Claas LEXION 530-520 MONTANA (582) Combine Technical System DE

File List:

– 00 0293 669 4.pdf
– 00 0293 675 1.pdf
– 00 0294 090 3.pdf

00 0293 669 4.pdf

Table of Content:
1 Hydraulic system technology LEXION 570 – 520 MONTANA
3 1 Total hydraulics
3.1 1.1 Hydraulics general
3.2 1.2 Circuit diagram for overall hydraulics
3.3 Descriptions
3.4 1.3 Multi-clutch
4 2 Steering hydraulics
4.1 2.1 Circuit diagram steering hydraulics
4.2 2.2 Steering
4.3 2.3 AUTOPILOT
5 3 Montana working hydraulics
5.1 3.1 Circuit diagram of working hydraulics.
5.2 3.2 Raise/lower main valve attachment
5.3 3.3 Threshing concave adjustment
5.4 3.4 Speed control threshing drum
5.5 3.5 Swing radial distributor / swath flap
5.6 3.6 Swivel grain tank outlet pipe
5.7 3.7 Rotor speed control
5.8 3.8 Quick stop attachment
5.9 3.9 Locking cutting3.12 Intent regulation
5.13 3.13 Reverse intent
5.14 3.14 Attachment damping
5.15 3.15 Treadmill tension half-track
5.16 3.16 Cutting frame adjustment Montana
5.17 3.17 Cutting angle adjustment Montana
5.18 3.18 Service brake – (fill brake accumulator)
6 4 Low pressure hydraulics
6.1 4.1 Low pressure hydraulics – basic functions
6.2 4.2 Low pressure hydraulics – additional functions Montana
7 5 Electro-hydraulic circuit (EHS)
7.1 5.1 Circuit diagram for electro-hydraulic circuit LEXION Montana 570-520
8 6 Straw and chaff distribution
8.1 6.1 Straw and chaff spreader
8.2 6.2 Radial distributor
9 7 Radiator cleaning
9.1 7.1 Rotating radiator basket
10 8 travel hydraulics
10.1 8.1 Hydrostatic travel drive – Montana
10.2 8.2 4-Trac drive (all-wheel drive)
11 9 Axle hydraulics (Montana)
11.1 9.1 Wiring diagram for axle hydraulics
11.2 9.2 Axis control (Montana)
11.3 9.3 Shift assistant (Montana)
11.4 9.4 Position of the components / axis control – LEXION-Montana 570-520
12 10 Brake system
12.1 10.1 Brake system LEXION-Montana 570-520
13 11 Standard cutting unit
13.1 11.1 Circuit diagram standard cutting unit
13.2 11.2 Reel vertical adjustment (standard cutting unit)
13.3 11.3 Reel horizontal adjustment (standard cutting unit)
13.4 11.4 Reel speed adjustment (standard cutting unit)
13.5 11.5 Rapeseed – knife drive (standard cutting unit)
14 12 Vario – cutting unit
14.1 12.1 Circuit diagram Vario – cutting unit
14.2 12.2 Reel vertical adjustment (Vario – cutting unit)
14.3 12.3 Reel horizontal adjustment (Vario – cutting unit)
14.4 12.4 Reel speed adjustment (Vario – cutting unit)
14.5 12.5 Cutting table adjustment (Vario – cutting unit)
14.6 12.6 Rapeseed knife drive (Vario cutting unit)
15 13 Foldable cutting unit
15.1 13.1 Circuit diagram folding cutting unit
15.2 13.2 Reel vertical adjustment (folding cutting unit)
15.3 13.3 Reel horizontal adjustment (folding cutting unit)
15.4 13.4 Reel speed adjustment (folding cutting unit)
15.5 13.5 Fold cutting unit
16 14 Corn picker Conspeed
16.1 14.1 Wiring diagram for corn picker Conspeed / 6-row (Type 908)
16.2 14.2 Wiring diagram for corn picker Conspeed / 8-row (Type 907)
16.3 14.3 Folding the picking units / adjusting the picking plates – corn picker Conspeed
16.4 14.4 Reel speed adjustment (corn picker Conspeed)
17 15 MaxFlex cutting unit
17.1 15.1 Circuit diagram MaxFlex cutting unit
17.2 15.2 Reel vertical adjustment (MaxFlex cutting unit)
17.3 15.3 Reel horizontal adjustment (MaxFlex cutting unit)
17.4 15.4 Reel speed adjustment (MaxFlex cutting unit)
17.5 15.5 Cutting table lock (MaxFlex cutting unit)
18 Location of components
19 component grid
24 293 669.4

00 0293 675 1.pdf

Table of Content:
1 System technology electrics LEXION 570 – 520 MONTANA up to machine no.:
2 Structure of electrical circuit diagrams
4 central electrics
4.1 Central electrics (LEXION 600-510)
4.2 Central electrics Montana 570-520 – with external Montana control (up to machine no. 582 00051, 581 00026; 580 00028)
4.3 Central electrics Montana 570-520 – with integrated Montana control (from machine no. 581 00027 to 581 00037)
5 Module assignment
5.1 Module A6 automatic climate control
5.2 Module A7 Cabin fan speed controller
5.3 Module A8 AUTOCONTOUR (CAC)
5.4 Module A9 Autopilot (ATP)
5.5 Module A10 On-Board Information (BIF/CAB)
5.6 Module A12 r14 Module A25 Screen adjustment (SIB)
5.15 Module A27 VARIO
5.16 Module A28 distribution fan (VGS)
5.17 Module A30 Terminal
5.18 Module A33 Sidefinder
5.19 Module A34 Grain tank
5.20 Module A35 Montana 570-520 control unit – with external Montana control (up to machine no. 582 00051, 581 00026; 580 00028)
5.21 Module A36 Gear preselrminal GPS Pilot
5.30 Module A66 – Module GPS Pilot (GPB)
6 circuit diagrams 01a – 50a
6.1 01a Main voltage supply, starter diesel engine
6.2 01s main voltage supply, starter diesel engine, Montana 570-520
6.3 02a Start diesel engine, diesel engine speed adjustment – CAT C12, C10, C9, 3126B
6.4 02b Start diesel engine, diesel engine speed adjustment – DC 502 LA
6.5 02c Start diesel engine, diesel engine speed adjustment – DC 502 LA, with electro-hydraulic travel drive (EFA)
6.6 02d Start diesel engine, diesel engine speed adjustment – CAT C 6.6
6.7 02e Start diesel engine, diesel engine speed adjustment – CAT C13 ACERT, C9 ACERT (TIER III)
6.8 02s Start diesel engine, diesel engine speed adjustment – CAT C12, C10, C9, 3126B, Montana 570-520 – with external Montana control
6.9 02t diesel engine start, diesel engine speed adjustment – CAT C12, C10, C9, 3126B, Montana 570-520 – with integrated Montanas
6.10 03a Diesel engine monitoring
6.11 04a Road driving circuit, circulation check valve
6.12 04b Road travel circuit, circulation check valve – with electro-hydraulic travel drive (EFA)
6.13 04s release for road travel, circulation check valve for work hydraulics, Montana 570-520 – with external Montana control (up to machine no. x000D_
6.14 04t release for road travel, circulation check valve for working hydraulics, Montana 570-520 – with integrated Montana control (from Masch.
6.15 05a Terminal, keyboard, rotary switch, printer
6.16 05b Terminal, keyboard, rotary switch, printer – with electro-hydraulic travel drive (EFA)
6.17 06a CAN bus, power supply module, for diesel engine CATERPILLAR – C12, C10, C9, 3126B
6.18 06b CAN bus, power supply module, for diesel engine Daimler – Chrysler DC 502 LA – without electro-hydraulic drive
6.19 06c CAN bus, power supply module, for diesel engine CATERPILLAR – C13 ACERT (TIER III) – with electro-hydraulic driving a
6.20 06d CAN bus, power supply module, for diesel engine Daimler – Chrysler DC 502 LA, – with electro-hydraulic drive
6.21 06e CAN bus, power supply module, for CATERPILLAR diesel engine – C 6.6
6.22 06f CAN bus, power supply module, for diesel engine CATERPILLAR – C9 ACERT (TIER III)
6.23 06s CAN BUS, power supply module, Montana 570-520 – with external Montana control (up to machine no. 582 00051, 581 0002
6.24 06t CAN-BUS, power supply module, Montana 570-520 – with integrated Montana control (from machine no. 581 00027)
6.25 07a Threshing gear circuit
6.26 08a Threshing concave adjustment / threshing drum control drive
6.27 09a Rotor flap adjustment / rotor control drive
6.28 10a fan control drive
6.29 11a Screen adjustment
6.30 12a Spreading plate adjustment
6.31 13a Straw and chaff distribution, distribution fan – LEXION 580
