Claas Quadrant 3200 (744) Balers Technical System EN

File List:

00 0291 731 3.pdf
00 0296 198 1.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0291 731 3.pdf:

QUADRANT 3200with CCU 55-pinwith CCU 70-pinwithout knife drawer
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Validity of manual
General information
Important safety and hazard information
Validity for machines
Overview of machine
Overview of QUADRANT 3200 RC
09 Hydraulic system
0920 Valves
Baling pressure control valve block, QUADRANT 3200 (CCU 55-pin)
Description of function
Baling pressure control valve block QUADRANT 3200 (CCU 16 plus, 70-pin)
Description of function
Baling pressure overload protection valve block
Description of function
Description of function – Setting
QUADRANT 3200 RC, QUADRANT 3200 RF (CCU 55-pin) – External working hydraulics basic valve block
QUADRANT 3200 RC, QUADRANT 3200 RF (CCU 16plus, 70-pin) – External working hydraulics basic valve block
Pick-up valve block
Description of function
0980 Hydraulic circuit diagram
QUADRANT 3200 RC hydraulic circuit diagram (CCU 55-pin)
QUADRANT 3200 RF hydraulic circuit diagram (CCU 55-pin)
QUADRANT 3200 RC hydraulic circuit diagram (CCU 16 plus, 70-pin)
Description of function
QUADRANT 3200 RF hydraulic circuit diagram (CCU 16 plus, 70-pin)
Description of function
Steering hydraulics circuit diagram
Description of function
Working hydraulics (CCU 55-pin) – internal oil supply
Description of function
Working hydraulics (CCU 16 plus, 70-pin) – internal oil supply
Description of function
QUADRANT 3200 RC working hydraulics (CCU 55-pin) – external oil supply
Description of function – Connection of tractor hydraulics
Description of function – Working hydraulics
QUADRANT 3200 RF working hydraulics (CCU 55-pin) – external oil supply
Description of function – Connection of tractor hydraulics
Description of function – Working hydraulics
QUADRANT 3200 RC working hydraulics (CCU 16 plus, 70-pin) – external oil supply
Description of function – Tractor hydraulic system port
Description of function – Working hydraulics
QUADRANT 3200 RF working hydraulics (CCU 16 plus, 70-pin) – external oil supply
Description of function – Connection of tractor hydraulics
Description of function – Working hydraulics
Pick-up hydraulic circuit diagram
10 Electrical / Electronic equipment
1012 Modules / sensors
Module representation
Communicator version II
Key to diagram
Module pin assignment
Module A020 – Claas Control Unit (CCU, 55-pin)
Module A020 – Claas Control Unit (CCU 16 Plus, 70-pin)
1080 Electronic circuit diagram
Structure of electric system documentation
Wiring diagram
Connection list
CLAAS standard:
SCM 0 Variants of COMMUNICATOR connecting cable
Circuit diagram
Measured values table
Description of function
Connector pin assignment
SCM 01a Main power supply (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 01b Main power supply (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 06a CAN bus, power supply of modules (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 06b CAN bus, power supply of modules (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 07a ROTOCUT (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 07b ROTOCUT (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 08a Automatic cutting frame mode (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Description of function – Setting of rotor blocking solenoid coil Y58
Connector pin assignment
Interconnection list
Feed rake plugged sequence diagram
Rotor plugged sequence diagram
Cutting frame sequence diagram 1 (rotor overload)
Description of function
Cutting frame sequence diagram 2 (close cutting frame)
Description of function
Cutting frame sequence diagram 3 (open cutting frame)
Description of function
ROTOCUT control sequence diagram 1 (extend knives)
Description of function
ROTOCUT control sequence diagram 2 (retract knives)
Description of function
SCM 08b Automatic cutting frame mode (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Description of function – Setting of rotor blocking solenoid coil Y58
Connector pin assignment
