Claas Lexion 480 Cat (566) Combines Operator Manual FR

File List:

00 0299 263 0.pdf

00 0299 ​​263 0.pdf:

Contents
1. Table of contents
Foreword
Foreword
Security
Interview
Maintenance schedule
State of California Draft Caution 65
Certified Engine Maintenance
Machine capacity
CLAAS Omaha product identification number
Security
Security
Symbols and warnings
Do not use
Activate the safety cylinder
Settings
Flying cables
Variable pulley
Do not stand on the ladder or platform
Do not touch power lines
Opening the cleaning doors
Stay away when the machine is operating
Keep hands away from fan
Keep hands away from hot surfaces
Stay outside the engine compartment when the engine is running
Do not enter the hopper
Keep hands outside the opening
Locating pressure leaks
High pressure cylinder
Use the ladder appropriately
Machine control
General hazard imn
Compressed air and water
Residual pressure
Liquid splashes
Liquid spill
Asbestos
Correct evacuation of used liquids
Risks of crushing and cutting
Burn prevention
Cooling liquid
Batteries
Prevention of fires or explosions
Extinguisher
Pipes, pipes and hoses
Location of the fire extinguisher
Prevention of accidents caused by lightning
To go up and down
EMERGENCY EXIT
Before starting the engine
Starting the engine
Before use
Before using the machine for the first time
Moving the machine on the road
Product information Chapter
Model Views
Model Overviews
Protective lock key
Modification factors
Specifications
General dimensions
LEXION 450
Threshing mechanism
Separation system
Cleaning unit
Let’s take away
Fuel tank
Advancement command
front Wheel drive
Direction
Tire pressure
Wheel screw – Tightening
LEXION 460 / 465
Threshing mechanism
Separation system
Cleaning unit
Let’s take away
Fuel tank
Advancement command
front Wheel drive
Direction
LEXION 460 tire pressure with double reducer
Tire pressure LEXION 460 with planetary gearbox
Wheel screw – LEXION 460 tightening
LEXION 465 tire pressure
Wheel screw – LEXION 465 tightening
LEXION 460 R
Threshing mechanism
Separation system
Cleaning unit
Let’s take away
Fuel tank
Advancement command
front Wheel drive
Direction
Tire pressure LEXION 460 R with double reducer
Tire pressure LEXION 460 R with planetary gearbox
Wheel screw – Tightening
LEXION 470 R / 475 R
Threshing mechanism
Separation system
Cleaning unit
Let’s take away
Fuel tank
Advancement command
front Wheel drive
Direction
Tire pressure LEXION 470 R with double reducer
Tire pressure LEXION 470 R with planetary gearbox
Wheel screw – Tightening LEXION 470 R
Tire pressure LEXION 475 R
Wheel screw – Tightening LEXION 475 R
LEXION 480 R / 485 R
Threshing mechanism
Separation system
Cleaning unit
Let’s take away
Fuel tank
Advancement command
front Wheel drive
Direction
Tire pressure LEXION 480 R with hopper 12000 liters (340 bushel)
Tire pressure LEXION 480 R with hopper 10000 liters (284 bushel)
Wheel screw – Tightening LEXION 480 R
Tire pressure LEXION 485 with hopper 12000 liters (340 bushel)
Tire pressure LEXION 485 with hopper 10000 liters (284 bushel)
Wheel screw – Tightening LEXION 485 R
System Description
Feed channel
Threshing mechanism
Separation system
Combine shaker
Combine harvester rotor
Cleaning unit
Grain handling system
General informations
Welding on machines and motors with electronic controls
Product identification
Locations of plates and stickers
Emission control device approval sticker
Monitoring centers and driving station
Battery switch
Starter switch
Combine Electronic Panel Information System (CEBIS)
Warnings
Information Monitor (IMO)
Warnings
Travel indicator
Check engine light
Diagnostic Codes
Low chain tension indicator for LEXION 465, LEXION 475 and LEXION 485
Lighting contactors
Blinkers
Road travel light selector
Projectors
Ceiling lights
Hazard light switch
Windshield wiper and washer control
Sun visor
Heating and cooling controls
Guidelines for improving air conditioning
Main electrical system
Diode holder
Seat adjustment
Seatbelt
Seat belt -Adjustment
To unfasten the seat belt
Seat belt extender
Cabin door
Front access ladder
Machines with wheels
Adjusting the front access ladder
Safety ladder
Machines equipped with chains
Raising the front access ladder
Rear access ladder
Rear Access Ladder Uses
Tool box housing
Opening the toolbox housing
Closing the toolbox box
Storage compartment and documentation
Cooler Compartment
Cup holder
AM/FM radio with cassette player
Machine controls
Parking brake
Maneuvering brakes
Regulator control
Gearbox control
Multifunction control lever
Direction of travel control
Gatherer Commands
Drain auger controls
