Claas Rollant 454 Uniwrap (769) Balers Operator Manual EN

File List:

00 0288 014 3.pdf
00 0288 023 2.pdf
00 0288 023 3.pdf
00 0292 288 0.pdf
00 0292 299 0.pdf
00 0292 303 0.pdf
00 0292 310 5.pdf
00 0292 333 0.pdf
00 0292 625 4.pdf
00 0295 631 4.pdf
00 0296 734 0.pdf
00 0301 051 0.pdf
00 2348 408 0.pdf
00 2348 427 0.pdf

00 0288 014 3.pdf:

EASY on board app
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Qualified specialist workshop
1.1.5 Maintenance notes
1.1.6 Notes on warranty
1.1.7 Spare parts and technical questions
1.1.8 Technical requirements
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Requirements made on all persons working with the product
2.2.3 Hazard areas
2.2.4 Check interactions with self-propelled machines / tractors and implements
2.2.5 Structural changes
2.2.6 Optional equipment and spare parts
2.2.7 Technical status
2.2.8 Hazard caused by damage to the product
2.2.9 Visibility of work area
2.2.10 Glare and reflections
2.2.11 Unintentional triggering of functions
2.2.12 Hazards caused by signal tones
2.2.13 Unauthorised use
2.2.14 Use of mobile terminal outside the cab
2.2.15 Follow the safety instructions
2.2.16 Respecting technical limit values
2.2.17 Preparing the product for road travel
2.2.18 Hazards when driving on the road and on the field
2.2.19 Hazards when driving on the road with an ISOBUS implement
2.2.20 Switching off the mobile terminal while driving
2.2.21 Hazards from disturbance of WLAN environment
2.2.22 Hazards from covering up the App
2.2.23 Hazards caused by malfunctions of the app
2.2.24 Raised machine parts and loads
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CWI
3.1.2 Functions of CWI
3.2 Identification plates and identification numbers
3.2.1 CWI identification plate
3.3 Information on the product
3.3.1 Factory settings
3.3.2 Software and hardware version
3.3.3 Seal on the CWI
4 Operating and display elements
4.1 CLAAS Wireless Interface (CWI)
4.1.1 CWI operating elements
4.2 CWI Setup App
4.2.1 Overview of screen
4.2.2 Buttons
4.2.3 main menu
4.2.4 menu
4.2.5 sub-menu
5 Technical specifications
5.1 CLAAS Wireless Interface (CWI)
5.1.1 Specification
6 Preparing the product
6.1 Installing the product
6.1.1 Installing the CWI Setup app
6.1.2 Installing the EASY on board app
6.1.3 Connecting the tablet
7 Operation
7.1 Initial operation
7.1.1 Establishing the WLAN connection for the first time
7.1.2 Changing factory settings
7.1.3 Establishing the WLAN connection
7.2 CWI Setup App
7.2.1 Calling up menus
7.2.2 Establishing a secure data connection
7.2.3 Deleting a secure data connection
7.2.4 Displaying the software version
7.3 CWI Setup – Settings
7.3.1 Changing settings
7.3.2 Switching LEDs on and off
7.4 CWI setup – Advanced settings
7.4.1 Deleting the connection partner in CWI
7.4.2 Deleting the connection partner on the tablet
7.4.3 Resetting the CWI to factory settings
7.4.4 Resetting the tablet to factory settings
7.4.5 Switching the CAN filter on and off
7.5 EASY on board App
7.5.1 Launching Operator’s Manual
8 Faults and remedies
8.1 Overview of problems
8.1.1 CWI faults
8.1.2 Fault message: USB charging connection was disconnected
8.1.3 Fault message: Tablet outside WLAN reception area
8.1.4 Fault message: Screen locked
9 Maintenance
9.1 Maintenance schedules
9.1.1 Daily
9.2 Tablet
9.2.1 Cleaning the tablet
9.2.2 Downloading software updates
