File List:
00 0300 954 6.pdf
00 0301 051 0.pdf
00 0303 482 0.pdf
Pre-delivery inspection.pdf
00 0300 954 6.pdf:
MAXFLEX 930MAXFLEX 770MAXFLEX 680MAXFLEX 620MAXFLEX 560
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance notes
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Hazard areas
2.2.5 Standing between machine and front attachment
2.2.6 Persons riding on the machine
2.2.7 Fitting a front attachment or hitching a transport trailer to the machine
2.2.8 Danger of injury from rotating shafts
2.2.9 Structural changes
2.2.10 Optional equipment and spare parts
2.2.11 Operation only following proper putting into operation
2.2.12 Technical condition
2.2.13 Danger from damage to the machine
2.2.14 Keeping the safety devices functional
2.2.15 Personal protective equipment
2.2.16 Wearing suitable clothing
2.2.17 Removing dirt and loose objects
2.2.18 Preparing the machine for road travel
2.2.19 Unsuitable operating utilities
2.2.20 Safe handling of operating materials and auxiliary materials
2.2.21 Environmental protection and disposal
2.2.22 Electrocution by electrical system
2.2.23 Pressurised fluids
2.2.24 Only carry out work on the machine when it is stopped
2.2.25 Maintenance operations and repair work
2.2.26 Raised machine parts and loads
2.2.27 Hazard from welding work
2.3 Safety marking
2.3.1 Layout of safety decals
2.3.2 Safety decals on the front attachment
3 Machine description
3.1 Overview and method of operation
3.1.1 Overview
3.1.2 Storing the Operator’s Manual
3.1.3 Function of MAXFLEX
3.2 Optional machine equipment
3.2.1 Grain sensor band
3.2.2 Stone trap front plate
3.2.3 Scraper
3.2.4 Outer reel tines
3.2.5 Anti-wrap guard
3.2.6 Extension of outer deflectors
3.2.7 Lighting
3.3 Identification plates and identification numbers
3.3.1 Identification plate of front attachment
3.4 Information on the machine
3.4.1 Decal
4 Operating and display elements
4.1 Front attachment
4.1.1 Control panel
5 Technical specifications
5.1 MAXFLEX
5.1.1 Compatible machines
5.1.2 Dimensions
5.1.3 Weights
5.1.4 Cutting widths
5.1.5 Reel
5.1.6 Intake auger
5.1.7 Mowing unit
5.2 Operating utilities
5.2.1 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the machine
6.2 Loading the front attachment
6.2.1 Loading and lashing down the front attachment
6.3 Mounting the front attachment
6.3.1 Installing the front attachment
6.3.2 Preparing the locking
6.3.3 Suspending the front attachment
6.3.4 Locking the front attachment
6.3.5 Installing the universal drive shaft
6.3.6 Fitting the universal drive shaft guard chain
6.3.7 Mounting the multi-coupler
6.3.8 Setting the front attachment in the on-board information system of the combine harvester
6.4 Removing the front attachment
6.4.1 Removing the front attachment
6.4.2 Removing the multi-coupler
6.4.3 Removing the universal drive shaft
6.4.4 Unlocking the front attachment
6.4.5 Unhinging the front attachment
6.5 Crop feeding
6.5.1 Applying the reel safety locks
6.5.2 Unlocking the reel safety locks
6.6 Intake auger
6.6.1 Adapting the scraper profiles to the feeder housing
6.7 Mower unit
6.7.1 Fitting the safety device on the finger bar
7 Operation
7.1 Driving the machine
7.1.1 Preparing road travel
7.1.2 Preparing fieldwork
7.1.3 Adjusting the parking position
7.1.4 Adjusting the working position
7.1.5 Prior to fieldwork
7.1.6 Checking the crop feeding
7.2 Grain harvest
7.2.1 Adjusting the front attachment for grain harvest
7.2.2 Locking the cutterbar table
7.2.3 Installing the grain sensor bands*
7.3 Soybean harvest
7.3.1 Adjusting the front attachment for soybean harvesting
7.3.2 Removing the grain sensor bands*
7.3.3 Unlocking the cutterbar table
7.4 Steering
7.4.1 Folding out the LASER PILOT*
7.5 Electric and electronic system
7.5.1 Switching the lighting equipment* on and off
Controlling the lighting equipment on the front attachment
Controlling the lighting equipment from the cab
7.6 Crop feeding
7.6.1 Fitting the crop dividers
Adjusting the crop dividers
7.6.2 Fitting the divider points
7.6.3 Removing the divider points
7.6.4 Installing the outer deflector*
7.6.5 Removing the outer deflector*
7.6.6 Adjusting the reel tines
7.7 Intake auger
7.7.1 Adjusting the scraper profiles of the intake auger
7.7.2 Adjusting the intake auger position
7.7.3 Adjusting the intake auger fingers
7.7.4 Removing the auger plate extensions
7.7.5 Installing the auger plate extensions
7.7.6 Changing the intake auger speed
7.8 Mower unit
7.8.1 Adjusting the cutting height for harvesting soybeans
7.8.2 Installing and removing the crop lifter with quick-release coupling
Installing crop lifters
Removing the crop lifter
7.8.3 Fitting and removing the crop lifters
7.8.4 Changing the knife drive speed
7.9 Ground guidance
7.9.1 Adjusting the skids
8 Faults and remedies
8.1 Causes and remedies
8.1.1 Improving crop flow
8.1.2 Crop feeding
8.1.3 Intake auger
8.1.4 Mowing unit
8.1.5 Ground guidance
8.2 Electric and electronic system
8.2.1 Preparing welding work
8.3 Hydraulic system
8.3.1 Compensating the reel hydraulic cylinders
8.4 Crop feeding
8.4.1 Making the basic reel height setting
8.4.2 Replacing the reel tines
8.5 Intake auger
8.5.1 Changing the intake auger fingers with quick-release coupling
8.5.2 Changing the intake auger fingers
8.5.3 Removing the dust shield plate
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.1.2 Every 100 operating hours
9.1.3 Every 250 operating hours
9.1.4 Every 500 operating hours or annually
9.1.5 Preserving the front attachment
9.2 Lubrication plan
9.2.1 Grease the grease points every 10 operating hours
Applies to: MONTANA
9.2.2 Grease the grease points every 100 working hours
9.2.3 Grease the grease points every 250 operating hours
9.3 Drives
9.3.1 Adjusting the drives
9.3.2 Removing belt (R01)
9.3.3 Installing belt (R01)
9.3.4 Adjusting belt (R01)
9.3.5 Removing chain (K01)
9.3.6 Installing chain (K01)
9.3.7 Adjusting chain (K01)
9.3.8 Removing chain (K02)
9.3.9 Installing chain (K02)
9.3.10 Adjusting chain (K02)
9.4 Hydraulic system
9.4.1 Checking the hydraulic hoses
9.5 Crop feeding
9.5.1 Cleaning the cutterbar table
9.6 Mower unit
9.6.1 Changing the knives
9.6.2 Changing the segmented knife
Installing the knife connection
Assembling cutterbar sections (A) with reinforcing plate
Assembling cutterbar sections (B) without reinforcing plate
9.6.3 Adjusting the crop guard*
9.6.4 Adjusting the upper fingers*
9.6.5 Replacing the knife section
9.6.6 Replacing the short double fingers
9.6.7 Replacing the split double fingers
9.7 Ground guidance
9.7.1 Cleaning the skid plates
9.7.2 Adjusting the skid load relief
9.7.3 Adjusting the control arm load relief
9.7.4 Replacing the wear skids
9.7.5 Replacing the pull strap
Adjusting the pull strap
9.7.6 Replacing the pull strap
Adjusting the pull strap
10 Putting out of operation and disposal
10.1 General information
10.1.1 Decommissioning and disposal
11 Declaration of Conformity
11.1 Front attachment
11.1.1 EC declaration of conformity
11.1.2 UK Declaration of Conformity
00 0301 051 0.pdf:
PROFI CAM 3
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance information
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Optional equipment and spare parts
3 Product description
3.1 Overview and method of operation
3.1.1 How the PROFI CAM works
3.2 Identification plates and identification number
3.2.1 Position of identification plates
3.2.2 Explanation of PROFI CAM identification plate
3.3 Information on the product
3.3.1 CE marking
4 Operating and control elements
4.1 Camera system
4.1.1 Camera system monitor
4.2 Menu structure
4.2.1 Main menu
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
5 Technical specifications
5.1 PROFI CAM
5.1.1 Monitor
5.1.2 Camera
5.1.3 Switch box
5.1.4 Degree of protection against foreign bodies and water
6 Preparing the product
6.1 Shutting down and securing the machine
6.1.1 Switching off and securing the machine
6.2 Prior to operation
6.2.1 Carry out prior to operation
6.2.2 Installing the sun protection
6.2.3 Aligning the camera
6.2.4 Connecting the camera electrics
7 Operation
7.1 Monitor
7.1.1 Switching on the monitor
7.1.2 Calling up the menu
7.1.3 Setting a menu item
7.1.4 Setting the image orientation
7.1.5 Setting automatic screen darkening
7.1.6 Image mirroring
7.1.7 Setting the trigger view
7.1.8 Setting the follow-up time for trigger view
7.1.9 Setting the display mode
7.1.10 Activating/deactivating a display mode
8 Faults and remedies
8.1 Electrical and electronic system
8.1.1 Overview of problems on PROFI CAM camera system
8.1.2 Replacing the switch box fuse
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.2 Camera system
9.2.1 Checking the camera system for dirt
9.2.2 Cleaning the camera
9.2.3 Cleaning the switch box
9.2.4 Cleaning the monitor
10 Placing out of operation and disposal
10.1 General Information
10.1.1 Putting out of operation and disposal
11 Technical terms and abbreviations
11.1 Abbreviations
11.1.1 Units
11.1.2 Abbreviations
11.1.3 Technical terms
00 0303 482 0.pdf:
PROFI CAM 4
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance information
1.1.7 Notes on warranty
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Structural changes
2.2.3 Optional equipment and spare parts
2.2.4 Operation only following proper putting into operation
2.2.5 Technical status
2.2.6 Respecting technical limit values
Respecting technical limit values
2.2.7 Hazards when driving on roads and fields
3 Product description
3.1 Overview and method of operation
3.1.1 How the PROFI CAM works
3.2 Identification plates and identification number
3.2.1 Identification plates
3.3 Information on the product
3.3.1 CE marking
4 Operating and display elements
4.1 Camera system
4.1.1 Camera system monitor
4.1.2 CEBIS
4.2 Menu structure
4.2.1 Main menu
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
5 Technical specifications
5.1 PROFI CAM
5.1.1 Monitor
5.1.2 Camera
5.1.3 Switch box
6 Preparing the product
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the machine
6.2 Prior to putting into operation
6.2.1 Carry out prior to operation
6.2.2 Installing the sun protection
6.2.3 Aligning the camera
7 Operation
7.1 Monitor
7.1.1 Switching on the monitor
7.1.2 Calling up the menu
7.1.3 Setting a menu item
7.1.4 Setting the image orientation
7.1.5 Setting automatic screen darkening
7.1.6 Image mirroring
7.1.7 Setting the trigger view
7.1.8 Setting the follow-up time for trigger view
7.1.9 Setting the display mode
7.1.10 Activating/deactivating a display mode
8 Faults and remedies
8.1 Electric and electronic system
8.1.1 Overview of problems on PROFI CAM camera system
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.2 Camera system
9.2.1 Checking the camera system for dirt
9.2.2 Cleaning the camera
9.2.3 Cleaning the switch box
9.2.4 Cleaning the monitor
10 Putting out of operation and disposal
10.1 General information
10.1.1 Putting out of operation and disposal
11 Technical terms and abbreviations
11.1 Abbreviations
11.1.1 Units
11.1.2 Abbreviations
11.1.3 Technical terms
Pre-delivery inspection.pdf:
CONVIO FLEX / CONVIO 1380CONVIO FLEX / CONVIO 1230CONVIO FLEX / CONVIO 1080CONVIO FLEX / CONVIO 930CONVIO FLEX / CONVIO 770
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of manual
1.1.2 Symbols and notes
1.2 Identification plates and identification numbers
1.2.1 Identification plate of front attachment
1.3 Operator��s Manual
1.3.1 Storing the Operator’s Manual
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Hazard areas
2.2.5 Standing between machine and front attachment
2.2.6 Persons riding on the machine
2.2.7 Fitting a front attachment or hitching a transport trailer to the machine
2.2.8 Danger of injury from rotating shafts
2.2.9 Structural alterations
2.2.10 Optional equipment and spare parts
2.2.11 Operation onl following proper putting into operation
2.2.12 Technical condition
2.2.13 Danger from damage to the machine
2.2.14 Keeping safety devices functional
2.2.15 Personal protective equipment
2.2.16 Wearing suitable clothing
2.2.17 Rng dirt and loose objects
2.2.18 Preparing thine for road travel
2.2.19 Unsuitable operating utilities
2.2.20 Safe handling of operating and auxiliary utilities
2.2.21 Environmental protection and disposal
2.2.22 Electrocution by electrical system
2.2.23 Pressurised fluids
2.2.24 Working on machine only after shutting it down
2.2.25 Maintenance operations and repair work
2.2.26 Raised machine parts and loads
2.2.27 Hazard from welding work
2.3 Safety decals on the machine
2.3.1 Structure of safety decals
2.3.2 Position of safety decals
Safety decals on the front attachment
00 0516 453 1
00 0516 414 0
00 0516 414 0
00 0516 401 0
00 0515 134 0
00 0114 052 0
00 0514 038 2
00 0516 525 0
00 0515 209 1
00 0516 063 0
00 2674 085 0
00 2674 085 0
00 2674 085 0
Warning sign on LASER PILOT* bracket
00 0515 380 0
Warning sign on rapeseed separating knife*
00 0515 209 1
00 0514 878 0
00 0516 401 0
3 Technical specifications
3.1 CONVIO FLEX / CONVIO
3.1.1 Dimensions
3.1.2 Weights
3.1.3 Weights
3.1.4 Tyre pressure
3.2 Operating utilities
3.2.1 Lubricants
3.2.2 Hydraulic oil
4 Machine preparation
4.1 Loading the front attachment
4.1.1 Loading and lashing down the front attachment
4.2 Prior to putting into operation
4.2.1 Prior to initial operation
4.2.2 Removing the transport safety equipment of the finger bar
Overview of transport safety equipment on the finger bar
Removing the transport safety equipment from the finger bar
Fitting the transport safety equipment on the carrier arms
4.2.3 Removing the transport safety equipment of the reel and of the control arms
Removing the lift eyes
Removing the reel transport safety equipment
Removing the transport safety equipment of control arms
4.2.4 Removing transport equipment
Removing the pallet*
Removing the transport supports
4.2.5 Adjusting the reel
Checking the reel
Turning the reel
4.2.6 Assembling the reel
Attaching the hydraulic cylinders at the outer reel arms
Attaching the potentiometer on the left reel arm
Hooking the hydraulic cylinder into the middle reel support arm
Fitting the tine tube
Fitting the plate
4.2.7 Removing the transport safety retainer of the hydraulic oil tank
4.2.8 Installing the LASER PILOT*
4.2.9 Adjusting the feed auger* position
Adjusting the feed auger
Changing the setting range
4.2.10 Checking the tightening torque of wheel nuts
4.2.11 Checking the hydraulic system of stabiliser wheels*
Filling the hydraulic system of the stabiliser wheels
Preparing for filling
Preparing for bleeding
4.2.12 Fitting a rear panel raiser*
4.2.13 Installing the universal drive shaft bracket
4.2.14 Fitting the soybean crop divider
4.2.15 Fitting the grain crop divider
4.2.16 Bleeding the reel hydraulic cylinders
4.2.17 Checking the basic settings of the reel
Basic reel adjustment
Checking the reel position
Checking the reel height
4.2.18 Checking the basic settings of the reel
Basic reel adjustment
Checking the reel position
Checking the reel height
4.2.19 Adjusting knives so that they move in opposite directions
Checking that the knives are moving in opposite directions
Adjusting knives so that they move in opposite directions
4.2.20 Checking the oil level in the transfer gearbox (G01)
4.2.21 Checking the oil level of angle drives (G02) and (G03)
4.2.22 Checking the hydraulic oil level
4.2.23 Adjusting the tension of the side conveyor belts
4.2.24 Adjusting the tension of the centre conveyor belt
4.2.25 Installing the switch for the left-hand rapeseed separating knife*
4.3 Chassis
4.3.1 Overview of the transport trailer support
Position of the swivelling supports
Inner swivelling supports
Outer swivelling supports
4.3.2 Adjusting the transport trailer supports
4.3.3 Visibility improvement*
4.3.4 Fitting the visibility kit* for CONVIO FLEX / CONVIO
Installing the indicator on the front attachment
Installing the indicator on the front attachment
Installing the console on the transport trailer
Installing the console on the transport trailer
4.3.5 Fitting the visibility kit* for CONVIO FLEX / CONVIO
Installing the indicator on the front attachment
Installing the console on the transport trailer
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