Claas Lexion 5500-5300 (C83) Combines Repair Manual EN

File List:

00 0296 400 0.pdf
00 0300 667 6.pdf
00 0301 540 1.pdf
00 0302 784 5.pdf
00 0303 709 0.pdf
00 0305 843 0.pdf
Repair Manual Threshing drum reduction gearbox Hydraulic shifting.pdf
Repair Manual Threshing drum reduction gearbox Manual shifting.pdf
Test protocol LEXION and TUCANO.pdf

00 0296 400 0.pdf:

TERRA TRAC track roller unitGeneration II
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on economic repairs
Self-locking bolts
Liquid locking compound
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hose lines
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Risk of injury from hydraulic fluid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Hydraulic accumulators
Battery isolating switch
Welding work
03 Chassis
0355 Track roller unit
Overview of TERRA TRAC track roller unit
Removal/Installation
Overview of TERRA TRAC track roller unit
Removal/Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Special tool
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit bearing unit
Work preparation
Installation
TERRA TRAC track roller unit rocker arm
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Rubber track tension hydraulic cylinder (3071)
Work preparation
Special tool
Removing the hydraulic cylinder
Installing the hydraulic cylinder

00 0300 667 6.pdf:

Mercedes-Benz OM470LAMercedes-Benz OM471LAMercedes-Benz OM473LA
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic fittings with ferrule
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
OM 470 LA
OM 471 LA
OM 473 LA
Engine description
Engine components
Actuators
Ignition order
Cranking the engine
Special tool
Special tool for built-in engine
Cranking the engine in built-in condition
Cranking the engine in removed condition
Setting the engine to ignition TDC
Setting the engine to ignition TDC: Removing
0105 Engine suspension
Lifting eyes
Technical specifications
Lifting eyes
Technical specifications
0110 Engine housing
Technical specifications
Special tool
Installation
Crankshaft front seal
Technical specifications
Special tool
Installing the cassette seal ring
Crankshaft rear seal
Technical specifications
Special tool
Installation
Housing cover
Technical specifications
Installation
Timing housing
Technical specifications
Installation
Oil separator
Technical specifications
Disassembly
Assembly
Installation
Oil separator
Technical specifications
Disassembly
Assembly
Installation
Oil separator
Technical specifications
Disassembly
Assembly
Installation
0115 Engine unit
Technical specifications
Special tool
Disassembly
Checking
Assembly
Installation
Measuring the excess dimension
Checking the combustion pressure
Connecting rod
Technical specifications
Special tool
Checking
Installation
Cylinder liner
Technical specifications
Special tool
Checking
Installation
Measuring the excess dimension
Measuring the cylinder bore
Crankshaft
Technical specifications
Special tool
Removing the crankshaft
Checking the crankshaft
Installing the crankshaft
Crankshaft main bearings
Technical specifications
Special tool
Installation
Oscillation damper
Technical specifications
Special tool
Installation
Flywheel
Technical specifications
Special tool
Checking
Installation
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Installation
Reinforcing frame
Technical specifications
Installation
Camshaft housing
Technical specifications
Special tool
Applies to: OM 470 LA
Applies to: OM 470 LA
Installation
Applies to: OM 470 LA
Applies to: OM 470 LA
Camshaft
Technical specifications
Special tool
Installation
Checking
Cylinder head
Technical specifications
Special tool
Installation
Cleaning
Checking
Cylinder head
Technical specifications
Work preparation
Special tool
Installation
Cleaning
Checking
Cylinder head
Technical specifications
Work preparation
Special tool
Installation
Cleaning
Checking
Inlet rocker arm mechanism
Technical specifications
Disassembly
Assembly
Installation
Outlet rocker arm mechanism
Technical specifications
Special tool
Disassembly
Assembly
Installation
Technical specifications
Special tool
Installation
Checking the valves
Adjusting the valve lash
Valve springs and valve stem seals
Technical specifications
Special tool
Installation
Gear drive
Technical specifications
Special tool
Installation
Checking
Adjustment
Gear drive
Technical specifications
Special tool
Installation
Checking
Adjustment
Gear drive
Technical specifications
Special tool
Installation
Checking
Adjustment
0125 Injection – / Fuel system
High-pressure lines and rail
Technical specifications
Special tool
Installation
Rail pressure relief valve
Technical specifications
Installation
Injectors
Technical specifications
Work preparation
Special tool
Installation
Injectors line kit
Technical specifications
Work preparation
Installation
Protective sleeve
Technical specifications
Special tool
Installation
Fuel high-pressure pump
Technical specifications
Work preparation
Special tool
Removing the drive gearwheel
Installing the drive gearwheel
Installation
2-step valve
Technical specifications
Installation instructions
Fuel pump
Technical specifications
Work preparation
Special tool
Applies to: OM 470/471 LA
Installation
Applies to: OM 470/471 LA
Pressure relief valve
Technical specifications
Installation instructions
Fuel controller valve
Technical specifications
Work preparation
Installation
Fuel controller valve
Technical specifications
Work preparation
Installation
Fuel controller valve
Technical specifications
Work preparation
Installation
Fuel filter module
Technical specifications
Work preparation
Special tool
Installation
0130 Lubricating oil system
Lubricating oil system
Technical specifications
Special tool
Pre-filling
Oil spray nozzle
Technical specifications
Installation
Oil/coolant module
Technical specifications
Work preparation
Installation
Oil cooler
Technical specifications
Installation instructions
Oil cooler
Technical specifications
Installation instructions
Oil pump
Technical specifications
Disassembly
Assembly
Installation
Oil pump
Technical specifications
Disassembly
Assembly
Installation
Oil pump
Technical specifications
Disassembly
Assembly
Installation
Oil thermostat
Technical specifications
Special tool
Installation
0135 Cooling system
Technical specifications
Special tool
Draining
Filling up
Cleaning the coolant circuit
Coolant pump
Technical specifications
Work preparation
Installation
Coolant thermostat
Technical specifications
Installation
0140 Exhaust system
Exhaust recirculation cooler
Technical specifications
Special tool
Installation
Checking
Exhaust recirculation cooler
Technical specifications
Special tool
Installation
Checking
Exhaust recirculation cooler
Technical specifications
Special tool
Installation
Checking
Exhaust gas recirculation cooler bracket
Technical specifications
Work preparation
Removing the exhaust gas recirculation cooler bracket
Installing the exhaust gas recirculation cooler bracket
Exhaust recirculation actuator
Technical specifications
Installation
Exhaust recirculation actuator
Technical specifications
Special tool
Installation
Exhaust recirculation valve
Technical specifications
Installation
Differential pressure sensor
Technical specifications
Exhaust manifold
Technical specifications
Work preparation
Installation
Exhaust manifold
Technical specifications
Work preparation
Installation
Exhaust manifold
Technical specifications
Work preparation
Installation
Turbocharger
Technical specifications
Work preparation
Installation
Turbocharger
Technical specifications
Work preparation
Installation
Turbocharger
Technical specifications
Work preparation
Installation
TURBO-COMPOUND turbine
Technical specifications
Work preparation
Installation
TURBO-COMPOUND transmission
Technical specifications
Work preparation
Installation
0145 Air intake
Charge air housing
Technical specifications
Installation
Charge air housing
Technical specifications
Installation
0150 Engine attachment parts
Electric starting motor
Technical specifications
Installation
Alternator
Technical specifications
Special tool
Removing the alternator
Installing the alternator
Resonance vessel
Technical specifications
Installation instructions
Resonance vessel
Technical specifications
Installation instructions
Air compressor
Technical specifications
Work preparation
Special tool
Installation
Removing the drive gearwheel
Installing the drive gearwheel
Air compressor
Technical specifications
Work preparation
Special tool
Installation
Removing the drive gearwheel
Installing the drive gearwheel
0155 Engine control
Control unit
Technical specifications
Installation
0165 Exhaust gas aftertreatment
Exhaust gas aftertreatment system
Technical specifications
Work preparation
Special tool
Checking the urea solution (purity)
Checking the urea solution (density)
Urea heater valve
Technical specifications
Work preparation
Special tool
Installation
Urea pump
Technical specifications
Work preparation
Special tool
Removing the urea pump
Installing the urea pump
Removing the inlet nozzle filter
Installing the inlet nozzle filter
Removing the pressure relief valve
Installing the pressure relief valve
Removing the frost protection element
Installing the frost protection element
Urea dosing unit (A089 / A67-MB)
Technical specifications
Work preparation
Special tool
Removing the dosing unit
Installing the dosing unit
Removing the filter
Installing the filter
0190 Accessories
Engine insulation
Technical specifications
Work preparation
Installing