6.32 13b Straw and chaff distribution – radial distributor
6.33 14a Swivel grain tank outlet pipe
6.34 15a grain tank emptying / grain tank emptying aid
6.35 16a cutting knife circuit rapeseed
6.36 17a Attachment drive, reversing drive, quick stop attachment
6.37 17b Attachment drive, reversing drive, quick stop attachment – with electro-hydraulic travel drive (EFA)
6.38 17s attachment drive, reversing drive, quick stop attachment, Montana 570-520 – with external Montana control (up to machine no. 582 00051, 581 00026; 580 00028)
6.39 18a Attachment control drive
6.40 19a straw chopper
6.41 19b straw chopper – radial distributor without chaff blower
6.42 19c straw chopper – radial distributor with chaff blower
6.43 20a raise/lower attachment, lateral control
6.44 20b Raise/lower attachment, lateral control – with electro-hydraulic travel drive (EFA)
6.45 20s raise/lower attachment, lateral control, Montana 570-520
6.46 21a Reel adjustment standard cutting unit, soybean attachment MaxFlex
6.47 21b Reel adjustment VARIO cutting unit
6.48 21c reel adjustment folding cutting unit
6.49 21d folding corn picker, picking plate adjustment, storage corn augers
6.50 21e Rake up drive, adjustment of hold-down device
6.51 22a Reel control drive
6.52 23a Cutting table adjustment (Vario), fold cutting unit
6.53 23b Cutting table adjustment – MaxFlex
6.54 24a AUTOCONTOUR (CAC)
6.55 25a speed monitoring
6.56 26a Machine monitoring
6.57 26b Machine monitoring – with electro-hydraulic travel drive (EFA)
6.58 26s machine monitoring, Montana 570-520 – with external Montana control (up to machine no. 582 00051, 581 00026; 580 00028)
6.59 26t machine monitoring, Montana 570-520 – with integrated Montana control (from machine no. 581 00027 to 581 00037)
6.60 27a Quantimeter / Grainmeter
6.61 28a AUTOPILOT – laser system
6.62 28b AUTOPILOT – button system
6.63 28c AUTOPILOT GPS steering
6.64 29a Throughput cull detector, all-round light
6.67 31a Attachment damping
6.68 32a four-wheel drive, fuel tank
6.69 32b four-wheel drive – overdrive, fuel tank
6.70 32c four-wheel drive, fuel tank – with electro-hydraulic drive (EFA)
6.71 32d four-wheel drive – overdrive, fuel tank – with electro-hydraulic drive (EFA)
6.72 33a locking mechanism spring
6.73 36a flashing system (Europe)
6.74 36b indicator system (USA)
6.75 37a windshield wiper, windshield washer system
6.76 38a compressor cooling system
6.77 38b automatic climate control
6.78 39a Comfort equipment cabin – driver’s seat
6.79 40a additional sockets, fuse tester
6.80 41s axis control and attachment control, Montana 570-520 – with external Montana control (up to machine no. 582 00051, 581 00026
6.81 41t axis control and attachment control, Montana 570-520 – with integrated Montana control (from mach. no. 581 00027 to 581
6.82 42a Drive and brake control
6.83 42b Differential lock and brake control – with electro-hydraulic travel drive (EFA)
6.84 42s drive and brake control, Montana 570-520 – with external Montana control (up to machine no. 582 00051, 581 00026; 5
6.85 42t drive and brake control, Montana 570-520 – with integrated Montana control (from machine no. 581 00027 to 581 00
6.86 43a Electro-hydraulic travel drive (EFA)
6.87 44a electro-hydraulic gearshift, 3-speed manual transmission
6.88 44b electro-hydraulic shift, 2-speed manual transmission
6.89 45a main circuit light, rear light, position light
6.90 46a low beam, high beam, driving light switch
6.91 47a work lighting I
6.92 48a work lighting II
6.93 49a Sieve, grain tank, tailings lighting, signal horn, brake light
6.94 49b Sieve, grain tank, tailings lighting, signal horn, brake light – with electro-hydraulic travel drive (EFA)
6.95 50a instrument lighting, radio, mirror adjustment
7 component grid
9 0293 675.1

