Claas Lexion 670-640 (C64) Combines Repair Manual EN

File List:

00 0292 664 5.pdf
00 0296 400 0.pdf
00 0296 507 1.pdf
00 0302 206 0.pdf
00 0302 218 2.pdf
00 0303 709 0.pdf
00 0303 719 0.pdf
Test protocol LEXION and TUCANO.pdf

00 0296 400 0.pdf:

TERRA TRAC track roller unitGeneration II
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on economic repairs
Self-locking bolts
Liquid locking compound
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hose lines
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Risk of injury from hydraulic fluid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Hydraulic accumulators
Battery isolating switch
Welding work
03 Chassis
0355 Track roller unit
Overview of TERRA TRAC track roller unit
Removal/Installation
Overview of TERRA TRAC track roller unit
Removal/Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Special tool
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit bearing unit
Work preparation
Installation
TERRA TRAC track roller unit rocker arm
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Rubber track tension hydraulic cylinder (3071)
Work preparation
Special tool
Removing the hydraulic cylinder
Installing the hydraulic cylinder

00 0296 507 1.pdf:

LEXION 770 – 620
Table of contents
Introduction
General Information
Validity of manual
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on proper repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Assembly
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Tightening torques for tyres
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General Information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Welding work
03 Chassis
0315 Drive axle
Drive axle
Technical specifications
Axle body
Technical specifications
Installation instructions
Axle rocker
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Wheel hub
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Differential
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Adjusting the axial play of shift dogs
Manual gearbox
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Gearbox shifting hydraulic cylinder (3063)
Technical specifications
Shifter rail installation instructions
Installation instructions for seals
0315 Drive axle
Drive axle
Technical specifications
Axle body
Technical specifications
Installation instructions
Axle rocker
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Wheel hub
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Differential
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Adjusting the axial play of shift dogs
Manual gearbox
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Gearbox shifting hydraulic cylinder (3063)
Technical specifications
Shifter rail installation instructions
Installation instructions for seals
0330 Driven steering axle, rear
Identifying the rear drive axle
Rear drive axle
Technical specifications
Installation
Axle body
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Wheel hub
Work preparation
Special tool
Technical specifications
Removing the wheel hub completely
Installing the wheel hub completely
Disassembly
Assembly
Stub axle
Work preparation
Special tool
Technical specifications
Installation
Floating axles
Technical specifications
Installation
Track rods
Work preparation
Special tool
Technical specifications
Installation
Adjusting the track and the steering angle
Axle drive valve block
Technical specifications
Installation
Axle drive hydraulic motor (2003, 2004)
Work preparation
Special tool
Technical specifications
Installation
0330 Driven steering axle, rear
Identifying the rear drive axle
Rear drive axle
Special tool
Technical specifications
Installation
Axle body
Work preparation
Special tool
Technical specifications
Applies to tyre pressure control system
Disassembly
Assembly
Installation
Applies to tyre pressure control system
Wheel hub
Work preparation
Special tool
Technical specifications
Removing the wheel hub completely
Applies to tyre pressure control system
Installing the wheel hub completely
Applies to tyre pressure control system
Disassembly
Assembly
Stub axle
Work preparation
Special tool
Technical specifications
Installation
Floating axles
Work preparation
Special tool
Technical specifications
Installation
Track rods
Work preparation
Technical specifications
Installation
Adjusting the track and the steering angle
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Installation
Axle drive valve block
Technical specifications
Installation instructions
Four-wheel clutch shifting cylinder (3002)
Technical specifications
Installation instructions
Axle drive hydraulic motor (2068)
Work preparation
Technical specifications
Installation
0330 Driven steering axle, rear
Identifying the rear drive axle
Rear drive axle
Special tool
Technical specifications
Installation
Axle body
Work preparation
Special tool
Technical specifications
Applies to tyre pressure control system
Disassembly
Assembly
Installation
Applies to tyre pressure control system
Wheel hub
Work preparation
Special tool
Technical specifications
Removing the wheel hub completely
Applies to tyre pressure control system
Installing the wheel hub completely
Applies to tyre pressure control system
Disassembly
Assembly
Stub axle
Work preparation
Special tool
Technical specifications
Installation
Floating axles
Work preparation
Special tool
Technical specifications
Installation
Track rods
Work preparation
Technical specifications
Installation
Adjusting the track and the steering angle
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Installation
Axle drive valve block
Technical specifications
Installation instructions
Four-wheel clutch shifting cylinder (3002)
Technical specifications
Installation instructions
Axle drive hydraulic motor (2068)
Work preparation
Technical specifications
Installation
0365 Tyre pressure control system
Tyre pressure control system
Work preparation
Special tool
Technical specifications
Installation
0370 Slope regulation
Slope control hydraulic cylinder
Work preparation
Technical specifications
04 Brake
0405 Service brake
Brake mechanism
Technical specifications
Installation
Spring accumulator cylinder
Work preparation
Technical specifications
Installation
Cylinder stroke basic adjustment
Checking the cylinder stroke
Deactivating the brake
Activating the brake
05 Steering
0505 Steering
Steering hydraulic cylinder (3023)
Work preparation
Technical specifications
Installation
Steering hydraulic cylinder (3023)
Technical specifications
Installation
0510 Automatic steering
AUTO PILOT steering angle sensor (B006)
Technical specifications
AUTO PILOT steering angle sensor (B006)
Technical specifications