9.2.3 Updating the operating system
10 Putting out of operation and disposal
10.1 General information
10.1.1 Decommissioning and disposal
11 EC declaration of conformity
11.1 CLAAS Wireless Interface (CWI)
11.1.1 EU Declaration of conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Abbreviations
12.1.2 Technical terms

00 0288 023 2.pdf:

ROLLANT 454 UNIWRAPROLLANT 455 UNIWRAP
Table of contents
1 Introduction
1.1 General information
1.1.1 Manual validity
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance notes
1.1.7 Notes on warranty
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Using in line with intended usage
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Presence between tractor and machine
2.2.7 Persons riding on the machine
2.2.8 Hitching the tractor to the machine
2.2.9 Danger of injury from rotating shafts
2.2.10 Structural alterations
2.2.11 Optional equipment and spare parts
2.2.12 Controlling the tractor when it is running
2.2.13 Operation only after proper putting into operation
2.2.14 Technical condition
2.2.15 Danger from damage to the machine
2.2.16 Complying with technical limit values
2.2.17 Danger from continued running of machine parts
2.2.18 Keeping safety devices functional
2.2.19 Personal protective equipment
2.2.20 Wearing suitable clothing
2.2.21 Removing dirt and loose objects
2.2.22 Preparing the machine for road travel
2.2.23 Risks when driving on the road and in the field
2.2.24 Parking the machine safely
2.2.25 Unsupervised parking
2.2.26 Unsuitable operating materials
2.2.27 Safe handling of operating and auxiliary utilities
2.2.28 Environmental protection and disposal
2.2.29 Fire prevention
2.2.30 Highly dangerous electric shock from the overhead power lines
2.2.31 Electrocution by electrical system
2.2.32 Pressurised fluids
2.2.33 Compressed air
2.2.34 Hot surfaces
2.2.35 Working on machine only after shutting it down
2.2.36 Maintenance work and repairs
2.2.37 Raised machine parts and loads
2.2.38 Risks related to welding work
2.3 Safety decals
2.3.1 Layout of safety decals
2.3.2 Location of safety stickers
3 Machine description
3.1 Existing models
3.1.1 Machine description
3.2 Overview and functions
3.2.1 Left-hand side
3.2.2 Right-hand side
3.2.3 Roller identification
3.3 Safety equipment
3.3.1 Indicator lights
3.3.2 Reflective equipment
Clearance reflectors*
3.3.3 Wheel chocks
3.3.4 Parking brake
Parking brake with lever*
Parking brake with crank handle*
Applying the parking brake
Releasing the parking brake
3.3.5 Jack stand
3.3.6 Locking the tailgate
3.3.7 Locking the film guiding rollers*
3.3.8 Locking the pick-up
3.3.9 Extinguisher
3.3.10 Emergency stop
3.3.11 Safety arm
3.4 Working and service areas
3.4.1 General points
3.4.2 Upper section of the baler
3.4.3 Rear section of the baler/wrapper
3.5 Identification plate and serial number
3.5.1 Replacement parts and technical information
3.5.2 Serial number, identification number or VIN code
3.5.3 Machine identification plate
Identification plate for a machine with European certification
Identification plate for a machine without European certification
Identification plate for countries in the Customs Union (Belarus, Kazakhstan, Russia)
3.5.4 Drawbar identification plate*
3.5.5 Axle identification plate
3.6 Information on the machine
3.6.1 Location of information stickers
3.7 General operating principle
3.7.1 General points
3.7.2 Baling cycle
3.7.3 Bale wrapping cycle
3.7.4 Complete baling-wrapping cycle for one bale
3.7.5 Coverage
3.7.6 Work modes
3.7.7 Hill mode
3.8 Control terminal
3.8.1 Control terminal
3.8.2 ISOBUS connection
3.8.3 EASY on board
3.9 Transmission and drive
3.9.1 Power transmission
3.9.2 Main drive
3.9.3 Pick-up drive
3.9.4 Rotor drive
3.9.5 Drive chains
3.10 Coupling frame
3.10.1 Types of hitch
3.11 Crop feeding
3.11.1 Pick-up
3.11.2 Crop guard
3.11.3 Short crop plate (optional)
3.11.4 Roller crop press (option)
3.12 Feeder unit
3.12.1 RotoCut cutting unit
3.12.2 Automatic deactivation of the knives at the end of baling
3.12.3 Unblocking the rotor
3.13 Baling system
3.13.1 Bale chamber and rollers
3.13.2 Baling cycle
3.13.3 MPS (Maximum Pressure System or oscillating segment) with hydraulic control
3.14 Tying system
3.14.1 Tying categories and types
3.14.2 Comfort tying
3.14.3 Tying setting
3.14.4 Net tying
3.14.5 Film tying
3.14.6 Spare net storage
3.14.7 Spare film / net storage*
3.14.8 Net box* (net tying)
3.14.9 Film / net box* (film / net tying*)
3.14.10 Tying electromagnetic brake
3.15 Bale wrapper
3.15.1 Setting the wrapping
3.15.2 Tipper
3.15.3 Wrapping table
3.15.4 Wrapping arm
3.15.5 Drawing device
3.15.6 Safety arm
3.15.7 Cutter
3.15.8 Wrapping film box
3.16 Lubricating oil system
3.16.1 Automatic chain lubrication
3.17 Greasing system
3.17.1 General points
3.17.2 Manual central lubrication (optional)
3.17.3 Automatic mechanical central lubrication (optional)
3.17.4 Electric automatic central lubrication (option)
3.18 Brake
3.18.1 General points
3.18.2 Hydraulic brakes
3.18.3 Active hydraulic brakes
3.18.4 Pneumatic brakes
3.19 Hydraulic system
3.19.1 Hydraulic blocks
3.19.2 Baler hydraulic block
3.19.3 Wrapper hydraulic block
3.19.4 Hydraulic circuit filter
3.19.5 Continuous hydraulic circulation*
3.19.6 Load-Sensing (optional)
3.20 Equipment
3.20.1 Ladder
3.20.2 Step
3.20.3 Electronic module
3.20.4 Anti-theft device*
3.20.5 Wrapping film compensator
3.20.6 82% drawing device (optional)
3.20.7 Bale twister (optional)
3.20.8 Bale discharge mat (optional)
3.20.9 Work light (optional)
3.20.10 Registration plate (depending on the country)
3.20.11 Tool box (optional)
4 Operating and display elements
4.1 COMMUNICATOR II
4.1.1 Presentation
4.1.2 Description of the COMMUNICATOR menus
4.2 ISOBUS terminal
4.2.1 Presentation
4.2.2 General points
4.3 CLAAS Medium Terminal
4.3.1 Presentation
4.3.2 Screen
4.3.3 Key identification
4.3.4 Home page
4.3.5 Description of the CLAAS Medium Terminal Menus
4.4 EASY on board
4.4.1 Presentation
4.4.2 General points
5 Technical specifications
5.1 Baler
5.1.1 Dimensions
5.1.2 Weight
5.1.3 Hitching
5.1.4 Universal drive shaft
5.1.5 Feeding and baling
5.1.6 Tying device
5.1.7 Wrapper
5.1.8 Wrapping film
5.1.9 Wheels
5.1.10 Braking
5.1.11 Hydraulic circuit
5.1.12 Greasing and lubrication
5.1.13 Bolt tightening torques
5.1.14 Noise level
5.2 Safety devices
5.2.1 Shear bolts
5.2.2 Torque limiter
5.2.3 Wrapper
5.3 Operating utilities
5.3.1 Lubricants
5.3.2 Tying net
5.3.3 Tying film
5.3.4 Wrapping film
5.4 Tractor
5.4.1 Power required
5.4.2 Maximum authorised weight of the towing vehicle
5.4.3 Hitching
5.4.4 Power take-off
5.4.5 Electrical connections
5.4.6 Hydraulic connections
5.4.7 Hydraulic oil and circuit
5.4.8 Braking