Steering wheel
Steering axle control switch
Machine enable switch
Threshing mechanism selector
Activation of the threshing mechanism
Disabling the threshing mechanism
Power Channel Reverse Switch
Manual tilt switch
Hopper fairing plate contactor
Drain auger control switch
Autopilot button
Bale spreader speed control
Rack Adjustment Controls
Electric grid adjustment
Manual rack adjustment
Connection of auxiliary equipment
Cigarette lighter and power socket
Before starting the engine
External checks
To go up and down
Check before starting
Seat adjustment and seat belt examination
Starting the engine
Starting the engine
Starting using jumper cables
After starting the engine
Moving and stopping the machine
Moving the machine
Moving the machine (Harvest)
Automatic picker controls – CEBIS
Preset Reel Height
Preset reel speed
Preset cutting heights
Automatic header controls – IMO – Auto-contour
Programming a second cutting height
Example of operation
Deactivation of the Auto-contour system
Adjusting the sensitivity of the Auto-contour system
Automatic header controls – IMO – Auto-contour
Disabling the Contour system
Preset cutting height
Programming a second cutting height
Example of operation
Lifting the picker at the end of the field
Automatic reel control
Product change
Emptying the hopper
Control of the harvest
Harvest without lower racks
Unblocking the threshing mechanism
Machine settings
Settings (recommended machine product)
Wheat, rye and barley
Malting barley, oats and rice
Buckwheat, triticale and edible beans
Peas, soy and sunflowers
Cracked corn and corncobs
Rapeseed, millet, durra, sorghum, flaxseed and flax
Red clover, white clover, alfalfa, ryegrass, meadow fescue and red fescue
Orchardgrass, Orchardgrass, and Kentucky Bluegrass
Head assembly
Removing the head
Adjusting the feed channel drum
Open drum
Closed drum
Adjusting the Feed Channel Lowering Rate
Adjusting the Auto Contour system cylinders
Checking the Auto-contour cylinders – Cutting heads with the Auto-contour system
Checking the Auto-contour system cylinders – Cutting heads not equipped with the Auto-contour system…
Adjusting the Auto-contour system cylinders
Bleeding the Auto-contour system cylinders
Autopilot adjustment
Adjusting the autopilot sensor
Adjusting the autopilot control module
Laser pilot (Multifunction lever)
Forward travel settings
Adjusting the laser sensor in the field
Using the laser pilot
Adjusting the picker lift spring
Trimming
Pre-concave segments
Bins for LEXION 460 R, LEXION 470 R, LEXION 475 R, LEXION 480 R, LEXION 485 R
Removal method
Installation method
Method of installing covers
Speed ​​rer housin Threshing segment
Removing the piling segments
Installation of the piling segment
Adjusting the anti-splash cloth
Adjusting the rotor speed
Electric grid adjustment
Mechanical adjustment of the grids
Lower grid
Removing the upper grille
Removing the lower grille
Installation of the lower grille
Adjusting the cleaning fan
Speed ​​adjustment
Shutter adjustment
Wind controlled cleaning
Ball spreader
Straw chopper settings
Preliminary checks of the straw chopper
Distribution width
Straw chopper height
Cutting length
Using the straw chopper
Straw chopper working positions
Windrow positions for the straw chopper
Straw chopper speed adjustment
Adjusting the concave
Concave of the forage harvester friction bar – Bleeding of the concave adjustment cylinders _x0004_
Forage friction bar concave – Checking initial setting
Adjusting the output of the main ave
Adjusting main concave input
Adjusting the pre-concave input
Make sure the threshing mechanism turns freely
Concave position potentiometer
Tooth concave
Operation problems and solutions
The reel is not working properly.
Threshing mechanism
Materials wrap around the beater
Machine speed fluctuation is irregular
Stones and other foreign objects damage the threshing mechanism.
Belts are subject to excessive wear
There is insufficient movement in the threshing mechanism.
Grain breakage is excessive
The threshing mechanism is unbalanced.
Cleaning system
Feed is uneven to the racks
Excessive material buildup has occurred on the grates
Grain samples are dirty
3-D cleaning box
The system responds jerkily to variations in slope
The material is not well distributed on the upper grid
Let’s take away
An excessive amount of chaff and short straw is found in the waste.
An excessive amount of grain is found in the potatoes
The elevator is blocked
Hopper discharge does not work
Grain losses
Grain loss table
Grains are lost on the picker
Grain losses are caused by insufficient threshing.
