Claas Quantum 3800 K 3500 P-K-S (613) Loader Wagons Operator Manual ES

File List:

00 0293 130 9.pdf

00 0293 130 9.pdf:

QUANTUM 3800 KQUANTUM 3800 PQUANTUM 3500 KQUANTUM 3500 PQUANTUM 3500 S
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Instruction manual and other sources of information
Meaning of the instruction manual
2.2.2 Qualification of personnel and organization
Requirements of all people who work with the machine
2.2.3 Danger to children
Children in danger
2.2.4 Machine coupling
Tractor coupling with machine
2.2.5 Modifications to the machine
Construction modifications
2.2.6 Supplementary equipment and spare parts
Supplementary equipment and spare parts
2.2.7 Jobs and accompanying persons
Control of the machine running
Accompanying instructors during work
2.2.8 Perfect technical condition
Use only after proper delivery inspection
Use only after correct commissioning
Perfect technical condition of the machine
Danger due to machine failure
Comply with technical limit values
2.2.9 Danger zones
Danger zones
Stand between the machine and the tractor
Objects that are thrown
Danger with connected drive
Danger of injury when taking power
Danger of injury to the cardan shaft
Danger due to coasting parts
2.2.10 Protection devices
Keep protective devices operational
2.2.11 Personal protective equipment
personal protective equipment
Wear appropriate clothing
2.2.12 Safety symbols
Keep safety decals legible
2.2.13 Road safety
Dangers when driving on the road and in the countryside
Danger of tipping over
Prepare the machine for road use
Park the machine safely
Unsupervised parking of the tractor with the machine
Keep the machine free of foreign objects
2.2.14 Consumables
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Environment and waste disposal
2.2.15 Sources of danger in the machine
Electrical shock from electrical equipment
Vibrations can cause health damage
Liquids under pressure
Air under presure
Hot surfaces
2.2.16 Dangers when getting on and off
Get on and off safely
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Summary QUANTUM 3800 K / 3500 K
3.1.2 Summary QUANTUM 3500 S
3.1.3 Summary QUANTUM 3800 P / 3500 P
3.1.4 Machine operating mode
Loading and silage trailer operating mode
3.2 Optional equipment
3.2.1 Battery cable*
3.2.2 Drawbar extension for hitch hitch*
3.2.3 Triple hydraulic connection for the tractor*
3.3 Identification plates and identification numbers
3.3.1 Machine identification plate
3.3.2 Lance identification plate
3.3.3 Shooting eyelet identification plate
4 Control and display instruments
4.1 Control elements
4.1.1 Cutting table
4.1.2 Parking brake
4.1.3 Air brake
4.1.4 Blades
4.1.5 Control panel
5 Technical data
5.1 QUANTUM 3800K
5.1.1 Measurements
5.1.2 Weights
5.1.3 Pickup
5.1.4 Cutting mechanism
5.1.5 Tire air pressure
5.1.6 Requirements for the tractor
5.1.7 Electrical installation
5.1.8 PTO speed
5.1.9 Acoustic intensity level
5.1.10 Lubricants
5.2 QUANTUM 3800P
5.2.1 Measurements
5.2.2 Weights
5.2.3 Pickup
5.2.4 Cutting mechanism
5.2.5 Tire air pressure
5.2.6 Requirements for the tractor
5.2.7 Electrical installation
5.2.8 PTO speed
5.2.9 Acoustic intensity level
5.2.10 Lubricants
5.3 QUANTUM 3500K
5.3.1 Measurements
5.3.2 Weights
5.3.3 Pickup
5.3.4 Cutting mechanism
5.3.5 Tire air pressure
5.3.6 Requirements for the tractor
5.3.7 Electrical installation
5.3.8 PTO speed
5.3.9 Acoustic intensity level
5.3.10 Lubricants
5.4 QUANTUM 3500P
5.4.1 Measurements
5.4.2 Weights
5.4.3 Pickup
5.4.4 Cutting mechanism
5.4.5 Tire air pressure
5.4.6 Requirements for the tractor
5.4.7 Electrical installation
5.4.8 PTO speed
5.4.9 Acoustic intensity level
5.4.10 Lubricants
5.5 QUANTUM 3500 S
5.5.1 Measurements
5.5.2 Weights
5.5.3 Pickup
5.5.4 Cutting mechanism
5.5.5 Tire air pressure
5.5.6 Requirements for the tractor
5.5.7 Electrical installation
5.5.8 Power take-off speed
5.5.9 Acoustic intensity level
5.5.10 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.2 Assemble the machine
6.2.1 Supply package summary
6.2.2 Assemble onboard wall supplements
6.2.3 Mount the cardan shaft on the machine
6.2.4 Mount optional equipment
6.3 Access jobs and maintenance positions
6.3.1 Access and leave the cargo space
6.4 Adapt the tractor
6.4.1 Hooking device
6.4.2 Adapt the tractor’s pneumatic brake equipment
6.5 Adapt the machine
6.5.1 Adapt the hydraulic installation
Open hydraulic system (standard system)
Closed hydraulic system
6.5.2 Adjusting the hydraulic articulated drawbar
Hydraulic articulated drawbar – hitch with pull eye
Adjust the piston rod
Fill the pressure accumulator of the articulated lance
6.6 Hooking the machine to the tractor
6.6.1 General instructions
6.6.2 Connect the cable for electrical installation
6.6.3 Connect the control panel
6.6.4 Attach the hydraulic hoses
Hydraulic connection
Connection to fix the caster wheels on the steering axle*
6.6.5 Hooking the lance with the shooting eye
6.6.6 Check the length of the cardan shaft
Shortest operating position of the cardan shaft
Longest operating position of the cardan shaft
6.6.7 Adapt the length of the cardan shaft
6.6.8 Assemble the cardan shaft
6.6.9 Connect the pneumatic brake*
6.6.10 Connect the hydraulic brake*
6.6.11 Place the support leg upwards
6.6.12 Release the parking brake
6.6.13 Remove the shims
6.7 Uncoupling the machine from the tractor
6.7.1 Warnings to take into account
6.7.2 Fit with shims
6.7.3 Set the parking brake
6.7.4 Remove the support leg
6.7.5 Dismantle the cardan shaft
6.7.6 unplug the cable for electrical installation
6.7.7 Remove the control panel
6.7.8 Uncouple the hydraulic pipes
6.7.9 Disengaging the pneumatic brake
6.7.10 Separate the hydraulic brake* from the tractor
6.8 Load the machine and tie it down
6.8.1 Load the machine and tie it down
7 Management
7.1 Driving with the self-loading trailer
7.1.1 Check before the trip
7.1.2 Maneuvering the machine with a tractor without pneumatic brake equipment
7.2 Driving on the road
7.2.1 General instructions
7.2.2 Types of license required for Germany
7.2.3 Documentation that must be carried
7.2.4 Modifications to the machine
7.2.5 Registration obligation and signage obligation
7.2.6 Regular checks under art. 29 StVZO
7.2.7 Driving on public roads
7.2.8 Work focuses
7.3 Adjust before loading
7.3.1 Adjust before loading
7.3.2 Adjust the working height of the pickup
7.3.3 Adjust the retaining plate
7.4 loading the trailer
7.4.1 Fill the cargo space evenly
7.4.2 Lock the standard steering axle*
Lock the standard steering axle:
Unlock the standard steering axle:
7.5 Unload the trailer
7.5.1 Open the tailgate
7.5.2 Split tailgate
Open the lower and upper tailgate
Open the bottom of the tailgate
Fully open the tailgate
7.6 Putting the trailer into operation
7.6.1 Put the self-loading trailer into operation
7.7 Control panel, control
7.7.1 Control panel, general instructions
7.7.2 Load
Dry fodder supplement
7.7.3 Conveyor bottom
7.7.4 Open the cutting table
7.7.5 Full Screen Display
7.7.6 Download
Empty cargo space
Open the tailgate
Close the tailgate
8 Incident and solution
8.1 Emergency management
8.1.1 Work steps before emergency handling
8.1.2 Manually operate the hydraulic valves
8.2 Chassis
8.2.1 Change the wheel
8.3 Electrical installation
8.3.1 Defective bulbs
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 10 hours of service
9.1.3 Every 8 hours of service or daily
9.1.4 Every 20 hours of service
9.1.5 Every 100 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 1000 hours of operation or every 2 years
9.1.9 Every 5 years
9.1.10 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Change main gear oil
9.2.4 Check the oil level of the metering roller gear*
Rear metering roller gear
Front metering roller gear
9.2.5 Change the metering roller gear oil
9.2.6 Check the oil level of the conveyor bottom gear
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Check main drive shift clutch* and adjust
9.3.3 Check the shift clutch of the metering roller drive* and adjust it
9.4 Cardan shaft
9.4.1 Perform cardan shaft maintenance*
9.4.2 Remove and install the cardan shaft protection
9.5 Chassis
9.5.1 Check tire pressure
9.5.2 Retighten the wheel nuts
9.5.3 Check the steering axle pneumatic spring
9.6 Brake
9.6.1 Carry out a visual check of the brake equipment
9.6.2 Carry out a test of the operation of the brake equipment
9.6.3 Empty the water from the compressed air tank*
9.6.4 Clean the pipe air filter*
9.6.5 Check the piston stroke of the brake cylinders*
9.6.6 Brake pads
9.7 Drives
9.7.1 Perform chain maintenance
9.7.2 Check the drive chain
9.7.3 Tension the pickup drive chain
9.7.4 Check the main drive chain
9.7.5 Check and tension the drive chains of the metering rollers*
Tension the left drive chain
Tension the right drive chain
9.8 Hydraulic installation
9.8.1 Relieve pressure in the hydraulic system
9.8.2 Check the hydraulic hoses
9.8.3 Check the pressure accumulator
9.8.4 Check the pressure relief valve and adjust it
9.9 Electrical and electronic system
9.9.1 Control lighting
9.9.2 Adjust the Reed switch
9.10 Pickup
9.10.1 Check the rollers
9.10.2 Control automatic chain lubrication
9.11 Knife box
9.11.1 Open and close the cutting table
Open the cutting table
Close the cutting table
9.11.2 Check the blades
9.11.3 Remove blades
9.11.4 Assemble blades
9.11.5 Adjust the pretensioning of the blades
9.11.6 Adjust the cutting table
9.11.7 Check the cutting table pressure spring
9.11.8 Adjust the drainer box
9.11.9 Clean the cutting table
9.12 Conveyor bottom
9.12.1 Check the feed blades
9.12.2 Tension the conveyor bottom chains
9.13 Assembly and body parts
9.13.1 Adjust the tailgate
Adjust hydraulic cylinders
Adjust support
9.13.2 Check the tailgate pressure spring
9.13.3 Check the shims
9.13.4 Eliminate crop remains
9.13.5 Check the fixing material
9.13.6 Clean the machine
9.13.7 Maintain the machine
9.14 Greasing scheme
9.14.1 Grease the lubrication points every 8 hours of service
9.14.2 Grease the lubrication points every 20 hours of service
9.14.3 Grease the lubrication points every 100 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 QUANTUM 3800K / 3800P / 3500K / 3500P / 3500S
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Abbreviations
12.1.2 Technicalities