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Stopping and securing the tractor and machine
6.2 Adapting the tractor
6.2.1 Checking the protective guard on the tractor PTO shaft
6.2.2 Configuring the tractor air brake system
6.2.3 Installing the COMMUNICATOR II*
6.2.4 Battery cable*
6.3 Adapting the machine
6.3.1 Recommendations
6.3.2 Adapting clevis hitch / swinging drawbar
6.3.3 Overlap of the universal drive shaft
6.3.4 Adapting the length of the universal drive shaft
6.4 Hitching the machine
6.4.1 Locking the hitch
6.4.2 Rubber shock absorber
6.4.3 Universal drive shaft safety advice
6.4.4 Fitting the universal drive shaft
6.4.5 Machine not equipped with Load-Sensing
6.4.6 Machine equipped with Load-Sensing and tractor with Load-Sensing connectors
6.4.7 Machine equipped with Load-Sensing and tractor without Load-Sensing connectors
6.4.8 Hydraulic brakes
6.4.9 Active hydraulic brakes
6.4.10 Pneumatic brake
6.4.11 Identifying the electrical cables
6.4.12 Lighting
6.4.13 Power supply for the baler and the COMMUNICATOR
6.4.14 Power supply for the baler using the ISOBUS cable
6.4.15 Baler power supply with
6.5 Preparing fieldwork
6.5.1 Pick-up wheels
6.5.2 Pick-up height
6.5.3 Crop guard
6.5.4 Roller crop presses
6.6 Axle
6.6.1 Position of the stub axles
6.6.2 Changing the position of the stub axles
6.7 Net tying
6.7.1 Quality of the net
6.7.2 Fitting the net (net tying*)
6.7.3 Adjusting the net tying brake
6.8 Film / net tying
6.8.1 Quality of the net
6.8.2 Tying film quality
6.8.3 Fitting the film* or net* roller (film / net tying*)
6.8.4 Fitting the film (film / net tying*)
6.8.5 Fitting the net (film / net tying*)
6.8.6 Adjusting the film / net tying brake
6.9 Cutting unit
6.9.1 Safety advice
6.9.2 Checking
6.9.3 Fitting the knives
6.9.4 Fitting the dummy knives*
6.9.5 Unused knives and dummy knives
6.10 Baling chamber
6.10.1 Baling pressure setting
6.10.2 Setting the MPS
6.11 Bale wrapper
6.11.1 Wrapping film box
6.11.2 Wrapping film quality
6.11.3 Fitting the wrapping film roller
6.11.4 Fitting wrapping film in the cutter (depending on equipment)
6.11.5 Coverage
6.12 Loading the machine
6.12.1 Lashing the baler
6.12.2 Lifting points
6.12.3 Lifting
7 Operation
7.1 General information
7.1.1 Baler user
7.1.2 Wrapping
7.1.3 Opening the flaps, hoods and covers
Side flaps
Left pick-up housing
Upper cover
7.1.4 Wrapping film box flaps
7.1.5 Resetting the tying knife
7.2 Travelling with the baler
7.2.1 Checking the equipment
7.2.2 Preparing for transportation
7.2.3 Travelling on the road
7.2.4 Arriving at the field
7.2.5 Driving in fields
7.2.6 Parking
7.3 Before each usage
7.3.1 Universal drive shaft
7.3.2 Reminders
7.3.3 Baler maintenance
7.3.4 Checking the equipment
7.3.5 Safety devices
7.3.6 Periods of very hot weather
7.4 Commissioning in the field
7.4.1 User advice
7.4.2 Operational guidelines for film tying*
Film rollers
Baling / tying parameters
Bale coverage
Bale exiting the bale chamber
Extreme conditions
7.4.3 Bale twister (option)
Setting the working position
Transport position
Removing the twister
Fitting the twister
7.4.4 Bale discharge mat (optional)
7.4.5 Starting the machine
7.4.6 Coverage
7.4.7 Hill mode
7.5 Pick-up
7.5.1 Important
7.6 Tying
7.6.1 Bale settings
7.6.2 Replacing the film or net roller
7.7 Bale parameters
7.7.1 Bale settings
7.8 COMMUNICATOR II
7.8.1 Counters Menu
Resetting the maintenance indicator
Maintenance indicator
Resetting
7.8.2 Choice of job
7.8.3 Job name
7.8.4 Printing the customer or job data
7.8.5 Usage parameter settings
Parameters for using the baler
Baling / tying parameters
Selecting the tying type*
Number of film* or net* wraps
Tying brake force
Film tying delay*
Net tying delay*
Setting the parameters for film tying*
Bale rotation before wrapping*
Baling pressure
MPS pressure
Number of ROTO CUT knives
Deactivation of the knives at the end of baling
Opening the tailgate before tying
Automatic tailgate opening
Lubrication interval (machines equipped with electric lubrication*)
Parameters for using the wrapper
Wrapping parameters
Number of wrapping film wraps
Cutter opening time
Bale discharge
Bale rotation after wrapping
Hill mode
Work modes
Film compensator
Wrapping arm speed
7.8.6 Baling / tying process
Baling / tying process steps
Baler status
7.8.7 Depositing bales on the wrapper
7.8.8 Wrapping/bale discharge process
Wrapping process steps
Wrapper status
7.8.9 Wrapping
7.8.10 Pressure recharge
7.8.11 Manually activating the tying process
Anticipated tying start
Softkeys
Tying delay
7.8.12 RotoCut cutting unit
7.8.13 Auto/Manu control
7.8.14 Manual tailgate opening
7.8.15 Manual wrapping
7.8.16 Moving wrapping arm to initial position
7.8.17 Lowering the tipper
7.8.18 Film compensator
7.8.19 Manual central lubrication
7.8.20 Faults
7.8.21 Work light (Optional)
7.8.22 Functions which can be assigned to softkeys
7.8.23 Monitoring the sensors and actuators
7.9 ISOBUS terminal
7.9.1 General points
7.10 EASY on board
7.10.1 General points
7.11 CLAAS Medium Terminal
7.11.1 Automatic control
7.11.2 Setting the wrapping parameters
Setting the parameters
Number of film wraps
Wrapping arm speed
Cutter opening time
Film compensator
Automatic bale discharge
Coverage
Work modes
7.11.3 Auto / Manu mode
7.11.4 Interrupting an automatic cycle
7.11.5 Restarting interrupted wrapping
7.11.6 Resuming an interrupted transfer cycle
7.11.7 Manual controls
7.11.8 Status of the wrapper sensors
7.11.9 Faults
7.12 Unblocking the baler
7.12.1 How can blockages be avoided?
7.12.2 Safety advice
7.12.3 Unblocking the pick-up
7.12.4 Unblocking the rotor
7.13 After use
7.13.1 Reminders
7.13.2 Securing the baler
7.13.3 Daily cleaning
7.13.4 Removing the rolls of film
7.13.5 Storage and manipulation of the rolls of wrapping film
7.13.6 Cleaning the drawing device
7.14 Unhitching the machine
7.14.1 Unhitching the baler
Securing the baler
Electrical connections
Lighting
Control terminal*
ISOBUS connection*
Hydraulic connections
Machine not equipped with
Machine equipped with
Braking*
Hydraulic brakes*
Active hydraulic brakes*
Pneumatic brake*
Universal drive shaft
Jack stand
8 Faults and remedies
8.1 General information
8.1.1 Sensors
8.2 COMMUNICATOR II
8.2.1 General points
8.2.2 Baling pressure
8.2.3 Net tying
8.2.4 Film tying
8.2.5 Film / net tying
8.2.6 Cutting floor
8.2.7 Hydraulic filter
8.2.8 Electric circuit
8.2.9 Wrapper
8.3 CLAAS Medium Terminal
8.3.1 General points
8.3.2 Manual mode
8.3.3 Wrapper
8.4 Tying system
8.4.1 Net tying
8.4.2 Film tying*
8.5 Lubricating oil system
8.5.1 Chain lubrication
8.6 Greasing system
8.6.1 Central lubrication
8.7 Bale wrapper
8.7.1 Origin of wrapping problems
8.8 Other functions
8.8.1 General functions
9 Maintenance
9.1 General maintenance information
9.1.1 Maintenance and safety advice
9.1.2 Wheels and tyres