00 0302 206 0.pdf:

LEXION 780-620
Table of contents
Introduction
General information
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
Validity of manual
General information
Important
Hazard signs
Signal word
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
First aid measures
Leaving the machine
Adjusting and maintenance work
Danger of injury from hydraulic liquid
Battery isolating switch
Jacking up the machine
Putting the machine out of operation
04 Brake
0415 Parking brake
Parking brake
Technical specifications
Work preparation
Special tool
Removing the brake pads
Installing the brake pads
Removing the brake disc
Installing the brake disc
Remove the floating caliper.
Installing the floating caliper
Checking the residual thickness of brake linings and the piston stroke
Venting the parking brake
Adjusting the parking brake

00 0302 218 2.pdf:

LEXION 780-405
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
Tightening torques
Tightening torques for metric standard threads
Tightening torques for metric fine thread
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
General information
Important
Hazard signs
Signal word
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
First aid measures
Crop / straw discharge
Leaving the machine
Adjusting and maintenance work
Danger of injury from hydraulic liquid
Battery isolating switch
Putting the machine out of operation
08 Drives
0841 Threshing mechanism drive
Driven pulley of belt (R52)
Technical specifications
Work preparation
Special tool
Disassembly
Assembly
Installation
Lubricating interval
0842 Separation drive
Driven pulley of belt (R41)
Technical specifications
Work preparation
Special tool
Disassembly
Assembly
Installation
Lubricating interval

00 0303 709 0.pdf:

Crawler track unit TERRA TRACGeneration IIIon wheels with bolted joints
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Abbreviations
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Circlips
Hydraulic hoses
Hose placement
Spare parts and technical questions
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Particularly important
Qualification of drivers and maintenance personnel
Identification of warning and danger signs
General safety and accident prevention regulations
Pressurised fluids
Pressure accumulator
Leaving the machine
Putting the machine out of operation
Raised machine parts and loads
No welding
Optional equipment and spare parts
Crawler track unit
TERRA TRAC overview
TERRA TRAC rubber tracks with single wheels
TERRA TRAC rubber tracks with twin wheels
Support wheels
Angular sensor
Rocker arm
Central lubrication system
Lubrication lines
Rubber track tension hydraulic cylinder
Raise / lower crawler track unit hydraulic cylinder

00 0303 719 0.pdf:

TERRA TRAC crawler track unitGeneration IIIon wheels with key joint
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Abbreviations
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Circlips
Hydraulic hoses
Hose placement
Spare parts and technical questions
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Particularly important
Qualification of drivers and maintenance personnel
Identification of warning and danger signs
General safety and accident prevention regulations
Pressurised fluids
Pressure accumulator
Leaving the machine
Putting the machine out of operation
Raised machine parts and loads
No welding
Optional equipment and spare parts
Crawler track unit
TERRA TRAC overview
Rubber tracks
Support wheels
Angular sensor
Rocker arm
Central lubrication system
Lubrication lines
Track tension hydraulic cylinder
Raise / lower crawler track unit hydraulic cylinder