Interconnection list
Feed rake plugged sequence diagram
Rotor plugged sequence diagram
Cutting frame sequence diagram 1 (rotor overload)
Description of function
Cutting frame sequence diagram 2 (close cutting frame)
Description of function
Cutting frame sequence diagram 3 (open cutting frame)
Description of function
ROTOCUT control sequence diagram 1 (extend knives)
Description of function
ROTOCUT control sequence diagram 2 (retract knives)
Description of function
SCM 09a Feed rake control, filling chamber (CCU 55-pin)
Measured values table
Description of function
Feed rake control table
Graphics: Modulation of filling chamber flap (Y245)
Connector pin assignment
Interconnection list
SCM 09b Feed rake control, filling chamber (CCU 16 plus, 70-pin)
Measured values table
Description of function
Feed rake control table
Graphics: Modulation of filling chamber flap (Y245)
Connector pin assignment
Interconnection list
SCM 09c Feed rake control, 2-sensor filling chamber (CCU 16 plus, 70-pin)
Measured values table
Description of function
Feed rake control table
Graphics: Modulation of filling chamber flap (Y245)
Graphics: Filling chamber with 2 sensors (B205)
Description of function
Connector pin assignment
Interconnection list
SCM 10a Baling pressure control (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 10b Baling pressure control (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 11a Wrapping release (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
Wrapping and fault monitoring sequence diagram 1 / 2
Description of function
Wrapping and fault monitoring sequence diagram 2 / 2
Description of function
SCM 11b Wrapping release (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
Wrapping and fault monitoring sequence diagram 1 / 2
Description of function
Wrapping and fault monitoring sequence diagram 2 / 2
Description of function
SCM 13a Ejecting the bale / QUADRANT 3200 RC (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 13b Ejecting the bale / QUADRANT 3200 RF (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 13c Ejecting the bale / QUADRANT 3200 RC (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 13d Ejecting the bale / QUADRANT 3200 RF (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 13e Ejecting the bale / QUADRANT 3200 RC (CCU 16 plus, 70-pin) with U027
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 13f Ejecting the bale / QUADRANT 3200 RF (CCU 16 plus, 70-pin) with U027
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 26a Machine monitoring (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
SCM 26b Machine monitoring (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
SCM 27a Operational status indicators (CCU 55-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
SCM 27b Operational status indicators (CCU 16 plus, 70-pin)
Measured values table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
SCM 29a Central lubrication system (CCU 55-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 29b Central lubrication system (CCU 16 plus, 70-pin)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 32a Lighting
Description of function
Connector pin assignment
Interconnection list
SCM 40a Additional sockets
Description of function
Connector pin assignment
Interconnection list
21 Feeder unit
2130 Feed assister
Feed rake control – QUADRANT 3200 (CCU – 55-pin)
Feed rake control – Filling stroke into the bale chamber
Description of function
Feed rake control – Feeding the filling chamber – Oil flow A-B
Description of function
Feed rake control – Feeding the filling chamber – Oil flow B-A
Description of function
Feed rake control – QUADRANT 3200 – (CCU 16 plus, 70-pin)
Filling stroke in bale chamber
Description of function
Feed rake control – Charging the filling chamber – Oil flow A-B
Description of function
Feed rake control – Charging the filling chamber – Oil flow B-A
Description of function
75 Central lubrication system
7515 Lines
Central lubrication system pump
Description of function
Adjustment of central lubrication system
Description of function
Position of components
Electric system