9.1.3 Brakes
9.1.4 Hydraulic circuit
9.1.5 V-belt
9.1.6 Chains
9.1.7 Universal drive shaft
9.1.8 Safety device
9.1.9 Inductive sensors
9.2 Maintenance schedules
9.2.1 Before the harvest
9.2.2 After the first 10 hours of operation
9.2.3 After the first 50 hours of operation
9.2.4 Every 8 hours of operation or every day
9.2.5 Every 50 hours of operation
9.2.6 Every 100 hours of operation
9.2.7 Every 250 hours of operation
9.2.8 Every 500 hours of operation or every year
9.3 Lubrication plan
9.3.1 Lubrication
9.3.2 Lubrication points – 8 hrs
9.3.3 Lubrication points – 50 h
9.3.4 Lubrication points – 100 hrs
9.3.5 Lubrication points – 250 hrs
9.4 Maintenance operations gearbox
9.4.1 1 000 rpm drive gearbox
9.5 Maintenance operations axle and wheels
9.5.1 Checking the tyres
9.5.2 Checking the wheel tightness
9.5.3 Changing the wheels
9.5.4 Wheel hub
9.5.5 Checking the stub axle tightness
9.6 Maintenance operations brake
9.6.1 Hydraulic brakes and active hydraulic brakes*
9.6.2 Pneumatic brakes*
9.6.3 Replacing the brake pads
9.7 Maintenance operations hitch
9.7.1 Drawbar and hitching device mounting
9.8 Maintenance operations hydraulic system
9.8.1 Filter
9.9 Maintenance operations pick-up
9.9.1 Pick-up drive chains
Left-hand side drive system
Pick-up equipped with a spring chain tensioner (depending on equipment)
Pick-up equipped with a guide chain tensioner (depending on equipment)
Right-hand side drive system
9.9.2 Pick-up shear bolt
9.9.3 Pick-up tensioner
9.10 Maintenance operations feeder unit
9.10.1 Rotor drive spring
9.11 Maintenance operations baling chamber
9.11.1 Roller drive springs
9.11.2 Cleaning the roller
9.12 Maintenance operations tying
9.12.1 Tying
9.13 Maintenance operations lubrication system
9.13.1 Chain lubrication
9.14 Maintenance operations greasing system
9.14.1 Manual lubrication
9.14.2 Manual central lubrication of the bearings (optional)
9.14.3 Automatic mechanical central lubrication (optional)
9.14.4 Electric automatic central lubrication*
9.15 Maintenance operations machine body
9.15.1 Extinguisher
9.15.2 Cleaning the tailgate
9.16 Maintenance operations bale wrapper
9.16.1 Safety
9.16.2 Check the wear of the wrapping table belts
9.16.3 Repairing belts
9.16.4 Safety arm
9.16.5 Wrapping arm sensor
9.16.6 Drawing device sensor
9.16.7 Bale presence sensor on the tipper
9.16.8 Film cutter opening angle
9.16.9 Wrapping arm drive gearbox
9.16.10 Checking the mounting of the arm and drive
9.16.11 Wrapping arm brake
9.16.12 Bale twister (optional)
Wheel pivot
Locking tensioner
Adjusting the tensioner
9.17 Winter storage
9.17.1 General points
9.17.2 Cleaning
9.17.3 Lubricating
9.17.4 Maintenance
9.17.5 Storage
10 Putting out of operation and disposal
10.1 General information
10.1.1 Removal from service and disposal
11 EC declaration of conformity
11.1 General information
11.1.1 Declaration of Conformity for EC

00 0288 023 3.pdf:

Operator’s Manual
Table of contents
1 Introduction
1.1 General information
1.1.1 Manual validity
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance notes
1.1.7 Notes on warranty
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Using in line with intended usage
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Presence between tractor and machine
2.2.7 Persons riding on the machine
2.2.8 Hitching the tractor to the machine
2.2.9 Danger of injury from rotating shafts
