents
1 Overall Hydraulic System Circuit Diagram
1.1 Overall hydraulic system circuit diagram LEXION MONTANA 470 up to serial no. 541 00023 / LEXION MONTANA 430 up to serial no. 542 00047
1.2 Overall hydraulic system circuit diagram LEXION MONTANA 470 from serial no. 541 00024 / LEXION MONTANA 430 from serial no. 542 00048
2 Working Hydraulics
2.1 Montana working hydraulics circuit diagram LEXION MONTANA 470 up to serial no. 541 00023 / LEXION MONTANA 430 up to serial no. 542 00047
2.2 Montana working hydraulics circuit diagram LEXION MONTANA 470 from serial no. 541 00024 / LEXION MONTANA 430 from serial no. 542 00048
2.3 AUTO-CONTOUR (CAC) . Front attachment cross levelling
2.4 Reverse front attachment
2.5 Cutting frame adjustment
2.6 Cutting angle adjustment
2.7 Service brake (filling the brake accumulator)
3 Axle Hydraulics
3.1 Axle hydraulics circuit diagram LEXION MONTANA 470 up to serial no. 541 00023 / LEXION MONTANA 430 up to serial no. 542 00047
3.2 Axle hydraulics circuit diagram LEXION MONTANA 470 from serial no. 541 00024 / LEXION MONTANA 430 from serial no. 542 00048
3.3 Axle control system master valve / pressure relief valve
3.4 Ground drive hydraulic motor brake restrictor (HBM) control Only LEXION 470 up to serial no. 541 00023 / Only LEXION 430 up to serial no. 542 00047
3.5 Axle control system . Raise / lower axle, oil quantity increase
3.6 Shifting aid
3.7 Position of components / Axle control system LEXION 470 up to serial no. 541 00023 / – LEXION 430 up to serial no. 542 00047
3.8 Position of components / Axle control system LEXION 470 from serial no. 541 00024 / LEXION 430 from serial no. 542 00048
4 Low-pressure Hydraulic System
4.1 Low-pressure hydraulic system circuit diagram
4.2 Low-pressure hydraulic system solenoid valves 3/2 way differential lock valve, parking brake, gearshift 1st and 2nd gear
4.3 Hydraulic cylinder of low-pressure hydraulic system Differential lock
4.4 Position of low-pressure hydraulic system components Gearbox
5 Ground drive hydraulics
5.1 Montana ground drive hydraulics circuit diagram LEXION MONTANA 470 up to serial no. 541 00023 / LEXION MONTANA 430 up to serial no. 542 00047
5.2 Montana ground drive hydraulics circuit diagram LEXION MONTANA 470 from serial no. 541 00024 / LEXION MONTANA 430 from serial no. 542 00048
5.3 Ground drive control pressure 2/2 way solenoid valve
5.4 Motor unit Variable-displacement motor
5.5 Brake restrictor
299 122.1

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)