00 0301 540 1.pdf:

Mercedes-Benz OM936LA(Stage IV and V)
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic fittings with ferrule
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
OM 936 LA
Engine description
Engine components
Engine components
Actuators
Ignition order
Cranking the engine
Special tool for built-in engine
Special tool for when the engine is removed
Special tool for setting the engine to ignition TDC
Cranking the engine in built-in condition
Cranking the engine in removed condition
Setting the engine to ignition TDC
Setting the engine to ignition TDC: Removing
0105 Engine suspension
Lifting eyes
Technical specifications
0110 Engine housing
Technical specifications
Special tool
Removing
Installing
Crankshaft front seal
Technical specifications
Special tool
Removing
Installing
Crankshaft rear seal
Technical specifications
Special tool
Removing
Installing
Housing cover
Technical specifications
Special tool
Removing
Installing
Timing housing
Technical specifications
Work preparation
Removing
Installing
Flywheel housing
Technical specifications
Special tool
Removing
Installing
0115 Engine unit
Technical specifications
Special tool
Removing
Disassembling
Checking
Assembling
Installing
Checking the combustion pressure
Connecting rod
Technical specifications
Removing
Checking
Installing
Cylinder bore
Technical specifications
Special tool
Checking
Crankshaft
Technical specifications
Special tool
Removing the crankshaft
Checking the crankshaft
Installing the crankshaft
Crankshaft main bearings
Technical specifications
Special tool
Removing
Installing
Oscillation damper
Technical specifications
Special tool
Removing
Installing
Flywheel
Technical specifications
Special tool
Removing
Checking
Installing
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Removing
Installing
Rocker arm frame
Technical specifications
Removing
Installing
Camshaft
Technical specifications
Special tool
Removing
Installing
Checking
Cylinder head
Technical specifications
Special tool
Removing
Installing
Cleaning
Checking
Rocker arm mechanism
Technical specifications
Removing
Installing
Technical specifications
Special tool
Removing
Installing
Checking the valves
Adjusting the valve lash
Valve springs and valve stem seals
Technical specifications
Special tool
Removing
Installing
Gear drive
Technical specifications
Removing
Installing
Checking
Checking and adjusting the backlash
0125 Injection / Fuel system
High-pressure lines and rail
Technical specifications
Special tool
Removing
Installing
Injectors
Technical specifications
Work preparation
Special tool
Removing
Installing
Protective sleeve
Technical specifications
Special tool
Removing
Installing
Fuel pump (low pressure)
Technical specifications
Work preparation
Removing
Installing
Fuel pump (high pressure)
Technical specifications
Work preparation
Special tool
Removing
Installing
Fuel pump drive gear (high pressure)
Technical specifications
Work preparation
Special tool
Removing
Installing
Fuel filter module
Technical specifications
Work preparation
Removing
Installing
Fuel pre-heating heater element
Technical specifications
Work preparation
Removing
Installing
Fuel control valve (Y643-MB)
Technical specifications
Work preparation
Removing
Installing
Test device for fuel pressure measurement
Technical specifications
Work preparation
Special tool
Installing
0130 Lubricating oil system
Lubricating oil system
Special tool
Pre-filling
Installing
Oil spray nozzle
Technical specifications
Removing
Installing
Oil/coolant module
Technical specifications
Work preparation
Removing the oil/coolant module
Installing the oil/coolant module
Removing the heat exchanger
Installing the heat exchanger
Oil pump
Technical specifications
Work preparation
Removing
Installing
0135 Cooling system
Special tool
Draining
Filling up
Cleaning the coolant circuit
Coolant pump
Technical specifications
Work preparation
Removing
Installing
Coolant thermostat
Technical specifications
Work preparation
Removing
Installing
0140 Exhaust system
Exhaust gas recirculation cooler
Technical specifications
Work preparation
Special tool
Removing the exhaust gas recirculation tube downstream of exhaust gas recirculation cooler