2.2.10 Structural alterations
2.2.11 Optional equipment and spare parts
2.2.12 Controlling the tractor when it is running
2.2.13 Operation only after proper putting into operation
2.2.14 Technical condition
2.2.15 Danger from damage to the machine
2.2.16 Complying with technical limit values
2.2.17 Danger from continued running of machine parts
2.2.18 Keeping safety devices functional
2.2.19 Personal protective equipment
2.2.20 Wearing suitable clothing
2.2.21 Removing dirt and loose objects
2.2.22 Preparing the machine for road travel
2.2.23 Risks when driving on the road and in the field
2.2.24 Parking the machine safely
2.2.25 Unsupervised parking
2.2.26 Unsuitable operating materials
2.2.27 Safe handling of operating and auxiliary utilities
2.2.28 Environmental protection and disposal
2.2.29 Fire prevention
2.2.30 Highly dangerous electric shock from the overhead power lines
2.2.31 Electrocution by electrical system
2.2.32 Pressurised fluids
2.2.33 Compressed air
2.2.34 Hot surfaces
2.2.35 Working on machine only after shutting it down
2.2.36 Maintenance work and repairs
2.2.37 Raised machine parts and loads
2.2.38 Risks related to welding work
2.3 Safety decals
2.3.1 Structure of safety decals
2.3.2 Location of safety stickers
3 Machine description
3.1 Existing models
3.1.1 Machine description
3.2 Overview and functions
3.2.1 Left-hand side
3.2.2 Right-hand side
3.2.3 Roller identification
3.3 Safety equipment
3.3.1 Indicator lights
3.3.2 Reflective equipment
Clearance reflectors*
3.3.3 Wheel chocks
3.3.4 Parking brake
Parking brake with lever*
Parking brake with crank handle*
Applying the parking brake
Releasing the parking brake
3.3.5 Jack stand
3.3.6 Locking the tailgate
3.3.7 Locking the film guiding rollers*
3.3.8 Locking the pick-up
3.3.9 Extinguisher
3.3.10 Emergency stop
3.3.11 Safety arm
3.4 Working and service areas
3.4.1 General points
3.4.2 Upper section of the baler
3.4.3 Rear section of the baler/wrapper
3.5 Identification plate and serial number
3.5.1 Replacement parts and technical information
3.5.2 Serial number, identification number or VIN code
3.5.3 Machine identification plate
Identification plate for a machine with European certification
Identification plate for a machine without European certification
Identification plate for countries in the Customs Union (Belarus, Kazakhstan, Russia)
3.5.4 Drawbar identification plate*
3.5.5 Axle identification plate
3.6 Information on the machine
3.6.1 Location of information stickers
3.7 General operating principle
3.7.1 General points
3.7.2 Baling cycle
3.7.3 Bale wrapping cycle
3.7.4 Complete baling-wrapping cycle for one bale
3.7.5 Coverage
3.7.6 Work modes
3.7.7 Hill mode
3.8 Control terminal
3.8.1 Control terminal
3.8.2 COMMUNICATOR*
3.8.3 ISOBUS connection
3.9 Transmission and drive
3.9.1 Power transmission
3.9.2 Main drive
3.9.3 Pick-up drive
3.9.4 Rotor drive
3.9.5 Drive chains
3.10 Coupling frame
3.10.1 Types of hitch
3.11 Crop feeding
3.11.1 Pick-up
3.11.2 Crop guard
3.11.3 Short crop plate (optional)
3.11.4 Roller crop press (option)
3.12 Feeder unit
3.12.1 ROTO CUT cutting unit
3.12.2 Automatic deactivation of the knives at the end of baling
3.12.3 Unblocking the rotor
3.13 Baling system
3.13.1 Bale chamber and rollers
3.13.2 Baling cycle
3.13.3 MPS (Maximum Pressure System or oscillating segment) with hydraulic control