00 0294 090 3.pdf

Table of Content:
1 Electrical system technology LEXION 570-520 Montana from mach. no.:
2 Structure of electrical circuit diagrams
4 central electrics
4.1 Backups
4.3 Connections ZE internal:
4.4 Connection cable (module board-base board):
5 Module assignment
5.1 Module A6 Automatic climate control
5.2 Module A7 Cabin fan speed controller
5.3 Module A8 AUTOCONTOUR (CAC)
5.4 Module A9 Autopilot (ATP)
5.5 Module A10 – On-board informator (BIF/CAB)
5.6 Module A12 – Speed
5.17 Module A38 Rotor (RIO)
5.18 Module A42 Module MONTANA GEN II
5.19 Module A46 Spreading plate adjustment (RIO)
5.20 Module A51 Radial distributor
5.21 Module A65 – Terminal GPS Pilot
5.22 Module A66 – GPS Pilot (GPB)
5.23 Module A83 Module release 4-Trac
6 circuit diagrams 01a – 50a
6.1 01m main power supply, starter motor diesel engine – Montana 570-520
6.2 02a Start diesel engine, diesel engine speed adjustment – CAT C13 ACERT, C9 ACERT (TIER III)
6.3 02b Start diesel engine, diesel engine speed adjustment – CAT C12, 3126B
6.4 02c Start diesel engine, dshing drum control drive
6.11 09a Rotor flap adjustment / rotor control drive
6.12 10a fan control drive
6.13 11a Screen adjustment
6.14 12a Spreading plate adjustment
6.15 13b Straw and chaff distribution – radial distributor
6.16 14a Swivel grain tank outlet pipe
6.17 15a Grain tank emptying / grain tank emptying aid
6.18 16a cutting knife circuit rapeseed
6.19 17a Attachment drive, reversing drive, quick stop attachment
6.20 18a Attachment control drive
6.21 19a straw chopper – standard chopper for LEXION 570-510
6.22 19b Straw chopper – radial distributor for LEXION 600 – 570
6.23 20a raise/lower attachment, lateral control
6.24 21a Reel adjustment – standard cutting unit, folding cutting unit, soybean attachment MaxFlex
6.25 21b Reel adjustment – VARIO cutting unit
6.26 21c corn picker Conspeed – folding corn picker, picking plate adjustment, storage corn augers
6.27 21d Rake up 6.28 22a Reel control drive
6.29 23a Cutting table adjustment (Vario), fold cutting unit
6.30 24a AUTOCONTOUR (CAC)
6.31 25a speed monitoring
6.32 26m machine monitoring – Montana 570-520
6.33 27a Quantimeter / Grainmeter
6.34 28a AUTOPILOT – laser system
6.35 28b AUTOPILOT – button system
6.36 28c AUTOPILOT GPS steering
6.37 29a Throughput control
6.38 30a open/close grain tank (electric), grain tank full indicator, rotating beacon
6.39 31a Attachment damping
6.40 32a all-wheel drive, fuel tank (not with electro-hydraulic drive)
6.41 33a Locking mechanism spring (only if attachment cylinder is equipped with spring)
6.42 36a flashing system
6.43 37a windshield wiper, windshield washer system
6.44 38a compressor cooling system
6.45 38b automatic climate control
6.46 39a Comfort equipment cabin – driver’s seat
6.47 40a additional sock-520
6.49 42m Drive and brake control – Montana 570-520
6.50 44m electro-hydraulic gearshift (EHS), 2-speed manual transmission – LEXION Montana 570-520
6.51 45a main circuit light, rear light, position light
6.52 46a low beam, high beam, driving light switch
6.53 47a Work lighting I
6.54 48a work lighting II
6.55 49a Sieve box, grain tank, tailings lighting, signal horn, brake light (not with electro-hydraulic travel drive)
6.56 49b Sieve, grain tank, tailings lighting, signal horn, brake light – with electro-hydraulic travel drive (EFA)
6.57 50a instrument lighting, radio, mirror adjustment
6.58 Component grid