Grains are lost on the feed boxes
Autopilot
Autopilot System Troubleshooting
The rear wheels quickly return to the center position
Rear wheels do not return to center position quickly
Stopping the machine
Machine shutdown after harvest
Stopping the engine
When leaving the machine
Transportation Tips
Shipping of the machine
Machines equipped with chains
Lifting and securing the machine
Interview
Tightening torques
General information on tightening torques
Tightening torques for worm hose clamps
Torques for hose clamps with constant tightening torque
Tightening torques for fasteners in inches
Torque adjustment for hexagonal screws, hexagon socket head screws and hexagonal nuts
Wheel screw – Tightening
S·O·S analysis of liquids
S·O·S oil analysis
Taking S·O·S oil samples
Recommended viscosities and capacities
Recommended viscosities
Capacity (Filling)
Liquid capacities
Factory filling
Tire inflation
LEXION 460 tire pressure with double reducer
Tire pressure LEXION 460 with planetary gearbox
LEXION 465 tire pressure
Tire pressure LEXION 460 R with double reducer
Tire pressure LEXION 460 R with planetary gearbox
Tire pressure LEXION 470 R with double reducer
Tire pressure LEXION 470 R with planetary gearbox
Tire pressure LEXION 475 R
Tire pressure LEXION 480 R with hopper 12000 liters (340 bushel)
Tire pressure LEXION 480 R with hopper 10000 liters (284 bushel)
Tire pressure LEXION 485 with hopper 12000 liters (340 bushel)
Tire pressure LEXION 485 with hopper 10000 liters (284 bushel)
Maintenance schedule
If necessary
After the first 10 operaturs
Every 10 operaturs or every day
Every 50 operating hours
After the first 100 operating hours
Every 100 operating hours
Every 250 operating hours
Every 500 operating hours
Every 500 operating hours or every year
Every 1000 operating hours or every year
After the harvest
Before harvest
Every 2000 operating hours
Every year
Every 2 years
Every 3000 operating hours
Every 3 years
Every 6000 operating hours
Air conditioner
Air conditioner belt – Check / adjustment / replacement
Check the belt of the 450, 460, 460 R and the 465
Belt adjustment
Belt replacement
Check the condition of the belt of the 470 R and 475 R
Belt adjustment
Belt replacement
Check the belt tension of the 480 R and 485 R
Belt adjustment
Belt replacement
Air Conditioner Condenser – Cleaning
Air dryer – Replacement of the drying cartridge
Battery – Control
Battery – Recycling
Battery, Battery Cable or Battery Switch -Replacement
Belts – Adjustment (if necessary – 100 h -500 h)
Accelerated Preparation System (APS)
Cleaning fan (first floor)
Supply channel (first floor)
Feed channel (with variable speed feed channel)
Intermediate pulley
Belt tension adjustment
Feed channel (without variable speed feed channel)
Intermediate pulley
Belt tension adjustment
Aerator shaker (front)
Aerator shaker (rear)
Main training
Rotor (first stage)
Rotor (second stage)
Straw chopper (first floor)
Straw chopper (second stage) for combine shakers
Straw chopper (second stage) for combine harvester rotors
Straw chopper (third stage) for combine harvester shakers
Straw chopper (third stage) for combine harvester rotors
Extractor fan
Belts – Adjustment (if necessary – 100 h – 250 h)
Bale spreader pump
Cleaning unit (first floor)
Cleaning unit (second floor)
Cleaning unit (third floor)
Front accessory drive pump
Emptying the hopper
Rotating grid
Belts – Replacement
Accelerated Preparation System (APS)
Bale spreader pump
Cleaning fan (first floor)
Variable speed cleaning fan
Cleaning unit (first floor)
Cleaning unit (second floor)
Cleaning unit (third floor)
Cooling fan
Supply channel (first floor)
Variable speed machines
Machines without variable speed
Feed channel (variable speed)
Feed channel (without variable speed)
Variable speed supply channel
Front accessory drive pump
Emptying the hopper
Aerator shaker (front)
Aerator shaker (rear)
Main training
Rotating grid
Rotor (first stage)
Rotor (second stage)
Straw chopper (first floor)
Straw chopper (second stage) for combine harvester shakers
Straw chopper (second stage) for combine harvester rotors
Straw chopper (third stage) for combine harvester shakers
Straw chopper (third stage) for combine harvester rotors
Extractor fan
Variable speed threshing mechanism
Brake fluid – Change
Brake fluid – Level check
Parking brake – Adjustment
Seatbelt
Seat belt – Control
Seat belt – Replacement
Windshield washer reservoir – Filling
Windshield wipers – check / replacement
Windows – Cleaning
Cabin air filter – Cleaning/replacement
External air filters
Recirculating air filter
Cleaning the filter elements
Location of the fire extinguisher
Fuses – Replacement
Chains – Adjustment
Grain elevator
Adjust the grain elevator chain
Hopper filling auger
Feed channel conveyor
Hopper drain screw
Harvest elevator