3.14 Tying system
3.14.1 Tying categories and types
3.14.2 Comfort tying
3.14.3 Tying setting
3.14.4 Net tying
3.14.5 Film tying
3.14.6 Spare net storage
3.14.7 Spare film / net storage*
3.14.8 Net box* (net tying)
3.14.9 Film / net box* (film / net tying*)
3.14.10 Tying electromagnetic brake
3.15 Bale wrapper
3.15.1 Adjusting the wrapping
3.15.2 Tipper
3.15.3 Wrapping table
3.15.4 Wrapping arm
3.15.5 Pre-stretcher
3.15.6 Safety arm
3.15.7 Cutter
3.15.8 Wrapping film box
3.16 Lubricating oil system
3.16.1 Automatic chain lubrication
3.17 Greasing system
3.17.1 General points
3.17.2 Manual central lubrication (optional)
3.17.3 Automatic mechanical central lubrication (optional)
3.17.4 Electric automatic central lubrication (option)
3.18 Brake
3.18.1 General points
3.18.2 Hydraulic brakes
3.18.3 Active hydraulic brakes
3.18.4 Pneumatic brakes
3.19 Hydraulic system
3.19.1 Hydraulic blocks
3.19.2 Baler hydraulic block
3.19.3 Wrapper hydraulic block
3.19.4 Hydraulic circuit filter
3.19.5 Continuous hydraulic circulation*
3.19.6 Load-Sensing (optional)
3.20 Equipment
3.20.1 Ladder
3.20.2 Step
3.20.3 Electronic module
3.20.4 Anti-theft device*
3.20.5 Wrapping film compensator
3.20.6 82% drawing device (optional)
3.20.7 Bale twister (optional)
3.20.8 Bale discharge mat (optional)
3.20.9 Work light* and camera*
3.20.10 Registration plate (depending on the country)
3.20.11 Tool box (optional)
4 Operating and display elements
4.1 CEMIS 700
4.1.1 Presentation
4.1.2 Description of the menu of CEMIS 700
4.1.3 Description of the menu of CEMIS 700
4.1.4 Description of the menu of CEMIS 700
4.1.5 Description of the menu of CEMIS 700
4.1.6 Description of the menu of CEMIS 700
4.2 COMMUNICATOR II
4.2.1 Presentation
4.3 ISOBUS terminal
4.3.1 Presentation
4.3.2 General points
4.4 CLAAS Medium Terminal
4.4.1 Presentation
4.4.2 Screen
4.4.3 Key identification
4.4.4 Home page
4.4.5 Description of the CLAAS Medium Terminal Menus
5 Technical specifications
5.1 Baler
5.1.1 Dimensions
5.1.2 Weight
5.1.3 Hitching
5.1.4 Universal drive shaft
5.1.5 Feeding and baling
5.1.6 Tying device
5.1.7 Wrapper
5.1.8 Wrapping film
5.1.9 Wheels
5.1.10 Braking
5.1.11 Hydraulic circuit
5.1.12 Greasing and lubrication
5.1.13 Bolt tightening torques
5.1.14 Noise level
5.2 Safety devices
5.2.1 Shear bolts
5.2.2 Cut-out clutch
5.2.3 Wrapper
5.3 Operating utilities
5.3.1 Lubricants
5.3.2 Tying net
5.3.3 Tying film
5.3.4 Wrapping film
5.4 Tractor
5.4.1 Power required
5.4.2 Maximum authorised weight of the towing vehicle
5.4.3 Hitching
5.4.4 Power take-off
5.4.5 Electrical connections
5.4.6 Hydraulic connections
5.4.7 Hydraulic oil and circuit
5.4.8 Braking
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Stopping and securing the tractor and machine
6.2 Adapting the tractor
6.2.1 Checking the protective guard on the tractor PTO shaft
6.2.2 Configuring the tractor air brake system
6.2.3 Fitting the CEMIS 700*
6.2.4 Battery cable*
6.3 Adapting the machine
6.3.1 Recommendations
6.3.2 Adapting clevis hitch / swinging drawbar
6.3.3 Overlap of the universal drive shaft
6.3.4 Adapting the length of the universal drive shaft
6.4 Hitching the machine
6.4.1 Locking the hitch
6.4.2 Rubber shock absorber
6.4.3 Universal drive shaft safety advice
6.4.4 Fitting the universal drive shaft
Universal drive shaft support
Checking the turning circle
6.4.5 Machine not equipped w