Installing the exhaust gas recirculation tube downstream of exhaust gas recirculation cooler
Removing the exhaust gas recirculation tube upstream of exhaust gas recirculation cooler
Installing the exhaust gas recirculation tube upstream of exhaust gas recirculation cooler
Removing the exhaust gas recirculation cooler
Installing the exhaust gas recirculation cooler
Checking if the exhaust gas recirculation cooler shows a pressure drop
Exhaust gas recirculation cooler bracket
Technical specifications
Work preparation
Removing the exhaust gas recirculation cooler bracket
Installing the exhaust gas recirculation cooler bracket
Exhaust gas recirculation cooler bracket
Technical specifications
Work preparation
Removing the exhaust gas recirculation cooler bracket
Installing the exhaust gas recirculation cooler bracket
Exhaust manifold
Technical specifications
Work preparation
Removing
Installing
Exhaust manifold
Technical specifications
Work preparation
Removing
Installing
Turbocharger
Technical specifications
Work preparation
Removing
Installing
Turbocharger
Technical specifications
Work preparation
Removing
Installing
Charge pressure actuator
Technical specifications
Work preparation
Removing
Installing
Exhaust gas recirculation actuator (Y621-MB)
Technical specifications
Work preparation
Removing
Installing
Exhaust turbocharger oil lines
Technical specifications
Work preparation
Removing
Installing
Exhaust turbocharger oil lines
Technical specifications
Work preparation
Removing
Installing
0145 Air intake
Charge air housing
Technical specifications
Work preparation
Removing the left charge air tube
Installing the left charge air tube
Removing the right charge air tube
Installing the right charge air tube
Removing the charge air manifold
Installing the charge air distributor
0150 Engine attachment parts
Electric starting motor
Technical specifications
Removing
Installing
Alternator (G002, G003 / G2-MB)
Technical specifications
Special tool
Removing the alternator
Installing the alternator
Alternator drive belt tensioner
Technical specifications
Installation instructions
Resonance vessel
Technical specifications
Installation instructions
Air compressor
Technical specifications
Work preparation
Special tool
Removing the air compressor
Installing the air compressor
Removing the drive gearwheel
Installing the drive gearwheel
0155 Engine control
Control unit
Technical specifications
Installation instructions
0165 Exhaust gas aftertreatment
Urea pump (M047 / M25-MB)
Technical specifications
Work preparation
Special tool
Removing the urea pump
Installing the urea pump
Removing the pressure relief valve
Installing the pressure relief valve
Removing the inlet nozzle filter
Installing the inlet nozzle filter
Removing the frost protection element
Installing the frost protection element
Urea dosing unit (A089 / A67-MB)
Technical specifications
Work preparation
Special tool
Removing the dosing unit
Installing the dosing unit
Removing the filter
Installing the filter

00 0303 709 0.pdf:

Crawler track unit TERRA TRACGeneration IIIon wheels with bolted joints
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Abbreviations
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Circlips
Hydraulic hoses
Hose placement
Spare parts and technical questions
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Particularly important
Qualification of drivers and maintenance personnel
Identification of warning and danger signs
General safety and accident prevention regulations
Pressurised fluids
Pressure accumulator
Leaving the machine
Putting the machine out of operation
Raised machine parts and loads
No welding
Optional equipment and spare parts
Crawler track unit
TERRA TRAC overview
TERRA TRAC rubber tracks with single wheels
TERRA TRAC rubber tracks with twin wheels
Support wheels
Angular sensor
Rocker arm
Central lubrication system
Lubrication lines
Rubber track tension hydraulic cylinder
Raise / lower crawler track unit hydraulic cylinder

00 0305 843 0.pdf:

LEXION 8900-5300TRION 750-520
Table of contents
00 2998 428 0
Validity
Safety rules
Package list
Shipping package of repair kit 00 2998 428 0
Work pre