Claas Quadrant 5200 (J31) Balers Technical System EN

File List:

00 0300 761 4.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 147 1.pdf
00 0305 772 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0300 761 4.pdf:

QUADRANT 5200
Table of contents
Introduction
Safety rules
Safety and hazard information
Marking of warnings and hazard prevention notes
Validity of manual
Validity of manual
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
0410 Service brake trailed machine
Hydraulic service brake
Single axle
Tandem axle
Pneumatic service brake
Single axle
Tandem axle
Dual-line brake trailer brake valve
Description of function
Testing and adjustment
0808 Main drive
Main drive
Measured values table
Description of function
09 Hydraulic system
0900 Hydraulic system – General
External oil supply with cutting unit (RC/FC)
Connection of constant-flow hydraulic system
Description of function
Constant-pressure hydraulic system connection
Description of function
Load Sensing connection with Power Beyond
Description of function
External oil supply without cutting unit (RF)
Connection of constant-flow hydraulic system
Description of function
Constant-pressure hydraulic system connection
Description of function
Load Sensing connection with Power Beyond
Description of function
0910 Pumps
Bale pressure and working hydraulics pumps
Measured values table
0920 Valves
Baling pressure control and feed rake control valve block
Measured values table
Valve block for external working hydraulics with cutting unit (RC/FC)
Valve block for external working hydraulics without cutting unit (RF)
Raise/lower pick-up valve block
Description of function
Pick-up drive valve block
Driven roller crop press valve block
Measured values table
0980 Hydraulic circuit diagram
QUADRANT 5200 RC/FC hydraulic circuit diagrams
QUADRANT 5200 RC/FC without hydraulic pick-up
QUADRANT 5200 RC/FC with hydraulic pick-up up to J3100400
QUADRANT 5200 RC/FC with hydraulic pick-up from J3100401
QUADRANT 5200 RF hydraulic circuit diagrams
QUADRANT 5200 RF without hydraulic pick-up and without bale ejector
QUADRANT 5200 RF without hydraulic pick-up
QUADRANT 5200 RF with hydraulic pick-up up to J3100400
QUADRANT 5200 RF with hydraulic pick-up from J3100401
10 Electrical / Electronic equipment
1005 Power supply
Main power supply
Measured values table
Description of function
1012 Modules / sensors
Module pin assignment
A020 CLAAS CONTROL UNIT module
Module pin assignment
A195 Bailing pressure adjustment module
Module pin assignment
A204 Bale weighing system module
1040 Yield measuring
Crop moisture sensor
Measured values table
Description of function
Bale weighing system
Description of function
1080 Electrical circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Communication
Electric circuit diagrams
SCM00a: Retrofit kit on the tractor for power supply via ISOBUS connector
SCM00b: Tractor – baler Y cable
SCM01: Main power supply, CAN bus and diagnosis
SCM02: CCU and pick-up drive module
SCM03: External working hydraulics solenoid coils
SCM04: Baling pressure and feed rake control, tying release, ventilation plate adjustment, service socket solenoid coils
SCM05: Drive and feed rake speed, filling chamber, twine break, oil level sensors
SCM06: Baling ram load indicator, flywheel brake sensor, cutting frame sensor, rotor, central lubrication system
SCM07: Knife drawer sensors
SCM08: Bale ramp, bale ejector and bale ramp operation sensors
SCM09: Knife drawer operation
SCM10: Baling pressure, tying monitoring, bale length and moisture and feed rake control sensors
SCM11 to J3100315: Baling pressure selection / worklights module
SCM11 from J3100316: Baling pressure selection / worklights and bale weighing system module
SCM12: Baling pressure adjustment and knotter monitoring sensors
SCM13: Work lights
SCM14: Front and lateral lighting
SCM15a: Rear lighting
1081 Overview of connectors
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
Measured values table
Description of function
1097 Testing / Measuring / Adjusting
20 Crop feeding
2020 Pick-up
Measured values table
Description of function
21 Feeder unit
2125 Rotor
Automatic feeding and cutting unit
Measured values table
Description of function
Cutting frame, rotor overload sequence diagram
Activate ROTOCUT sequence diagram including knife cleaning and rotor overload
ROTOCUT deactivation including knife cleaning sequence diagram
Automatic knife change sequence diagram
2130 Feed rake
Feed rake control
Measured values table
Description of function
Graphics: Modulation of filling chamber flap (Y245)
Feed rake control table
Feed rake control cylinder retracts
Description of function
Feed rake control cylinder extends, feeding the filling chamber
Description of function
Feed rake control cylinder blocked, filling stroke into the bale chamber
Description of function
45 Baling system
4500 Baling system
Baling pressure control
Measured values table
Description of function
Automatic baling pressure control
Graphics: Schematic representation of automatic baling pressure control
Vent opening
Baling ram load indicator (up to CCU software version 1.2.0)
Measured values table
Description of function
Baling ram load indicator (from CCU software version 1.3.0)
Measured values table
Description of function
46 Tying system
4610 Twine wrapping
Tying system
Measured values table
Description of function
Sequence diagram of tying and fault monitoring
60 Crop discharge / straw discharge
6040 Bale discharge
Bale discharge RC/FC
Measured values table
Description of function
Bale ramp sensor adjustment
Bale discharge RF
Measured values table
Description of function
Bale ramp sensor adjustment
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
7515 Lubrication system / Lines
Central lubrication system grease distribution (up to J3100456)
Central lubrication system grease distribution (from J3100457)
Chain lubrication
Description of function
92 Diagnosis
9210 Error codes machine
Machine fault code list (DTC)
DTC (Diagnostic Trouble Code) overview
FMI fault codes
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (Multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (No signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
Position of components
Electric system
A Terminal / modules
E Lighting
M Motor (electric)
R Potentiometer / resistors
U Switch – External operation
V Electronic component
X Connectors
Y Solenoid coil
Z Actual value switch
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
4001-4999 Restrictor / orifice plate
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated
9001-9999 Measuring points / Gauges

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 147 1.pdf:

QUADRANT 5200
Table of contents
Introduction
Notes on the manual
Validity of manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury due to rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
0410 Service brake trailed machine
Hydraulic service brake
Single axle
Tandem axle
Pneumatic service brake
Single axle
Tandem axle
Dual-line brake trailer brake valve
Description of function
Testing and adjustment
0808 Main drive
Main drive
Measured values table
Description of function
09 Hydraulic system
0900 Hydraulic system – General
External oil supply with cutting unit
Connection of constant-flow hydraulic system
Description of function
Constant-pressure hydraulic system connection
Description of function
Load Sensing connection with Power Beyond
Description of function
0910 Pumps
Bale pressure and working hydraulics pumps
Measured values table
0920 Valves
Baling pressure control and feed rake control valve block
Measured values table
External working hydraulics without hydraulic pick-up valve block
External working hydraulics with hydraulic pick-up valve block
Raise/lower pick-up valve block
Description of function
0980 Hydraulic circuit diagram
QUADRANT 5200 hydraulic circuit diagrams
QUADRANT 5200 without hydraulic pick-up
QUADRANT 5200 with hydraulic pick-up
Hydraulically folding gauge wheels OPTION
10 Electrical / Electronic equipment
1005 Power supply
Main power supply
Measured values table
Description of function
1012 Modules / sensors
Module pin assignment
A020 CLAAS CONTROL UNIT module
Module pin assignment
A195 Bailing pressure adjustment module
Module pin assignment
A204 Bale weighing system module
1040 Yield measuring
Crop moisture sensor
Measured values table
Description of function
Bale weighing system
Description of function
1080 Electrical circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Communication
Electric circuit diagrams
SCM00a: Retrofit kit on the tractor for power supply via ISOBUS connector
SCM00b: Tractor – baler Y cable
SCM01: Main power supply, CAN bus and diagnosis
SCM05: Filling chamber, twine break sensors
SCM06: Flywheel brake sensor, cutting frame sensor, rotor, central lubrication system
SCM07: Knife drawer sensors
SCM09: Knife drawer operation
SCM 10: CCU module, pick-up drive, drive and feed rake speed, oil level, external working hydraulics solenoid coils
SCM 11: Baling pressure selection / work lights and bale weighing system module
SCM12: Baling pressure adjustment and knotter monitoring sensors
SCM13: Work lights
SCM14: Front and lateral lighting
SCM15a: Standard rear lighting
SCM 20: Baling pressure and feed rake control, tying release, bale length, ventilation plate adjustment, service socket
SCM 30: Bale ramp and bale moisture, bale ejector and bale ramp operation sensors
SCM 50: Chain lubrication oil level actual value switch option
1081 Overview of connectors
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
Measured values table
Description of function
1097 Testing / Measuring / Adjusting
20 Crop feeding
2020 Pick-up
Measured values table
Description of function
Pick-up with hydraulically folding gauge wheels
Measured values table
Description of function
2097 Testing / Measuring / Adjusting
Testing and adjusting crop feeding
Pick-up drive
Calibration of pick-up speed
21 Feeder unit
2125 Rotor
Automatic feeding and cutting unit
Measured values table
Description of function
Cutting frame, rotor overload sequence diagram
Activate ROTOCUT sequence diagram including knife cleaning and rotor overload
ROTOCUT deactivation including knife cleaning sequence diagram
Automatic knife change sequence diagram
2130 Feed rake
Feed rake control
Measured values table
Description of function
Graphics: Modulation of filling chamber flap (Y245)
Feed rake control table
Feed rake control cylinder retracts
Description of function
Feed rake control cylinder extends, feeding the filling chamber
Description of function
Feed rake control cylinder blocked, filling stroke into the bale chamber
Description of function
45 Baling system
4500 Baling system
Baling pressure control
Measured values table
Description of function
Automatic baling pressure control
Graphics: Schematic representation of automatic baling pressure control
Vent opening
Baling ram load indicator (from CCU software version 1.3.0)
Measured values table
Description of function
46 Tying system
4610 Twine wrapping
Tying system
Measured values table
Description of function
Sequence diagram of tying and fault monitoring
60 Crop discharge / straw discharge
6040 Bale discharge
Bale discharge
Measured values table
Description of function
Bale ramp sensor adjustment
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
7515 Lubrication system / Lines
Central lubrication system grease distribution (from J3100457)
Chain lubrication without hydraulic pick-up
Description of function
Chain lubrication with hydraulic pick-up
Description of function
Adjusting the oil quantity
92 Diagnosis
9210 Error codes machine
Machine fault code list (DTC)
DTC (Diagnostic Trouble Code) overview
FMI fault codes
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (Multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (No signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
Position of components
Electric system
A Terminal / modules
E Lighting
M Motor (electric)
R Potentiometer / resistors
U Switches – External operation
V Electronic component
X Connectors
Y Solenoid coil
Z Actual value switches
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated
9001-9999 Measuring points / Gauges

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring ��� terminal socket
5.2 Testing and measuring ��� ISOBUS socket
5.3 Testing and measuring ��� diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronw of connectors