00 0296 198 1.pdf:

QUADRANT 3200as from availability of knife drawer
Table of contents
Introduction
General instructions
CCN explanation
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
0808 Main drive
Main drive
Measured values table
Description of function
09 Hydraulic system
0900 Hydraulic system – General
External oil supply with cutting unit (RC/FC) Function:External oil supply with cutting unit (RC/FC)
Connection of constant-flow hydraulic system
Description of function
Constant-pressure hydraulic system connection
Description of function
Load Sensing connection with Power Beyond
Description of function
External oil supply without cutting unit (RF) Function:External oil supply without cutting unit (RF)
Connection of constant-flow hydraulic system
Description of function
0910 Pumps
Bale pressure and working hydraulics pumps
Measured values table
0920 Valves
Baling pressure control and feed rake control valve block Hydraulic system:Baling pressure control and feed rake control valve block
up to machine number 74401662
Measured values table
from machine number 74401663
Measured values table
Baling pressure overload protection valve block
Valve block for external working hydraulics without cutting unit (RF) Hydraulic system:Valve block for external working hydraulics without cutting unit (RF)
Valve block for external working hydraulics with cutting unit (RC/FC) Hydraulic system:Valve block for external working hydraulics with cutting unit (RC/FC)
Raise/lower pick-up valve block
Description of function
Driven roller crop press valve block
Measured values table
0980 Hydraulic circuit diagram
Hydraulic circuit diagram QUADRANT 3200 RC/FC Hydraulic system:Circuit diagram QUADRANT 3200 RC/FC
Hydraulic circuit diagram QUADRANT 3200 RF Hydraulic system:Circuit diagram QUADRANT 3200 RF
10 Electrical / Electronic equipment
1005 Power supply
Main power supply Electric system:Main power supply
Measured values table
Description of function
1012 Modules / sensors
Module pin assignment
1030 Board computer / Indicators
COMMUNICATOR and printer connection Electric system:COMMUNICATOR and printer connection
Representation of COMMUNICATOR version II
Connection
COMMUNICATOR cable variants
Description of function
Cable variant with printer option
Description of function
1040 Yield measuring
Crop moisture sensor
Measured values table
Description of function
1080 Electronic circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Communication
Electric circuit diagrams Electric system:Circuit diagrams (SCM)
Main power supply with cutting unit (RC/FC)
Main power supply without cutting unit (RF)
CAN bus, power supply, modules with cutting unit (RC/FC) up to model year 2015
CAN bus, power supply, modules with cutting unit (RC/FC) from model year 2016
CAN bus, power supply Modules without cutting unit (RF)
Cutting unit (RC/FC)
Feed rake control, filling chamber
Baling pressure control
Tying release
Ejecting bales with cutting unit (RC/FC)
Ejecting bales without cutting unit (RF)
Machine monitoring
Operational status indicators
Central lubrication system with cutting unit (RC/FC)
Central lubrication system without cutting unit (RF)
Additional socket
1081 Overview of Connectors
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
Measured values table
Description of function
20 Crop feeding
2020 Pick-up
Description of function
21 Feeder unit
2125 Rotor
Automatic feeding and cutting unit Function:Automatic feeder and cutting unit
Measured values table
Description of function
Cutting frame, rotor overload sequence diagram
Activate ROTOCUT sequence diagram including knife cleaning and rotor overload
ROTOCUT deactivation including knife cleaning sequence diagram
Automatic knife change sequence diagram
2130 Feed rake
Feed rake control Function:Feed rake control
Measured values table
Description of function
Graphics: Modulation of filling chamber flap (Y245)
Feed rake control table
Feed rake control cylinder retracts
Description of function
Feed rake control cylinder extends, feeding the filling chamber
Description of function
Feed rake control cylinder blocked, filling stroke into the bale chamber
Description of function
45 Baling system
4500 Baling system
Baling pressure control and baling ram load indicator Function:Baling pressure control and baling ram load indicator
Measured values table
Description of function
Vent opening
46 Tying system
4610 Twine wrapping
Tying release Function:Tying release
Measured values table
Description of function
Sequence diagram of wrapping and fault monitoring
60 Crop discharge / straw discharge
6040 Bale discharge
Bale discharge RC Function:Bale discharge RC
Measured values table
Description of function
Bale ramp sensor adjustment
Bale discharge RF Function:Bale discharge RF
Measured values table
Description of function
Bale ramp sensor adjustment
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
7515 Lubrication system / Lines
Central lubrication system grease distribution
92 Diagnosis
9210 Error codes machine
Fault indicators on the operating terminal
Position of components
Electric system
A Terminal / modules
M Motor (electric)
R Potentiometer/resistors
T Switch – Terminal operation
U Switch – External operation
V Electronic component
X Connectors
Y Solenoid coil
Z Actual value switch
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001- 5999 Accumulator
6001- 6999 Valve, mechanically actuated
7001- 7999 Valve, hydraulically actuated
9001- 9999 Measuring points / Gauges Position of components

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring ��� terminal socket
5.2 Testing and measuring ��� ISOBUS socket
5.3 Testing and measuring ��� diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignmen lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
BUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors