Claas Maxflex 1200-1050 (535) Combines Repair Manual ES

File List:

00 0291 784 0.pdf

00 0291 784 0.pdf:

MAXFLEX 1200-1050
Introduction
General information
Manual handling
Manual validity
General repair instructions
Technical data
Cause of the fault
Replacement parts
Diesel engine
Generator
Welding work
Drive belts / drive chains
Tensioning steel roller chains
Tapered ring joints
Joints with head keys
Self-locking screws with microencapsulated glue
Liquid screw insurance
Bearings with tension ring
Bearings with tensioner sleeve
Threaded joints with adjusting ring in hydraulic pipes
Threaded joints with progressive ring in hydraulic pipes
Threaded joints with sealing cone in hydraulic pipes
Hydraulic hoses
Advice on cost-effective repairs
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic unions with adjusting ring DIN 3861
Tightening torques for hydraulic unions and climatic unions with sealing cone and O-ring DIN 3865
Tightening torques for hydraulic threaded fittings DIN 3901
Tightening torques for hydraulic threaded fittings with adjustable direction ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic oscillating joints
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line joints
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
Tire tightening torques
Technical data
Lubricants
CCN Explanation
CCN (CLAAS Component Number)
General indications
Regulations for electrical installation
Hydraulic regulations
CCN Index
Security
General information
Especially important
Signage of warning and danger indications
General measures for safety at work and accident prevention
Unloading of the harvest / unloading of the chaff
Get off the machine
grain warehouse
Combine chopper device
Adjustment and maintenance work
Risk of injury from hydraulic fluids
Air conditioning equipment
pressure accumulator
First aid measures
Battery separator switch
Install the safety support of the feeding channel
Raise the machine on supports
Put the machine out of service
02 Gears / clutch / cardan shaft
0230 Mechanical gear
Right angle gear
Work preparation
special tool
Disassemble
Dismantle
Left distribution gear
Work preparation
special tool
Disassemble
Dismantle
Right distribution gear
0260 Cardan shaft
Main drive cardan shaft
Work preparation
Disassemble
Dismantle
cardan shaft gear drive
Work preparation
Disassemble
Disassemble / assemble
08 Drives
0800 Drive diagram
Drive scheme
0814 Intermediate shaft
intermediate shaft
Work preparation
Assembly instructions
09 Hydraulic
0900 General instructions for the hydraulic installation
Damage to the hydraulic installation
0915 Hydraulic pipes
Multiple coupling
0920 Valves
General indications of the valve block
special tool
Remove the valve element
Unscrew the iron core
Remove the seal ring
Main valve block
Assembly instructions
10 Install. electrical/electronic
1012 Modules / sensors
1035 Multifunctional handle/lever
Switches
20 Reception of the harvest
2015 Pinwheel
Pinwheel
Remove the left reel
Install the left reel
Remove the right reel
Assemble the right windlass
command star
Disassemble
guide rollers
Disassemble
pinwheel star
Disassemble
Reel tines support tubes
Disassemble
Replacing the riveted nut
reel bearing
Work preparation
Remove the left reel bearing
Install the left reel bearing
Remove the right bearing from the reel
Install the right reel bearing
Remove the center bearing from the reel
Install the center bearing of the reel
reel supports
Work preparation
Remove the left support
Install the left support
Remove the right support
Install the right support
Remove the center support
Install the center support
Reel drive
Work preparation
Disassemble
Vertical reel adjustment sensor (B039)
Hydraulic reel drive motor (2012)
Work preparation
Disassemble
Hydraulic cylinder vertical adjustment of the reel
Work preparation
Disassemble external cylinders
Assemble the outer cylinders
Disassemble the inner cylinders
Assemble the inner cylinders
Hydraulic cylinder horizontal adjustment of the reel (3016)
Work preparation
Assembly instructions
Safety distance of the reel supports
21 Power set
2140 Feed Roller
Feed roller
Work preparation
Assembly instructions
Disassemble
Feed roller outer bearing
special tool
Assembly instructions
Disassemble
Dismantle
Feed roller center bearing
Work preparation
Disassemble
Feed roller drive shaft
Disassemble
Feed Roller Fingers
Assembly instructions
Adjustment of the control axes
Assembly instructions
Disassemble
adjustment axis
special tool
Assembly instructions
Disassemble
command tree
Disassemble
23 Mowing device
2305 Cutter bar
General indications of the cutter bar
Knife drive cardan shaft
Work preparation
Disassemble
Disassemble / assemble
Blade drive planetary gear
Work preparation
special tool
Assembly instructions
Disassemble
Dismantle
26 Floor guide
2605 Auto-Contour
AUTO CONTOUR sensor
80 Attached parts, machine casing
8005 Frame / table
Grain splash guards
Roller skates
Assembly instructions
Transverse swing arm
Work preparation
Assembly instructions
Disassemble
Transverse swing arm support
Flex cutting bar sensor
8010 Lock
Blocking
Cutting mechanism table lock
Hydraulic Cylinder Cutting Mechanism Table Lock (3137)
Work preparation
Assembly instructions
8020 Guardrail / protective devices
Protective cover