Oton drain auger
Chains – Replacement
Grain elevator
Mechanical chain tension adjustment device
Hydraulic chain tension adjuster
Hopper filling auger
Feed channel conveyor
Hopper drain screw
Removing the chain
Worm screw synchronization
Oton drain auger
Alternator and starter – Check
Cooling system
Coolant – Taking a Sample
Long Life Coolant/Antifreeze – Change
Cooling circuit level – Check
Extender for long-life coolant/antifreeze – Top-up
Electronic injectors – Test
Main Air Filter Element – Cleaning
Primary Engine Air Filter Element – Replacement
Air Filter Secondary Element – Replacement
Engine Air Pre-Cleaner – Cleaning
Engine cover – Raising/lowering
Crankcase Breather – Cleaning
3126B engine
C9 engine
C12 engine
Engine oil level – Check
Engine Oil – Taking a Sample
Engine Oil and Filter – Replacement
Engine oil filter – Check
Searching for debris at a used filter
Engine Valve Clearance – Check
Engine Valve Rotators – Check
Rotating grill – Cleaning
Radiator Core – Cleaning
Gearbox linkage – Adjustment
Gearbox oil – Change
Gearbox oil level – Check
Transmission Oil – Taking a Sample
Reducers – Oil change
Gearboxes – Oil level check
Gearboxes – Taking an oil sample
Chain drive wheel housing
Chain Drive Wheel Housing – Oil Change
Chain drive wheel housing – Checking the oil level
Chain Drive Wheel Housing – Taking an Oil Sample
Front wheel hubs – Check oil
Middle wheel hub
Middle Wheel Hub – Oil Change
Center wheel hub – Check
Two-speed beater drive
Two-Speed ​​Beater Drive – Oil Drain
Two-speed beater drive – Oil level control
Transfer gear case
Transfer Gear Case – Oil Change
Transfer Gear Case – Oil Change
Rotor Bevel Torque Housing
Bevel Rotor Torque Housing – Oil Change
Bevel rotor housing oil level – Check
Fuel system
Fuel system – Filling
Fuel System – Priming
Fuel System – Prime 3126B Engine
Fuel system – C9 engine priming
Fuel system – C12 engine priming
rator – Cleaning/Replacemen – Replacement
Fuel System Secondary Filter – 3126B Engine Replacement
Fuel system secondary filter – C9 Engine Replacement
Fuel system secondary filter – C12 Engine Replacement
Fuel system water separator – Drain
Fuel tank
Fuel Tank Cap and Screen – Cleaning
Fuel Tank – Draining Water and Deposits
Grain feed
Hopper – Drain
Hopper Drain Auger Shear Screw – Replacement
Screw bucket – Cleaning
Hydraulic circuit
Hydraulic oil – Change
Hydraulic circuit oil filter – Replacement
Hydraulic oil level – Check
Hydraulic circuit – Taking an oil sample
Hydraulic circuit screen – Cleaning
To tighten and relax the chains
To tighten and slacken the chains Slacken the chain
For tensioning and slackening chains Tension of a completely open circuit
To tension and relax the chains Tension of a completely closed circuit
To tighten and reelieve the pressure between the fitting and the filling valve
aning/winterizing
Machine – Lubrication
Machine – Lubrication every 10 operating hours
Left side machine
Right side machine
Machine – Lubrication every 100 operating hours
Left side machine
Right side machine
Rear axle
Machine – Lubrication every 250 operating hours
Left side machine
Mobil-Trac System (MTS) left side
Mobil-Trac System (MTS) right side
Machine – Lubrication every 50 operating hours
Left side machine
Right side machine
Machine – Lubrication every 500 operating hours or every year
Left side machine
Mobil-Trac System (MTS) left side
Right side machine
Mobil-Trac System (MTS) right side
Rear axle – Adjustment
Adjustable rear axle (6 screws)
Rear drive axle
Adjustable rear axle (10 screws)
External checks
General control
Checking the treads and undercarriage (if equipped)
Destoner tray – Cleaning
Screen Off – Setting
Reference documentation
Reference documents
Caterpillar Publications
Additional reference material
Withdrawal from service and disposal
Warranty Information
Maintenance information
Troubleshooting
Troubleshooting – Air Conditioner
and heater
The air conditioner stops automatically.
The air conditioner does not cool.
The air conditioner blows cold air, but the amount of air is not enough to cool the cabin.
The air conditioner initially supplies cold air before supplying only hot air.
The air conditioner compressor is too noisy.
Moisture is present in the cabin or water is seeping from an air vent.
Troubleshooting – Motor
The engine misfires or does not start.
Engine misfires or runs erratically
The engine lacks power.
The engine stalls at low revs
Engine speed changes suddenly
The combustion noises are too loud
The vibration is too strong
The engine causes too much white smoke emission
The engine causes excessive blue smoke emission
Engine uses too much oil
Engine oil pressure is too low
Engine oil contains coolant
Coolant contains oil
The coolant is too hot
The engine causes excessive gray or black smoke emission
Engine uses too much fuel