Claas Scorpion 6035 (K21) Telehandlers Technical System ES

File List:

00 0300 387 1.pdf
00 0301 764 0.pdf

00 0300 387 1.pdf:

DEUTZ TD/TCD 3.6 L4 diesel engine
Introduction
Manual validity
Manual validity
Security
General information
Technical systems and other sources of information
Importance of technical systems
Qualification of personnel and organization
Requirements for all people who work with the machine
Machine modifications
Construction modifications
Supplementary equipment and spare parts
Requirements for spare parts
Jobs and accompanying people
Control over the machine in operation
Accompanying instructors during work
Perfect technical condition
Perfect technical condition of the machine
Danger due to damage to the machine
Comply with technical limit values
Danger zones on the machine
Danger zones
Couple machine with work device or trailer
Stand between the machine and the trailer
Danger with connected drive
Danger from machine parts during coasting
Protection devices
Keep protective devices functional
Personal protective equipment
Personal protective equipment
Wear appropriate clothing
Safety signs
Keep safety decals legible
Driving safety
Dangers when driving on the road and in the countryside
Danger of tipping over
Prepare the machine for road use
Park the machine safely
Uncontrolled parking
Keep the machine free of foreign objects
Consumables
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Fuel is harmful to health
The cooling agent is harmful to health
Environmental protection and waste disposal
Chemical products
Keep the cabin free of chemicals
Hazards arising from the work environment
Fire danger
Deadly electrical shock from exposed wires
Behavior in the case of voltage discharge from overhead lines or lightning strikes
Sources of danger on the machine
Current discharge through the electrical installation
Noise can cause health damage
Vibrations can cause health damage
Liquids under pressure
Air under presure
Poisonous exhaust gases
Hot surfaces
Dangers when going up or down
Safe up and down
Dangers when working on the machine
Only work with the machine turned off
Checking, adjustment, maintenance and repair work
Lifted machine parts and loads
Danger from welding work
Danger from painting work
Electrical installation work
Diesel engine work
Fuel handling
Handling hot liquids
security routines
First aid measures
Abbreviation index
01 Engine
0102 Complete component
Complete component
TDC engine 3.6 L4 (DOC) service side right
TDC engine 3.6 L4 (DOC) left side
TDC engine 3.6 L4 (CRT) right service side
TDC engine 3.6 L4 (CRT) left side
Engine number and crankcase serial number
DEUTZ diesel engine nameplate
0110 Engine casing
engine case
Bleeding the crankcase
Valve cover with oil separator
0115 Engine propulsion
Engine drive mechanism
Cylinder placement
0120 Cylinder head / valves / distributor wheel
gear transmission
gear transmission
wheel box
valve transmission
Power supply to hydraulic pusher and rocker arm
Sensor pulley/wheel
Elastic pins for pulley/sensor wheel
Attach the pulley to the crankshaft
0125 Fuel/injection system
Injection / fuel system
Fuel system diagram
Injection system
Injector function
Injector Function Description
Replace the injectors
Function Description
IMA code
Parameterize the IMA code with CDS
Reset injector correction values ​​with CDS (1 of 2)
Reset inorrection values ​​to zero with CDS (2 of 2)
Bosch CP4.1 high pressure pump
Control block (FCU)
High pressure pump service
Pressure limiting valve – rail
Read the openings of the rail pressure limiting valve and reset the counter with CDS (1 of 2)
Read the openings of the rail pressure limiting valve and reset the counter with CDS (2 of 2)
0130 Lubricating oil system
Lubricating oil system
Lubrication oil circuit
Lubricating oil system
Lubricating oil pump
Security valve
Oil pressure regulating valve
0135 Cooling system
Refrigeration system
Coolant diagram
Thermostat
Coolant pump pipes
Coolant pump
Coolant outlet
0140 Exhaust gas system
exhaust gas system
Turbocharger
Summary of the exhaust gas return (EGR) system
Exhaust gas return radiator (EGR radiator)
Exhaust gas return (EGR) adjustment valve
Diaphragm valve (EGR) exhaust gas return
Charge air sensoDC 3. engine (DOC)
0155 Engine adjustment
Engine control and regulation
Note: Regarding documentation of technical systems
0165 Exhaust gas aftertreatment
Diesel Oxidation Catalyst (DOC)
Exhaust gas aftertreatment with diesel oxidation catalyst (DOC)
Diesel Oxidation Catalyst (DOC) Construction
exhaust gas system
Turbocharger
Summary of the exhaust gas return (EGR) system
Exhaust gas return radiator (EGR radiator)
Exhaust gas return (EGR) adjustment valve
Diaphragm valve (EGR) exhaust gas return
Charge air sensor, TDC 3.6 L4 engine (DOC)
10 Install. electrical/electronic
1012 Modules / sensors
N005-KRA – Diesel engine electronics part 1/7
Denominations
Denominations
N005-KRA – Diesel engine electronics part 2/7
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N005-KRA – Diesel engine electronics part 3/7
Denominations
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N005-KRA – Diesel engine electronics part 4/7
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N005-KRA – Diesel engine electronics part 5/7
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N005-KRA – Diesel engine electronics part 6/7
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N005-KRA – Diesel engine electronics part 7/7
Denominations
Denominations
Sensors DEUTZ TCD 3.6 L4 DOC
Engine electronics and sensors DEUTZ TCD 3.6 L4 DOC
1085 Networks
BUS (CAN) system machine motor
Note:Regarding documentation of technical systems
1080 Electrical connection diagram
Connection diagrams for the electrical installation, power wiring
SHEET 1 power wiring
Denominations
SHEET 2 power wiring
Denominations
Connection diagrams for the electrical installation, wiring on the device side
SHEET 1 wired on the device side
Denominations
Wiring diagrams of the electrical installation, engine wiring harness
SHEET 2 engine wiring harness
Denominations
SHEET 3 engine wiring harness
Denominations
SHEET 4 engine wiring harness
Denominations
SHEET 5 engine wiring harness
Denominations
Connection diagrams of the electrical installation, post-treatment of exhaust gases
SHEET 1 exhaust gas aftertreatment
92 Diagnosis
9220 Diesel Engine Error Codes (J1939)
FMI fault code (Failure Mode Indicator)
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical failure)
FMI 08 (frequency signal defective)
IMF 09 (communication failure)
FMI 10 (signal change too fast)
IMF 11 (multiple failure)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply failure)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (Info)
DEUTZ Diesel Engine Fault Code List (DTC) and ISO J1939 (SPN)
Function Description